Instruction/ maintenance manual of the product Z-60, Z-34 Genie
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Sixth Edition Second Printing Part No. 1000209 Operator’ s Manual with Maintenance Information.
Operator's Manual Sixth Edition · Second Printing Z-60/34 Par t N o . 1000209 Copyright © 1993 by Genie Industries First Edition: First Printing, February 1993 Second Edition: Third Printing, S.
Operator's Manual Sixth Edition · Second Printing P ar t No . 1000209 Z-60/34 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual Sixth Edition · Second Printing 2 Z-60/34 Part No . 1000209 SAFETY RULES Electrocution Hazar ds This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 3 SAFETY RULES Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of the machine.
Operator's Manual Sixth Edition · Second Printing 4 Z-60/34 Part No . 1000209 SAFETY RULES Do not modify or alter an aerial work platform without prior written permission from the manufacturer.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 5 Explosion and Fire Hazard s Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances. Do not refuel the machine with the engine running.
Operator's Manual Sixth Edition · Second Printing 6 Z-60/34 Part No . 1000209 Damaged Machine Hazar ds Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 7 SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
Operator's Manual Sixth Edition · Second Printing 8 Z-60/34 Part No . 1000209 Platform Control Panel 1 Horn button 2 Platform level switch 3 Platform rotate switch 4 Jib boom up/down switch 5 Au.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 9 CONTROLS 12 Proportional control handle for drive function and thumb rocker for steer function OR dual axis proport.
Operator's Manual Sixth Edition · Second Printing 10 Z-60/34 Par t No . 1000209 Ground Control Panel 1 Turntable rotate switch 2 Primary boom up/down switch 3 Primary boom extend/retract switch .
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 11 Legend 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage point 5 Non- steer tire 6 S.
Operator's Manual Sixth Edition · Second Printing 12 Z-60/34 Par t No . 1000209 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 13 PRE-OPERATION INSPECTION Pre-operation Inspection R Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.
Operator's Manual Sixth Edition · Second Printing 14 Z-60/34 Par t No . 1000209 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 15 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components.
Operator's Manual Sixth Edition · Second Printing 16 Z-60/34 Par t No . 1000209 Chec k the Tire Pressure This procedure does not need to be performed on machines equipped with the foam-filled tire option. Bodily injury hazard. An over- inflated tire can explode and could cause death or serious injury.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 17 MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.
Operator's Manual Sixth Edition · Second Printing 18 Z-60/34 Par t No . 1000209 1 Select a test area that is firm, level and free of obstruction. At the Ground Controls 2 Turn the key switch to ground control. 3 Pull out the red Emergency Stop button to the on position.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 19 Test Auxiliary Controls 13 Turn the key switch to ground control and shut the engine off. 14 Pull out the red Emergency Stop button to the on position. 15 Simultaneously hold the auxiliary power switch on and activate each boom function toggle switch.
Operator's Manual Sixth Edition · Second Printing 20 Z-60/34 Par t No . 1000209 FUNCTION TESTS Test the Hydraulic Oil Return Filter 19 Move the engine idle select switch to high idle (rabbit symbol). 20 Locate and check the hydraulic filter. Result: The indicator should be in the green area.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 21 FUNCTION TESTS Test Drive and Braking 33 Press down the foot switch. 34 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move, then return the handle to the center position.
Operator's Manual Sixth Edition · Second Printing 22 Z-60/34 Par t No . 1000209 FUNCTION TESTS Test Limited Drive Speed 44 Press down the foot switch. 45 Raise the primary boom approximately 2 feet / 61 cm. 46 Slowly move the drive control handle to the full drive position.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 23 W orkplace Inspection W orkplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs.
Operator's Manual Sixth Edition · Second Printing 24 Z-60/34 Par t No . 1000209 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 25 Starting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position.
Operator's Manual Sixth Edition · Second Printing 26 Z-60/34 Par t No . 1000209 To Position Platform 1 Press down the foot switch. 2 Slowly move the appropriate function control handle or toggle switch according to the markings on the control panel.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 27 Driving on a slope Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade.
Operator's Manual Sixth Edition · Second Printing 28 Z-60/34 Par t No . 1000209 OPERATING INSTRUCTIONS Drive Enable Light on indicates that the primary boom has moved just past either non-steer wheel and the drive function has been interrupted.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 29 Chec k Engine Light (if equipped) Light on and engine stopped: Tag the machine and remove from service. Light on and engine still running: Contact service personnel within 24 hours.
Operator's Manual Sixth Edition · Second Printing 30 Z-60/34 Par t No . 1000209 Decals Part No. Decal Description Quantity 25994 Caution - Component Damage 1 27204 Arrow - Blue 1 27205 Arrow - Y.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 31 DECALS Engine Side Ground Controls Side Chassis Platform.
Operator's Manual Sixth Edition · Second Printing 32 Z-60/34 Par t No . 1000209 DECALS Part No. Decal Description Quantity 27204 Arrow - Blue 1 27205 Arrow - Yellow 1 27206 Triangle - Blue 2 272.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 33 DECALS Engine Side Ground Controls Side Chassis Platform.
Operator's Manual Sixth Edition · Second Printing 34 Z-60/34 Par t No . 1000209 Free-wheel Configuration fo r Winching Chock the wheels to prevent the machine from rolling. 2WD models: Release the non-steer wheel brakes by turning over the drive hub disconnect caps.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 35 TRANSPORT AND LIFTING INSTRUCTIONS Securing to T ruck or T railer fo r T ransit Always use the turntable rotation lock pin each time the machine is transported. Turn the key switch to the off position and remove the key before transporting.
Operator's Manual Sixth Edition · Second Printing 36 Z-60/34 Par t No . 1000209 TRANSPORT AND LIFTING INSTRUCTIONS Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight.
Operator's Manual Sixth Edition · Second Printing P ar t No. 1000209 Z-60/34 37 Specifications Height, working maximum 66 ft 20.1 m Height, platform maximum 60 ft 18.3 m Height, stowed maximum 8 ft 10 in 2.7 m Horizontal reach maximum 34 ft 10.4 m Width 8 ft 1 in 2.
Operator's Manual Sixth Edition · Second Printing 38 Z-60/34 Par t No . 1000209 SPECIFICATIONS Z-60/34 Range of Motion 0 ft 10 ft 20 ft 30 ft 40 ft 0m 3.1m 6.1m 9.2m 12.2m 70 ft 21.4m 60 ft 18.3m 50 ft 15.3m 40 ft 12.2m 30 ft 9.2m 20 ft 6.1m 10 ft 3.
Distributed By: California Proposition 65 W ARNING W ARNING The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.
An important point after buying a device Genie Z-60, Z-34 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie Z-60, Z-34 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie Z-60, Z-34 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie Z-60, Z-34 you will learn all the available features of the product, as well as information on its operation. The information that you get Genie Z-60, Z-34 will certainly help you make a decision on the purchase.
If you already are a holder of Genie Z-60, Z-34, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie Z-60, Z-34.
However, one of the most important roles played by the user manual is to help in solving problems with Genie Z-60, Z-34. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie Z-60, Z-34 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
