Instruction/ maintenance manual of the product TMZ-34, TMZ-19 Genie
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Operator ’ s Manual wit h Maintenanc e Information FourthEdition Firs tPrinting Par t No.97866 Thi s manua l replaces par t numbe r 72895 BeforeDriving OnTheRoad BeforeTowing · Boo mhold-downlatc h i ssecurelylockedinplace · · · · Fastensafetyrestraints · Properlyadjustmirrors · Donotexceed60mph/97km/h.
Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Copyright © 1998 by Genie Industries Second Edition: Third Printing, January 2002 Fourth Edition: First Printing, May 2005 "Genie" and "TMZ" are registered trademarks of Genie Industries in the USA and many other countries.
Part No. 97866 Genie TMZ-34/19 1 Operator's Manual Fourth Edition • First Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
2 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Part No. 97866 Genie TMZ-34/19 3 Operator's Manual Fourth Edition • First Printing Do not move the machine when the boom is raised. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds in the platform only when the machine is on a severe slope.
4 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Collision Hazards Be aware of boom position when rotating the turntable.
Part No. 97866 Genie TMZ-34/19 5 Operator's Manual Fourth Edition • First Printing SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
6 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing SAFETY RULES Personnel Lifting Configuration Tip-over Hazards Do not use the platform as a crane. Do not place loads outside the platform perimeter. Do not place or attach overhanging loads to any part of the platform.
Part No. 97866 Genie TMZ-34/19 7 Operator's Manual Fourth Edition • First Printing SAFETY RULES Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid.
8 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Controls Platform Control Panel 1 Red Emergency Stop button 2 Jib boom up button 3 Jib boom down button 4 Horn.
Part No. 97866 Genie TMZ-34/19 9 Operator's Manual Fourth Edition • First Printing Platform Control Panel 1 Function enable button for: Primary boom down Secondary boom down Jib boom down Turnt.
10 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing CONTROLS Ground Control Panel (manual outriggers) 1 Red Emergency Stop button 2 Jib boom up button 3 Jib boom.
Part No. 97866 Genie TMZ-34/19 11 Operator's Manual Fourth Edition • First Printing Ground Control Panel (hydraulic outriggers) 1 Red Emergency Stop button 2 Jib boom up button 3 Jib boom down .
12 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Ground Control Panel (manual outriggers) 1 Function enable button for: Primary boom down Secondary boom down .
Part No. 97866 Genie TMZ-34/19 13 Operator's Manual Fourth Edition • First Printing Ground Control Panel (hydraulic outriggers) 1 Function enable button for: Primary boom down Secondary boom do.
14 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
Part No. 97866 Genie TMZ-34/19 15 Operator's Manual Fourth Edition • First Printing Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform.
16 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Part No. 97866 Genie TMZ-34/19 17 Operator's Manual Fourth Edition • First Printing Check the Tires and Wheels Bodily injury hazard. An over- inflated tire can explode and may cause death or serious injury. Collision hazard. An excessively worn tire can cause poor handling and continued use could result in tire failure.
18 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be compl.
Part No. 97866 Genie TMZ-34/19 19 Operator's Manual Fourth Edition • First Printing Set up 1 Position the machine directly below the desired work area. 2 Set the parking brake. 3 Disconnect the trailer lights, chains and surge brake safety cable from the vehicle.
20 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Note: Perform the appropriate function tests for your control system. Determine whether the control panels on your machine match the ones below or the ones on page 22.
Part No. 97866 Genie TMZ-34/19 21 Operator's Manual Fourth Edition • First Printing FUNCTION TESTS Test the Boom Functions 1 0 Do not hold a function enable/speed select button. Attempt to activate each boom function button. Result: All boom functions should not operate.
22 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing At the Ground Controls 1 Insert the key and turn to ground control. 2 Pull out the red Emergency Stop buttons at the ground and platform controls. 3 Models with manual outriggers: Select an outrigger.
Part No. 97866 Genie TMZ-34/19 23 Operator's Manual Fourth Edition • First Printing Test the Tilt Sensor 1 2 Raise the jib boom approximately 6 in / 15 cm. Raise the primary boom approximately 6 in / 15 cm off the boom rest. Raise the secondary boom approximately 6 in / 15 cm off the boom rest.
24 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing W orkplace Inspection W orkplace Inspection Be aware of and avoid the following hazardous situations: · drop.
Part No. 97866 Genie TMZ-34/19 25 Operator's Manual Fourth Edition • First Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations.
26 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Operation from Ground 1 Turn the key switch to ground control. 2 Pull out both ground and platform red Emergency Stop buttons to the on position.
Part No. 97866 Genie TMZ-34/19 27 Operator's Manual Fourth Edition • First Printing Manual Lowering 1 Open the power unit side turntable cover and locate the manual override valve. 2 Push and turn the brass knob clockwise to open the valve. The individual boom manual lowering valves will not function until this valve is open.
28 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing When passing other vehicles, be sure to leave enough room for the extra length of the trailer. You will need to go much farther beyond the passed vehicle before you can return to your lane.
Part No. 97866 Genie TMZ-34/19 29 Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS After Each Use 1 Select a safe parking location—firm level surface, clear of obstruction and traffic. 2 Rotate the turntable so that the platform is opposite the tongue of the machine.
30 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Material Lifting Configuration Set up 1 Turn the key switch to the off position. 2 Remove the pin that secures the material lifting hook to the base. Remove the material lifting hook and replace the pin.
Part No. 97866 Genie TMZ-34/19 31 Operator's Manual Fourth Edition • First Printing OPERATING INSTRUCTIONS Battery and Charger Instructions Observe and Obey: Do not use external charger or booster battery. Charge battery in a well-ventilated area.
32 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Decals Part No. Description Quantity 27564 Danger - Electrocution Hazard 2 28157 Label - Dexron 1 28161 Warni.
Part No. 97866 Genie TMZ-34/19 33 Operator's Manual Fourth Edition • First Printing Safety T ape Safety T ape 28174 or 28235 28171 31060 43658 or 44980 Safety T ape Safety T ape 28157 44981 or .
34 Genie TMZ-34/19 Part No. 97866 Operator's Manual Fourth Edition • First Printing Height, working maximum 40 ft 12.2 m Height, platform maximum 34 ft 10.4 m Height, stowed maximum 6 ft 5 1 / 2 in 1.97 m Horizontal reach maximum 19 ft 9 in from centerline of machine 6.
Part No. 97866 Genie TMZ-34/19 35 Operator's Manual Fourth Edition • First Printing Reporting Safety Defects Genie Industries PO Box 97030 Redmond, WA 98073-9730 Reporting Safety Defects If you.
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However, one of the most important roles played by the user manual is to help in solving problems with Genie TMZ-34, TMZ-19. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie TMZ-34, TMZ-19 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center