Instruction/ maintenance manual of the product 3A0415D Graco
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Instr uctions EM Drive Lubricator s 3A0415D ENG Pro vides a continuous, precise and temperature independent suppl y of grease or oil lubrication to all lubricati on points of sliding- and r o ller bearings, dri ve- and transpor t chains, sliding guide ways, open gears and seals.
2 3A0415D Wa r n i n g s The f ollowing warnings are f or the setup , use, grounding, maintenance , and repair of this equip- ment. The e xclamation point symbo l aler ts y ou to a general warn ing and the hazar d symbols refer to procedure-specific risks.
3A0415D 3 EQUIPMENT MISUSE HAZARD Misuse can cause deat h or serious injur y . • Do not operate the un it when f atigued or under the influence of dr ugs or alcohol. • Do not e xceed the maximum working pressure or temperature rati ng of the lo west rated system component.
Component Identification 4 3A0415D Pressure Relief Pr ocedure 1. Cov er lubr ication poi nt (A) and lubricator (B) with a h eavy r ag to absorb any fluid that ma y lea k out while loosening the adapter . 2. Carefully unscrew su ppor t adapter (D) from the lubrication point (A).
Installation and Setup 3A0415D 5 Installation and Setup Determining Correct Mounting Method NO TE: • Direct mounting should be used f or lubrica- tion points that are easily accessibl e. • Remote mounting is recommended if y ou ans wer YES to any of the questions belo w .
Installation and Setup 6 3A0415D A pressure manometer is a simple de vice that measures pressure output. T o b uild a pressure manometer you need a pressure gage ( aa ), tee fitting ( bb ) and stop valv e ( cc ). F IG . 1 shows a correctly assemb led pressure manometer , connected to the lubricator and a lubrication point.
Installation and Setup 3A0415D 7 Cir cuit Boar d Settings Function Displa y Red and green LED’ s (Light Emitting Diodes) ar e on the circuit board and visible through the transparent co v er .
Installation and Setup 8 3A0415D Setting the Lubricatio n Canister V olume 3. Use a small scre wdriver or your finger to mov e dip switches to the desired position. Ref er to F IG . 5. • Dip s witches 3+4 mar ked “V OL ” are used to set the lubric ation canister size.
Installation and Setup 3A0415D 9 Changing the Dip Switch Setting The discharge period (Time) and/or lubr ication canister size (V olum e) can only be changed when a new lubrication ca nister is attached. If settings must be changed during current oper- ation; i.
Installation and Setup 10 3A0415D Remote Mounting Installations Ref er to F IG . 7 and F IG . 8 f or e xamples of cor- rect remote mount ing installations. • Remote installations require a grease line. Graco recommends using a 5/16 inch fle xi- bl e hose.
Installation and Setup 3A0415D 11 Fr om-top-lubrication of a Cha in with Oil A Clip , 124086 B Suppor t adapter , 124105 C Brac ket, 124087 D T ube connector ◆ (User supplied) E Nylon tube ◆ (User.
Operation 12 3A0415D Installing Lubricator to Lubrication P oint 1. Clean the lubrication point to remov e any potential contaminants. 2. V erify the thread of the lubr icator corre- sponds to the thread of the screw point. 3. V erify Dip Switches are correctly set.
Maintenance 3A0415D 13 • The “TIME” s witches 1 and 2 of the 4-wa y code s witch in the dr ive unit match the desired discharge period. • All components are properly assembled and screw ed together hand tight. T o begin the dischar g e: T urn the rotar y s wi tch from the OFF position to the ON posi- tion.
Maintenance 14 3A0415D Installing the New Lubrication Canister 1. Install ne w batter y pack in drive unit in the direction of the arrows as sho wn in F IG . 10. NO TE: Only replace the ba tter y pac k with a Graco batter y pack f or EM Dr ive Lubricators, par t number 124261.
Troubleshooting 3A0415D 15 Lubrication Canister Disposal Dispose of hazardous fluid in approv ed con- tainers, and according to applicab le guidelines.
Parts 16 3A0415D Pa r t s Miscellaneous Accessories Mounting Brac kets Fitting Adapter Pressure Relief V alve Replacement Cap 400 Gram Lubricant Car tridges P ar t No. Description Qty . 123949 MO T OR, EM-Dr ive 1 124086 CLIP , suppor t 1 124087 BRA CKET , plastic 1 124089 BR USH, pig hair , 1/4 fnpt - 3/4 1 124090 BR USH, oil, 1 x 1.
Technical Data 3A0415D 17 Refill Kits Te c h n i c a l D a t a Noise data: Sound pressure le vel <70 dB(A) meas ured at distance of 1m (39.4 in.) / height 1.6m (63 in.) Loctite ® is a registered trademark of the Loctite Cor poration. P ar t No. Description Qty .
Technical Data 18 3A0415D Dischar g e Amount per Cyc le W eights and Measurements Dischar g e Pe r i od P ause Time Dischar ge Amount per Discharge Cyc le EM-60 EM-120 EM-250 Months h:min cm 3 fl. oz. cm 3 fl oz. cm 3 fl. oz. 11 : 3 0 0.13 0.004 0.26 0.
Notes 3A0415D 19 Notes.
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. This manual con tains English.
An important point after buying a device Graco 3A0415D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 3A0415D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 3A0415D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 3A0415D you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 3A0415D will certainly help you make a decision on the purchase.
If you already are a holder of Graco 3A0415D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 3A0415D.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 3A0415D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 3A0415D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
