Instruction/ maintenance manual of the product IPP 144 - 40 G Gossen
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Thermal Graphics Printers IPP 144 - 40 G IPP 144 - 40 GE Paper Reroll Mechanism IPP - A W USER`S MANUAL.
Safety instructions (EN 61010-1) In order to preclude any danger to the operator , the following instructions should be followed: a) In case any damage or malfunction is detected, take the unit out of operation without delay . b) Before disassembling the unit, disconnect all inputs / outputs and the supply voltage.
T able of Contents page I. IPP 144 - 40 G / IPP 144 - 40 GE 3 - 60 1 . General Features 3 - 5 2. T echnical Data 6 - 9 2.1. Basic V ersion 6 - 8 2.2. V ersion E 9 3. Design and Installation 10 - 1 1 4 . Connection 1 1 - 17 4.1. Pin assignment 1 1 - 13 4.
Index page Accessories 6 1 Addressing 26, 30 Addressing & protocol / text 3 1 Basic version 5 Baudrate 25 Barcode Commands 5 0 Bitmap image Commands 4 5 Character set 24, 38 Connection diagrams 1 .
I. IPP 144 - 40 G / IPP 144 - 40 GE 1. General Features The Thermal Graphics Printer IPP 144-40 G (Industrial Process Printer) is a device designed for outputting text, data and graphics, i.e. measured value, machine and process states, error messages, production data, etc.
Each printer is addressable, which allows the connection of up to 31 devices to one sender device via a data line at the RS 485 interface, e.g. to a PLC. 4 Review of the model types There are two version of the printer: The Basic V ersion IPP 144-40 G with the interface I and the Enhanced V ersion IPP 144-40 GE with the interfaces I and II.
The enhanced version IPP 144 - 40 GE provides a second, bi-directinal serial interface capable of outputting return messages under program control in compliance with a protocol. In addition, this model includes a text memory capable of storing up to 15 texts which are called by specifying the corresponding text number .
2. T echnical Data 2.1.Basic V ersion Print mechanism Paper T ype of printing Fixed head thermal line Character representation 576 dots/line, 8 dots/mm Print speed approx.
Serial 16 kB T y p e RS 232 C; RS 422; RS 485 or Current loop Baudrate 1 10; 150; 300; 600; 1200; 2400; 4800;9600;19200; 38400 Data format 7 bit / 8 bit 1) Parity bit even, odd, mark, space, no 1) Safety acc. to EN 61010-1:2001 CA T III > 150 V ≤ 300 V pollution degree 2 D C 10 V .
V oltage supply Screw type/terminals fixed: 0,2 to 4 mm² flexible: 0,2 to 2,5 mm² AWG: 24 t o 12 Interface I 9pin D-Sub socket Interface II 9 pin D-Sub socket or USB-B socket Connection for paper re.
2.2. V ersion E T y p e RS 232 C or RS 485 1) ProfiBus or USB Baudrate 1 10: 150; 300; 600; 1200; 2400; 4800; 9600;19200;38400 Data format 7 bit / 8 bit 2) Parity bit even, odd, mark, space, no 2) sep.
10 3. Design and Installation Design 1 Paper and cutting edge 2 Key: LINE / FEED / Enter 3 Key: MENU / Select 4 Alarm LED (paper end indicator) 5 Serial interface Interface II (only version E) 6 Serial Interface I 7 V oltage supply 8 Alarm contact (paper end only version E) 9 Snap lock 10 Mounting screws 1 1 Protective conductor connection.
11 Installation The IPP 144 - 40 G fits into a DIN standard panel cut out. It is inserted into the switchboard opening from the front side and is fixed against the switchboard rear using mounting screws. The switchboard thickness must not exceed 12 mm.
12 Serial Interface I Pin Signal 1 GN D Ground (shield) 2 RXD (+) Receive data 3 +5 V Output +5 V / 20 mA 4 n.c. 5 RXD (-) Signal ground 6 DTR Open collector; active if DTR is +8 V 7 D TR (Data T ermi.
Pin Signal 1 G N D Ground (shield) 2 RXD (+) Receive data 3 n.c. 4 T X D Transmit data 5 RXD (-) Signal ground 6 n.c. 7 D T R (Data T erminal Ready) +8 V: ready to receive -7 V: not ready to receive 8 R T S (Request T o Send) +8 V: ready to receive -7 V: not ready to receive 9 n.
14 Slide snap lock to the right hand side, swivel front door out. Now you can see the switch S 101 on the printed circuit board. - For RS 232 C, RS 422 and RS 485 set switch S 101 to the right hand side. - For Current loop, set switch S 101 to the left hand side.
15 4.3. Connecting diagram Interface I Set slider switch S 101 to the right hand side ! (see „Interface selection“ 4.2.) RS 232 C RS 422 RS 485 Sender IPP 144 See explanation on page 17.
16 Set slider switch S 101to the left hand side ! (see „Interface selection“ 4.2.) Sender active , IPP 144 - 40 G passive Sender passive IPP 144 - 40 G active „I“identifies the direction in wh.
17 Interface II RS 232 C RS 485 (Option) Sender / receiver IPP 144-40 GE Explanation concerning the signal names underRS 485. The names A, B, C correspond to the EIA 485 - St andard: inactive or logical „1“; A > B logical „0“: B > A If an interface does not comply with that standard, the connections of A and B must be interchanged.
18 5. Operation 5.1. Operating Controls The numbers with the operating controls refer to the diagrams in chapter 3. The ALARM LED has two functions. 1. T o indicate „end of paper“ or „no paper“ 2. T o indicate the front door is open Examples: 1.
Locking the Menu / Select key RESET -key If the jumper B is connected, the „MENU / SELECT“ key is locked; menu parameters can neither be printed or modified. In order to print or modify parameters: remove jumper B ! The key S102 resets the printer to the standby mode.
5.2. Replacing the Paper Roll Proceed as described below: 1. For devices with a.c. powersupply be very careful. 2. Push the snap lock to the right hand side and open the front panel. 3. Tilt the wire frame upwards; remove the old paper roll. 4. Insert new paper roll; make sure it rotates clockwise during printing (see left side of the figure).
21 5.3. Menu Program All functions of the IPP 1444 are set via menu program using the „ENTER“ and „SELECT“ keys and are saved when the user quits the program.
22 The menu program „Change Parameters“ The menu program „Change Parameters“ can be called in one of two ways: Without prior printing of the current parameters: Press both keys following „ACTUAL P ARAMETERS ? ...“. With prior printing of the current parameters: Press both keys following „CHANGE P ARAMETERS ?“.
23 Changing parameters Example: SET BAUDRA TE N O ? „SELECT“ „ENTER“ YES ? „ENTER“ BAUDRA TE 300 300 „SELECT“ 600 „ENTER“ >>> 60 0 TO ST ORE BAUDRA TE; PLEASE PRESS „ENT.
24 6. Adjustment 6.1. General Functions The various functions and device parameters are selected and set via the menu program (see chapter 5.3.). The appendix contains a summary . NORMAL: The printout can be read during printing, the last print line is at the top.
INTERF ACE PRINT INTERV AL SERIAL: This sets the printer for data transmission via serial interface. EMUL.EPS.LQ580 ESC/P2: This sets the printer for data transmission via EPSON LQ580 ESC/P2 protocol. EMUL.T ALL Y T2024: This sets the printer for data transmission via T ALL Y T2024 protocol.
26 DA T A FORMA T There are two formats available: 7 - bit- or 8 - bit - transmission 1 startbit / ... / parity / 1 stoppbit Attention: With 7 bit NO P ARITY , the sender must be set to 2 stoppbits ! P ARITY There are five options available: Even; Odd; Mark; S pace; No p arity .
27 The printed cursor to the left of the 5 indicates that this position can be modified; in our example this is the decimal digit of the day . The „Select“ key is used to print the possible values successively; in our example this is 0, 1, 2 and 3, T o accept the value press „Enter“; the cursor jumps to the next position to the right .
28 6.4. Date / Time Output (E - V ersion) Output Date and time may be transmitted via the serial interface II Request: Addressed: The IPP 144 returns date / time in the format: < CR > < LF > 15.03.04 17:03:24 < CR > < LF > During the transmission, nothing can be received (RTS = LOW).
29 e.g.: 15.03.04 16:57:30 Oil temperature 367,5 °C Oil pressure o.k. Boiler 1 Pause > 15.03.04 16:58:59 Boiler 2 still active T emperature 258,6 °C Date and time only precede the transmission if the character <Ctrl ^> has been received.
30 7. Functional Description 7.1. Start Printing T o start the printing, the IPP 144-40 G expect s only the character <CR> Carriage return, Enter Note: <LF> alone has by itself no effect combined with other control characters (calling text, send clock, start print interval -see following sections).
31 7.3. Handshake Messages Serial Interface These lines indicate the printer status to the sender; DTR (device is on) is rather insignificant and is in general not used. RTS high (+8 V) indicates: printer is ready to receive. RTS low (-7 V) indicates: printer is not ready to receive.
32 Improved handshaking for pre-stored texts After receiving the control command <CR> the printer now sets RTS at „BUSY“ or the signal XOFF is transmitted. When the printing of pre-stored text is complete, RTS is reset or the signal XON is transmitted.
33 With Handshake, provided RTS (or XON/XOFF protocol) is used to control the data transmitter: Data input: <Ctrl C> 1 <CR> <Ctrl C> 2 <CR> <Ctrl C> 3 <CR> Actual Print-out: Machine No. 3 pre-stored T ext No. 1 Automatic mode pre-stored T ext No.
34 Reserving space for measured variables In order to be able to insert measured value (variables) into text afterwards, the location within the text must be marked using „Ctrl V“, which reserves 6 spaces into which any characters may be entered, since they are overwritten at a later time anyway; they are merely wildcards.
35 Important notes: <LF> on its own does not start the printing ! Between several text calls in a row there has to be a gap of least 2 seconds to make sure no text is skipped during printing ! S.
8. Appendix 8.1. Menu program / Complete Selection 36 Basic version SET INTER V AL NO ? YES ? SET INTERV AL 00 h 00 min 00 sec 00 h 00 min _0 sec 00 h 0_ min 50 sec 00 h _4 min 50 sec 0_ h 34 min 50 s.
37 V ersion E SET TIME NO ? YES ? SET TIME 15:57:26 _5:57:00 . . . . 15:4_:00 > > > 15:48:00 TO STORE TIME, PLEASE PRESS „ENTER“ TO SET TIME AGAIN, PRESS „SELECT“ SET CALENDAR NO ? YES ? SET CALENDAR 12.01.03 _2.01.03 1_.01.03 . . . .
8.2. Character Sets Control Character used for Dat a T ransmission General purpose characters Character H E X Significance Name Ctrl D 04 End of transmission E O T Ct rl E 0 5 Set address E N Q Ctrl J.
*) The following characters have been modified as compared to the IBM character set No. 437: 39.
it means: 1.Column = ASCII / 2. Column = cyrillic / 3. Column = Hexadecimal Character set: ASCII and cyrillic 40.
41 8.3. Details of Printer Control Commands 8.3.1. Short View of Control Commands Print Character Commands (Section 8.3.2.) ESC % n S pecifies/clears download character set ESC - n S pecifies/clears underline ESC V n S pecifies/clears character rotation GS ! n S pecifies character size Print Position Commands (Section 8.
<< Details >> S pecifies 180-degree rotation (Inverse-Print) see section 6.1. Rotated characters are not underlined even if character rotation is specified (ESC !), (ESC -) or (FS -). If a 90-degree right or left rotation is specified , the vertical and horizontal magnifications of a character specified before the rotation is reversed.
43 Bi t Function V alue 01 0 1 vertical 2 magnification see T able 2 3 4 5 horizontal 6 magnification see T able 1 7 << Details >> This command is ignored if either a vertical or horizontal magnification is outside the definable range.
44 << Details >> Automatically specifies the internal character set if the downloading of a character set is cleared. 8.3.3. Print Position Commands Specifies absolute position Command: ES.
45 After this command is executed, the previously set horizontal tab positions are cleared. If n=8 is set for horizontal tab position, the next print start position is moved to the 9th point by (HT : „Horizon- tal tab“). The maximum allowable number of horizontal tab positions is 32 (k=32).
46 Bitmap-Data format Dot Col.1 Col.2 Col.n 1 MSB : d 1 d4 .... d 3n-2 8 9 : d 2 d5 .... d 3n-1 16 17 : d 3 d6 .... d 3 n LS B 24 d 3(n+1)-2 d 3(n+2)-2 .... d 6n-2 d 3(n+1)-1 d 3(n+2)-1 .... d 6n-1 d 3(n+1) d 3(n+2) .... d 6 n If bitmap image data exceeding the number of printable dots in a line is entered, the excess data is discarded.
47 The required total number of bitmap image data is ((nL + nH x 256) x no. of data per line) bytes. The format of bitmap data for a printer with n heating elements in the head is as follows: MS B L SB d1 d2 d3 ...... d (n/8) d (n/8)+1 d (n/8)+2 d (n/8)+3 .
48 The number of dots in the horizontal and vertical direction is x X 8 dots and y X 8 dot s respectively . x specifies the number of dots in the horizontal direction. y specifies the number of dots in the vertical direction. d refers to bitmap image data.
49 If the number of the defined download bitmap data exceeds the print area, the excess data is not printed. the maximum print width is 72 mm (576 dots per line). << Function >> Prints the defined downloaded bitmap image. m specifies the required print mode.
50 8.3.6. Barcode Commands Selects printing position of HRI character Command: GS H n << Code >> 0x1D , 0x48 , n (0 ≤ n ≤ 3 , 48 ≤ n ≤ 51 , initial value n=0) << Function >> Selects the print position of HRI characters when printing a barcode.
51 << Details >> The multi-level-barcode refers to the following barcode systems: A) UPC-A B) UPC-E C ) JAN13 D ) JAN8 E) CODE93 F) CODE128 The 2-level-barcode refers to the following barc.
52 In the case of GS k m n: m Barcode-System Definable range of k Definable range of d 65 UPC-A fixed (1 1 ≤ n ≤ 12) 48 ≤ d ≤ 57 66 UPC-E fixed (1 1 ≤ n ≤ 12) 48 ≤ d ≤ 57 67 JAN13 (EAN.
53 In the case of standard mode: If d is outside the definable range, only paper feed is executed, and subsequent data is processed as normal data. If the barcode width exceeds the print area of one line, the barcode is not printed, and only paper feed is executed.
54 8.4. Connection Examples for Gossen Müller & Weigert instruments 8.4.1. Connection of the IPP 144-40 GE to the DPM-MF for the insertion of measured value into texts For this configuration you must input and save the text as shown in section 7.
55 8.4.2. Connection of IPP 144 - 40 G with a DAA message display to print fault messages Messages can be sent by all DAA type B and C versions. (The A version DAA are not capable of outputting data but only of displaying them since there is only one serial interface available which is used to receive data).
This mode can be used to print a group of texts, triggered by a single <CR> input, even if no variable data is required to be inserted. NOTE: T ext No.
II Paper reroll mechanism IPP - A W 1. General information The IPP-AW is a paper reroll mechanism designed for use with the Thermal Graphics Printer IPP 144-40 G . It has been designed to match the printer in colour and style. It is preferably installed directly underneath the printer .
Front Rear 1 S tatus indicator 2 Opening for paper feed 3 Handle 4 Connector for connection 5 Mounting screws cable IPP 144-40; 6 Protective conductor connection (pin connections: Motor (must be conne.
2. T echnical dat a Motor with friction clutch, electronic lag 3 sec Paper width: max. 80 mm Paper length: max. 15 m S tore temperature range: -20 °C to +80 °C Operating temperature range: 0 ° C to +70 °C Climate: relative humidity < 80 % up to 31 °C Protection type housing: IP 50 acc.
3. Operation ➨ ➨ ➨ ➨ ➨ Use the handle (4) to pull out the front panel (1). ➨ Remove the holder (3) with the paper from roll body , rotate the notch of the holder as show in the diagram. ➨ Remove the paper drum from the holder . ➨ Wind the paper once around the drum body (2) in the direction indicated by the arrow .
III Accessories ◆ ◆ ◆ ◆ ◆ Paper reroll mechanism IPP - A W (incl. connection cable). ◆ Protection cover for use of IPP 144-40 G with IPP-A W , Protection class: IP 64.
We reserve the right to make alterations! 09.05 Order no.: 27866 88137 Exclusive agent for UK & Ireland: Metrix Electronics Ltd. Precision Enterprise House Rankine Road, Daneshill West GB-Basingstoke RG24 8PP T el. +44 (0) 1256 86 41 50 Fax: +44 (0) 1256 86 41 54 URL: www .
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If you already are a holder of Gossen IPP 144 - 40 G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gossen IPP 144 - 40 G.
However, one of the most important roles played by the user manual is to help in solving problems with Gossen IPP 144 - 40 G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gossen IPP 144 - 40 G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
