Instruction/ maintenance manual of the product Z-45, Z-25 Genie
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Operator’s Manual Z-45 25 Fourth Edition First Printing Part No. 114339 Serial Number Range after 00000 with Maintenance Information IC Power Z-45 25J ANSI/CSA North America South America Asia AUS A.
Operator's Manual Z-45/25 • Z-45/25J P ar t No . 114339 Fourth Edition • First Printing Impor tant Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 1 Introduction Danger F ailure to obe y the instr uctions and saf ety r ules in this man ual will result in death or ser ious injury .
Operator's Manual Fourth Edition · First Printing 2 Z-45/25 • Z-45/25J P ar t No . 114339 Intended Use This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site. Introduction Safety Sign Maintenance Replace any missing or damaged safety signs.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 3 Crush Hazard Burn Hazard Fire Hazard Explosion Hazard Electrocution Hazard Fall Hazard Crush Hazard Tip-over Hazard Symbol and Hazard Pictorials Definitions Tip-over Hazard Electrocution Hazard Maintain required clearance.
Operator's Manual Fourth Edition · First Printing 4 Z-45/25 • Z-45/25J P ar t No . 114339 Lanyard attachment point Symbol and Hazard Pictorials Definitions Wheel load Voltage rating for power to platform Pressure rating for air line to platform Replace tires with tires of same specification.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 5 Safety signs and locations General Safety.
Operator's Manual Fourth Edition · First Printing 6 Z-45/25 • Z-45/25J P ar t No . 114339 General Safety Safety signs and locations.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 7 Safety signs and locations General Safety.
Operator's Manual Fourth Edition · First Printing 8 Z-45/25 • Z-45/25J P ar t No . 114339 General Safety Safety signs and locations.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 9 General Safety Safety signs and locations.
Operator's Manual Fourth Edition · First Printing 10 Z-45/25 • Z-45/25J P ar t No . 114339 General Safety Safety signs and locations.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 11 P ersonal Safety Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations.
Operator's Manual Fourth Edition · First Printing 12 Z-45/25 • Z-45/25J P ar t No . 114339 W ork Area Safety Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 13 Do not raise or extend the boom unless the machine is on a firm, level surface. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope.
Operator's Manual Fourth Edition · First Printing 14 Z-45/25 • Z-45/25J P ar t No . 114339 W ork Area Safety Z-45/25 and Z-45/25J Narrow Base Models: Do not use air-filled tires. These machines are equipped with foam-filled tires. Wheel weight and proper counterweight configuration are critical to stability.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 15 Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of the machine. Slope rating applies only to machines in the stowed position.
Operator's Manual Fourth Edition · First Printing 16 Z-45/25 • Z-45/25J P ar t No . 114339 Fall Hazards Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 17 W ork Area Safety Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.
Operator's Manual Fourth Edition · First Printing 18 Z-45/25 • Z-45/25J P ar t No . 114339 Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 19 Legend 1 Foot switch 2 Manual storage container 3 Sliding mid-rail 4 Lanyard anchorage point 5 Jib bo.
Operator's Manual Fourth Edition · First Printing 20 Z-45/25 • Z-45/25J P ar t No . 114339 Controls 1 3 6 Drive speed select switch 7 Diesel models: Glow plug switch 8 Engine start switch 9 En.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 21 Controls 1 1 Red Emergency Stop button 1 2 Dual axis proportional control handle for drive and steer .
Operator's Manual Fourth Edition · First Printing 22 Z-45/25 • Z-45/25J P ar t No . 114339 Platform Control Panel 1 Horn button Push the horn button and the horn will sound. Release the horn button and the horn will stop. 2 Platform level switch Move the platform level switch up and the level of the platform will raise.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 23 1 2 Dual axis proportional control handle for drive and steer functions OR Proportional control handl.
Operator's Manual Fourth Edition · First Printing 24 Z-45/25 • Z-45/25J P ar t No . 114339 Controls Ground Control Panel 1 Platform level switch 2 Platform rotate switch 3 Z-45/25J: Jib boom u.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 25 Ground Control Panel 1 Platform level switch Move the platform level switch up and the level of the platform will raise. Move the platform level switch down and the level of the platform will lower.
Operator's Manual Fourth Edition · First Printing 26 Z-45/25 • Z-45/25J P ar t No . 114339 Controls 1 1 Key switch for platform/off/ground selection Turn the key switch to the platform position and the platform controls will operate. Turn the key switch to the off position and the machine will be off.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 27 Inspections Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Fourth Edition · First Printing 28 Z-45/25 • Z-45/25J P ar t No . 114339 Inspections Pre-operation Inspection ! Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 29 Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Fourth Edition · First Printing 30 Z-45/25 • Z-45/25J P ar t No . 114339 Inspections Test the Tilt Sensor 9 Turn the key switch to platform control. Pull out the platform red Emergency Stop button to the on position. 1 0 Open the engine side turntable cover and locate the tilt sensor to the right of the hydraulic pump.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 31 Inspections At the Platform Controls Test Emergency Stop 1 5 Turn the key switch to platform control and restart the engine. 1 6 Push in the platform red Emergency Stop button to the off position.
Operator's Manual Fourth Edition · First Printing 32 Z-45/25 • Z-45/25J P ar t No . 114339 Blue Y ellow Test Drive and Braking 2 9 Press down the foot switch.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 33 Inspections Test Limited Drive Speed - Standard Base Models 3 6 Press down the foot switch. 3 7 Raise the primary boom approximately 2 feet / 61 cm. 3 8 Slowly move the drive control handle to the full drive position.
Operator's Manual Fourth Edition · First Printing 34 Z-45/25 • Z-45/25J P ar t No . 114339 Inspections Test the Oscillate Axle (oscillating axle-equipped models) 4 6 Start the engine from the platform controls. 4 7 Drive the right steer tire up onto a 6 inch / 15 cm block or curb.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 35 W orkplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes.
Operator's Manual Fourth Edition · First Printing 36 Z-45/25 • Z-45/25J P ar t No . 114339 Inspection for Decals with W or ds Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 37 Inspections Drive Chassis Platform Shading indicates decal is hidden from view, i.
Operator's Manual Fourth Edition · First Printing 38 Z-45/25 • Z-45/25J P ar t No . 114339 Part No. Decal Description Quantity 27204 Arrow - Blue 1 27205 Arrow - Yellow 1 27206 Triangle - Blue.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 39 Drive Chassis Platform Shading indicates decal is hidden from view, i.
Operator's Manual Fourth Edition · First Printing 40 Z-45/25 • Z-45/25J P ar t No . 114339 Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 41 Operating Instructions Starting the Engine 1 At the ground controls, turn the key switch to the desired position. 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position.
Operator's Manual Fourth Edition · First Printing 42 Z-45/25 • Z-45/25J P ar t No . 114339 Operating Instructions Operation from Ground 1 Turn the key switch to ground control. 2 Pull out the red Emergency Stop button to the on position. 3 Gasoline/LPG models: Choose fuel by moving the fuel select switch to the desired position.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 43 Operating Instructions Driving on a slope Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade.
Operator's Manual Fourth Edition · First Printing 44 Z-45/25 • Z-45/25J P ar t No . 114339 Operating Instructions Drive Enable Light on indicates that the boom has moved just past either non-steer wheel and the drive function has been interrupted.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 45 Operating Instructions Check Engine Light (if equipped) Light on and engine stopped: Tag the machine and remove from service. Light on and engine still running: Contact service personnel within 24 hours.
Operator's Manual Fourth Edition · First Printing 46 Z-45/25 • Z-45/25J P ar t No . 114339 T ranspor t and Lifting Instructions Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. Release the non-steer wheel brakes by turning over the drive hub disconnect caps (see below).
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 47 Securing to T ruc k or T railer f or T ransit Always use the turntable rotation lock pin each time the machine is transported. Turn the key switch to the off position and remove the key before transporting.
Operator's Manual Fourth Edition · First Printing 48 Z-45/25 • Z-45/25J P ar t No . 114339 Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 49 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Operator's Manual Fourth Edition · First Printing 50 Z-45/25 • Z-45/25J P ar t No . 114339 Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 51 Maintenance Check the Batteries Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions.
Operator's Manual Fourth Edition · First Printing 52 Z-45/25 • Z-45/25J P ar t No . 114339 Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must .
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 53 Specifications Standard Base Models Z-45/25 (no jib) Height, working maximum 51 ft 11 in 16 m Height, platform maximum 45 ft 11 in 14 m Height, stowed maximum 6 ft 11 in 2.
Operator's Manual Fourth Edition · First Printing 54 Z-45/25 • Z-45/25J P ar t No . 114339 Specifications Standard Base Models Z-45/25J (jib) Height, working maximum 52 ft 2 in 16.07 m Height, platform maximum 46 ft 2 in 14.07 m Height, stowed maximum 6 ft 11 in 2.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 55 Narrow Base Models Z-45/25 (no jib) Height, working maximum 51 ft 6 in 15.9 m Height, platform maximum 45 ft 6 in 13.9 m Height, stowed maximum 6 ft 7 in 2.
Operator's Manual Fourth Edition · First Printing 56 Z-45/25 • Z-45/25J P ar t No . 114339 Narrow Base Models Z-45/25J (jib) Height, working maximum 51 ft 9 in 15.9 m Height, platform maximum 45 ft 9 in 13.9 m Height, stowed maximum 6 ft 7 in 2.
Operator's Manual Fourth Edition · First Printing P ar t No . 114339 Z-45/25 • Z-45/25J 57 Z-45/25J Range of Motion Z-45/25 Range of Motion Specifications.
An important point after buying a device Genie Z-45, Z-25 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie Z-45, Z-25 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie Z-45, Z-25 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie Z-45, Z-25 you will learn all the available features of the product, as well as information on its operation. The information that you get Genie Z-45, Z-25 will certainly help you make a decision on the purchase.
If you already are a holder of Genie Z-45, Z-25, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie Z-45, Z-25.
However, one of the most important roles played by the user manual is to help in solving problems with Genie Z-45, Z-25. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie Z-45, Z-25 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
