Instruction/ maintenance manual of the product 312787G Graco
Go to page of 26
312787G EN Instr uctions-P ar ts Color Chang e Module Kits Includes color c hange valve st ac k and contr ol module to add or e xpand color change function on ProMix ® 2KS and Pr oMix 3KS El ectr onic Pr opor tioners.
Related Manua ls 2 312787G Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Low Pressure Kits . . . . . . . . . . . . . . . . . . . . . . .
Models 312787G 3 Models Lo w Pressure Kits 100 psi (0.7 MP a, 7. 0 bar) Maximum Air Inlet Pressure 300 psi (2.1 MP a, 21 bar) Maximum Fluid Working Pressure High Pressure Kits 100 psi (0.7 MP a, 7. 0 bar) Maximum Air Inlet Pre ssure 3000 psi (21 MP a, 210 bar) Maximum Fluid W orking Pressure Kit P art No.
Installation 4 312787G Installation Install Color Change Control Module Location Install the color chang e control module (101) ne ar the fluid station. The mod ule is approv ed f or use in a haz- ardous location. Also see your syst em installation man- ual.
Installation 312787G 5 Connect Module to Fl uid Station Boar d 1. Remove the Fluid Station cov er . 2. See F IG . 1. Connect a 5-pin electrical cable (EC) from the labeled conn ection por t (J11) on the fluid station cont rol board to the color change boa rd.
Installation 6 312787G.
Installation 312787G 7 Install Color V alve Stacks 1. Install the bra ck et (17) on the fluid sta tion (FS) with two scre ws (20) . See F IG . 4. 2. Install the color or catalyst v alve stac k (VS) to the brac k et (17) with two scre ws (20). Connect V alve Air Lines See F IG .
Installation 8 312787G T able 2: Co lor Change Board Swit ch Settings f or Pr oMix 2KS Systems T wo Color Cha nge Board s Color Change Board 1 Color Change Board 2 Effect on System S3 S6 S5 S4 S3 S6 S.
Installation 312787G 9 F IG . 5. 256172 Colo r Change Boar d Switch Settings OFF ON OFF ON S3 S4 S5 S6 J7 J11 Switch S3-S6 P ositions TI13661a.
Troubleshooting 10 312787G T r oub leshooting Color Change Solenoid V alves NO TE: Ref er to the Sc hematic Diagrams , page 14. I f the color change v alve s are not turning on or off correctly , it could be caused b y one of the f ollo wing. Color Change Board Fuse Cause Solution 1.
Troubleshooting 312787G 11 Replace a Solenoid 1. Remove air supply pressure from the s ystem. Remov e the color change module co ver ( 30). 2. Disconnect the 2 solenoid wir es from the color change boar d (15). See F IG . 7, the Color Cha nge Module Electri cal Schematic on page 15, and the System Electrical Schematic on page 17.
Troubleshooting 12 312787G Color Change Board Diagnostics See F IG . 7 and T ab le 4 to tr oublesh oot the color change bo ard. Also see the System Electrica l Schematic on pages 16 and 17.
Troubleshooting 312787G 13 Replace the Color Change Board 1. Remove electrical power from the system . Remov e the color change module co ve r (30). 2. See F IG . 7 on page 12. Note where ea ch cable is connected, then d isconnect all cab les from th e color change board connectors (J7, J8, J9, J10, J11, J14, J15, J16).
Schematic Diagrams 14 312787G Schematic Dia grams System Pneumatic Diagram 3/8 AIR FIL TER MANUAL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR T O FLUID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SOLEN.
Schematic Diagrams 312787G 15 Color Change Module Electrical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14 J9 .
Schematic Diagrams 16 312787G System Electrical Schematic Non-Hazar dous Area BARRIER BOARD OPERA TOR INTERF ACE 1 2 L1 N 85-250 VAC GND N L1 85-250 V AC 1 2 3 J5 +12VDC I/S (RED) COM (BLACK) SHIELD 1.
Schematic Diagrams 312787G 17 System Electrical Schematic Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 1 2 3 1 2 3 4 5 6 J3 PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN PWR (RED) COM (BLAC.
Parts 18 312787G Pa r t s Lo w Pressure Color Change Kits High Pressure Color Change Kits Kit Pa r t No. Series Kit Descripti on Contr ol Module (101; see pa ge 20) Color V alv e Stack (102; see 31 27.
Parts 312787G 19 Color Change Kits P ar ts TI12828b 101 102 103 TI12829a 17 20 20 11 13 11 19 30 Scre w Location (item 32).
Parts 20 312787G Color Change Control Modules (Ref. No. 101; see pa ge 18) Control Module P ar t Quantities * Quantities f or ref. n os. 11 and 13 are in f eet (meters).
Parts 312787G 21 TI12826a 2 4 5 78 9 14 18 6 13 9.
Parts 22 312787G 277752 2-Color Contr ol Module P ar ts labeled n/a ar e not av ailab le separa tely . Ref. No. P art No. Description Qty 2 15T636 MANIFOLD , color change control 1 3 103833 SCREW , machine, pan hd; 10-32 x 3/8 in. (10 mm) (beh ind panel 12 and manifold 2) 2 4 121324 V AL VE, solenoid 3 5 121628 SCREW , self-sealin g; 4-40 x 1/4 in.
Parts 312787G 23 278095 1 Catal yst/1 Flush C ontrol Module (0 Color) P ar ts labeled n/a ar e not av ailab le separa tely . Ref. No. P art No. Description Qty 2 15T636 MANIFOLD , color change control 1 3 103833 SCREW , machine, pan hd; 10-32 x 3/8 in.
Dimensions 24 312787G Dimensions TI12824a TI12825b 16.57 in. (420.9 mm) 15.07 in. (382.8 mm) 4.52 in. (114.8 mm) 5.31 in. (134.9 mm) 8.71 in. (221.2 mm).
Technical Data 312787G 25 Te c h n i c a l D a t a Air Specifications Maximum Air Inpu t Pressure . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MP a, 7.0 bar) Minimum Air Inp ut Pressure . . . . . . . . . . . . . . . . . . . . 75 psi (0.52 MP a, 5.
All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English.
An important point after buying a device Graco 312787G (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Graco 312787G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Graco 312787G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Graco 312787G you will learn all the available features of the product, as well as information on its operation. The information that you get Graco 312787G will certainly help you make a decision on the purchase.
If you already are a holder of Graco 312787G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Graco 312787G.
However, one of the most important roles played by the user manual is to help in solving problems with Graco 312787G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Graco 312787G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
