Instruction/ maintenance manual of the product 114002 Genie
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Operator’ s Manual with Maintenance Information Third Edition First Printing Part No. 114002.
Operator’s Manual Third Edition • First Printing 2 Genie A WP Super Series Part No. 1 14002 Copyright © 1996 by Genie Industries First Edition: Eighth Printing, October 2001 Second Edition: Secon.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator’s Manual Third Edition • First Printing 2 Genie AWP Super Series Part No. 1 14002 SAFETY RULES Electrocution Hazards This machine, even with an optional fiberglass platform, is not electrically insulated and will not provide protection from contact with or proximity to electrical current.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 3 SAFETY RULES Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks.
Operator’s Manual Third Edition • First Printing 4 Genie AWP Super Series Part No. 1 14002 SAFETY RULES Fall Hazards The guard rail system provides fall protection.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 5 SAFETY RULES Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from unauthorized use. Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak.
Operator’s Manual Third Edition • First Printing 6 Genie AWP Super Series Part No. 1 14002 Battery and Charger Safety - DC Models Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 7 SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards.
Operator’s Manual Third Edition • First Printing 8 Genie AWP Super Series Part No. 1 14002 Controls 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights (four) 4 Low batte.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 9 Legend 9 Loading pivot bar 1 0 Forklift pocket 1 1 Airline lubricator adjustment knob 1 2 Air supply for .
Operator’s Manual Third Edition • First Printing 10 Genie AWP Super Series Part No. 1 14002 Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 11 PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located on the platform.
Operator’s Manual Third Edition • First Printing 12 Genie AWP Super Series Part No. 1 14002 Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 13 MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components.
Operator’s Manual Third Edition • First Printing 14 Genie AWP Super Series Part No. 1 14002 MAINTENANCE Check the Oil Lubricator Canister Drip Rate - Air Models Maintaining the proper oil drip rate into the lubricator canister is essential to safe operation and good machine performance.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 15 Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations.
Operator’s Manual Third Edition • First Printing 16 Genie AWP Super Series Part No. 1 14002 FUNCTION TESTS Function T ests Setup 1 Position the machine on a firm surface directly below the desired work area. 2 Connect to the appropriate power source: DC models: Connect the battery pack.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 17 1 2 Push in the red Emergency Stop button at the platform controls to the off position. 1 3 Pull out the red Emergency Stop button at the ground controls to the on position.
Operator’s Manual Third Edition • First Printing 18 Genie AWP Super Series Part No. 1 14002 W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 19 Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations.
Operator’s Manual Third Edition • First Printing 20 Genie AWP Super Series Part No. 1 14002 OPERATING INSTRUCTIONS Emergency Stop Push in the red Emergency Stop button at the platform controls or at the ground controls to stop the up function.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 21 Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger.
Operator’s Manual Third Edition • First Printing 22 Genie AWP Super Series Part No. 1 14002 Lifting Instructions The number of people required to load and unload a machine is dependent on a number.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 23 Loading for T ransport 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and remove the key. 3 Remove the outriggers from the base and place them in the storage sockets.
Operator’s Manual Third Edition • First Printing 24 Genie AWP Super Series Part No. 1 14002 TRANSPORT INSTRUCTIONS Winching the Machine onto a Flatbed T ruck 1 Fully lower the platform. 2 Push in the red Emergency Stop buttons, turn the key switch to the off position and remove the key.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 25 Tilt-back Operation Instructions Observe and obey: The retaining pin must be inserted to prevent the spring-loaded tilt-back frame from dropping. Do not tilt the machine back unless the area is clear of personnel and obstructions.
Operator’s Manual Third Edition • First Printing 26 Genie AWP Super Series Part No. 1 14002 TILTBACK OPERATION INSTRUCTIONS Lowering the Tilt-back Assembly 1 Be sure the area behind the machine and under the tilt-back frame is clear of personnel and obstructions.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 27 Returning the Machine to Standing Position 1 Be sure the area below the machine base and T-handle is clear of personnel and obstructions. 2 Slide out the T-handle untl the lock pin snaps into place.
Operator’s Manual Third Edition • First Printing 28 Genie AWP Super Series Part No. 1 14002 Decals Part No. Description Quantity 27838 Warning - Tilt-back Hazards/Instructions 1 27839 L ab el - Sl.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 29 DECALS Models with T ilt-back Frame Note: Platform decals may be in diffferent locations on optional fiberglass basket.
Operator’s Manual Third Edition • First Printing 30 Genie AWP Super Series Part No. 1 14002 DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 31 Note: Platform decals may be in diffferent locations on optional fiberglass basket.
Operator’s Manual Third Edition • First Printing 32 Genie AWP Super Series Part No. 1 14002 Outrigger Specifications Standard Base AWP-20S AWP-25S AWP-30S Outrigger footprint 60 3 / 4 x 52 3 / 4 in 60 3 / 4 x 52 3 / 4 in 69 1 / 4 x 61 1 / 4 in (l x w) ANSI / CSA 1.
Operator’s Manual Third Edition • First Printing Part No. 1 14002 Genie AWP Super Series 33 SPECIFICATIONS Outrigger Specifications Standard Base AWP-36S AWP-40S Outrigger footprint 83 1 / 4 x 75 1 / 4 in 89 x 81 in (l x w) ANSI / CSA 2.1 x 1.9 m 2.
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An important point after buying a device Genie 114002 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Genie 114002 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Genie 114002 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Genie 114002 you will learn all the available features of the product, as well as information on its operation. The information that you get Genie 114002 will certainly help you make a decision on the purchase.
If you already are a holder of Genie 114002, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Genie 114002.
However, one of the most important roles played by the user manual is to help in solving problems with Genie 114002. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Genie 114002 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
