Instruction/ maintenance manual of the product 2005 GEM
Go to page of 85
2005 Owner’s Manual.
GEM Owner ’s Manual - Page 1 Introduction CONTENTS About this Manual ........................................................................ 2 Cautions, W arnings and Notes .
GEM Owner ’s Manual - Page 2 ABOUT THIS MANUAL Thank you for purchasing your GEM. Y our vehicle is designed to operate exclusively on battery power . It is an emission free vehicle. The ideal application for a battery-powered vehicle occurs when the daily driving pattern is predictable and the distance is short.
GEM Owner ’s Manual - Page 3 If questions arise after reading the manual, contact GEM Customer Service at 1-866-764-0616. Please have your V ehicle Identification Number (VIN) and date of purchase information available. NOTE: All information and specifications in this Owner ’s Manual are current at the time of printing.
GEM Owner ’s Manual - Page 4 V ehicle Identification and Specifications CONTENTS V ehicle Information ......................................................................5 General Specifications ...........................................
GEM Owner ’s Manual - Page 5 VEHICLE INFORMA TION Figure 1 - VIN/Certification Label Location For both the two and four-passenger model vehicles, the vehicle identification number (VIN) can be found on the VIN/Certification Label, located on the left rear , inside portion of the vehicle roof panel.
GEM Owner ’s Manual - Page 6 GENERAL SPECIFICA TIONS GEM e2 Specifications Motor: 72-volt shunt GE motor T ransmission: Front wheel drive direct - couple Dana Spicer differential Speed Control: GE .
GEM Owner ’s Manual - Page 7 GENERAL SPECIFICA TIONS GEM e4 Specifications Motor: 72-volt shunt GE motor T ransmission: Front wheel drive direct - couple Dana Spicer differential Speed Control: GE .
GEM Owner ’s Manual - Page 8 GENERAL SPECIFICA TIONS GEM eS Specifications Motor: 72-volt shunt GE motor T ransmission: Front wheel drive direct - couple Dana Spicer differential Speed Control: GE .
GEM Owner ’s Manual - Page 9 GENERAL SPECIFICA TIONS GEM eL Specifications Motor: 72-volt shunt GE motor T ransmission: Front wheel drive direct - couple Dana Spicer differential Speed Control: GE .
GEM Owner ’s Manual - Page 10 T h i n g s t o K n o w B e f o r e Y o u O p e r a t e Y o u r V e h i c l e CONTENTS Driving and Alcohol .................................................................... 1 1 Safety Information ............
GEM Owner ’s Manual - Page 1 1 DRIVING AND ALCOHOL Drunk driving is one of the most frequent causes of accidents. Y our driving ability can be seriously impaired with blood alcohol levels far below the legal minimum. If you are drinking, don’t drive.
GEM Owner ’s Manual - Page 12 T h i n g s t o K n o w B e f o r e Y o u O p e r a t e Y o u r V e h i c l e Y our vehicle is battery powered. Handled improperly , batteries can be dangerous. Follow the precautions provided on pages 12-13 during charging operations to avoid personal injury or damage to electrical components in the vehicle.
GEM Owner ’s Manual - Page 13 The battery packs contain high voltage that could cause serious or fatal injury if not handled properly . Only qualified techni- cians should handle or service this vehicle, after consulting the service manual. W ARNING! • Batteries contain acid, which causes severe burns.
GEM Owner ’s Manual - Page 14 CONTENTS Instrument Pod ........................................................................... 15 Windshield Wiper ....................................................................... 27 Foot Controls .
GEM Owner ’s Manual - Page 15 Understanding the Features of Y our V ehicle INSTRUMENT POD 1. T urn Signal/Windshield Wiper/Horn Lever 2. T rip/Odometer Switch 3. Headlight Switch 4. V ehicle Direction Switch 5. Key Switch 6. LCD Display Figure 2 - Instrument Pod NOTE: Further explanation of these vehicle features are found on the next few pages.
GEM Owner ’s Manual - Page 16 T urn Signal/Windshield Wiper/Horn Lever The turn signal lever is multi-functional, controlling the turn signals, horn and wiper . Figure 3 illustrates how to activate the different functions. T urn Signal For a left turn, move the lever down until it clicks.
GEM Owner ’s Manual - Page 17 Understanding the Features of Y our V ehicle Horn Press the turn signal lever inward, toward the instrument pod to activate the horn. Windshield Wiper Press the turn signal lever towards the steering wheel to turn on the windshield wiper .
GEM Owner ’s Manual - Page 18 Understanding the Features of Y our V ehicle Headlight Switch This switch turns the headlights and rear running lights on and off.
GEM Owner ’s Manual - Page 19 Understanding the Features of Y our V ehicle Key Switch When the key is in the “ON” position (turned clockwise), the display will light up and all accessories may be turned on. When the key is in the “OFF” position, the car will not drive but accessories and lights will remain on for approximately 20 seconds.
GEM Owner ’s Manual - Page 20 LCD Display Understanding the Features of Y our V ehicle Figure 4 - LCD Display A B C D E F G H P O N M K J I L.
GEM Owner ’s Manual - Page 21 Understanding the Features of Y our V ehicle LCD Display Indicators A LEFT TURN B BRAKE F AILURE W ARNING C HIGH MOTOR TEMPERA TURE W ARNING D ODOMETER / TRIPMETER E CH.
GEM Owner ’s Manual - Page 22 Understanding the Features of Y our V ehicle T urn Signals The blinking turn signal arrows correspond to the direction of the turn signal lever . Brake Failure W arning If the brake warning icon is lit, there may be a problem with your braking system.
GEM Owner ’s Manual - Page 23 Understanding the Features of Y our V ehicle Odometer/T ripmeter The odometer indicates the total distance the vehicle has been driven. This is useful in keeping a record for maintenance. The odometer can be displayed in kilometers or miles.
GEM Owner ’s Manual - Page 24 Understanding the Features of Y our V ehicle Charger Connected The charger connected icon and state of charge gauge turns on approxi- mately 8-10 seconds after the extension cord is plugged in. After charging is done, both indicators remain lit.
GEM Owner ’s Manual - Page 25 Understanding the Features of Y our V ehicle Current Limiting Mode The current limiting mode is designed to protect the batteries and motor . If the current limiting mode icon is lit, it is an indication of one of the following issues.
GEM Owner ’s Manual - Page 26 Seat Belt The seat belt icon reminds you to fasten your seatbelt. The icon remains on for 45 seconds. Drive High/Low/Reverse The drive High/Low/Reverse corresponds to the position of the vehicle direction switch. More information regarding this switch can be found on pages 18.
GEM Owner ’s Manual - Page 27 A damaged or worn wiper blade may reduce vision and prevent you from seeing well enough to drive safely . A worn blade could damage windshield glass.
GEM Owner ’s Manual - Page 28 1. Brake Pedal 2. Accelerator Pedal Brake Pedal The foot brake pedal (Figure 6) is located on the floor to the left of the accelerator pedal.
GEM Owner ’s Manual - Page 29 Understanding the Features of Y our V ehicle P ARKING BRAKE Figure 7 - Parking Brake (T wo Passenger) Figure 8 - Parking Brake (Four Passenger) 1 2.
GEM Owner ’s Manual - Page 30 Understanding the Features of Y our V ehicle Always engage the parking brake before leaving the vehicle. CAUTION! 1. Parking Brake (T wo Passenger) 2. Parking Brake (Four Passenger) The parking brake is located to the right of the driver .
GEM Owner ’s Manual - Page 31 Understanding the Features of Y our V ehicle MAIN DISCONNECT SWITCH Figure 9 - Main Disconnect Switch The main disconnect switch (Figure 9), is inside the fuse access panel on the lower dash. The switch is clearly labeled ON and OFF .
GEM Owner ’s Manual - Page 32 SEA T BEL TS 1. Belt 2. Latch 3. Buckle GEM is equipped with seat belts for both driver and passengers. Understanding the Features of Y our V ehicle Figure 10 - Seat Be.
GEM Owner ’s Manual - Page 33 Research has shown that seat belts save lives. Seat belts can reduce the seriousness of injuries in a single vehicle accident.
GEM Owner ’s Manual - Page 34 Proper Use Of Y our Seat Lap and Shoulder Belt 1. Enter the vehicle and sit back. 2. The seat belt latch plate is above the back of your seat. Grasp the latch plate and pull out the belt. Slide the latch plate up the webbing as far as necessary to make the belt go around your lap.
GEM Owner ’s Manual - Page 35 Understanding the Features of Y our V ehicle 6. T o release the belt, push the red button on the buckle. If necessary , slide the latch plate down the webbing to allow it to retract fully . W ARNING! • A belt that is buckled into the wrong buckle will not protect you properly .
GEM Owner ’s Manual - Page 36 Maximum occupancy is limited to four people for your GEM four-passenger vehicle, and two people for your GEM two-passenger vehicle. CAUTION! Understanding the Features of Y our V ehicle A frayed or torn belt could rip apart in a collision and leave you with no protection.
GEM Owner ’s Manual - Page 37 Understanding the Features of Y our V ehicle CONVENIENCE ITEMS Seat Adjustment - 4 Passenger Only The front seats on the 4 passenger models are equipped with manual seat adjustments. The seat adjustment handle is directly under the front of the seat.
GEM Owner ’s Manual - Page 38 Upper Dash Figure 13 - Upper Dash 1. Cup Holder 2. Glove Box Door 3. Package T ray 4. Glove Box Key The glove box (Figure 13), is located on the top center of the upper dash and is equipped with a lock to protect against theft or damage.
GEM Owner ’s Manual - Page 39 Understanding the Features of Y our V ehicle Drinking alcohol can seriously impair your ability to operate this vehicle. W ARNING! Basketpak (Standard) Figure 14 - Basketpak Liquids can damage electrical components and the circuit board.
GEM Owner ’s Manual - Page 40 00010 2 1 3 Accessory Paks (Optional) 1. Release Handle 2. Pak Cover 3. Pak Cover Lock Paks are available from your dealer and they are interchangeable. Use only GEM approved Paks. Other Paks may cause damage to the Pak system or vehicle and will void war- ranty .
GEM Owner ’s Manual - Page 41 Understanding the Features of Y our V ehicle The release handle is located at the rear of the vehicle between the taillights. T o remove an installed Pak, or install a different one: 1. Empty Pak completely . 2. Steady the Pak to prevent it from falling.
GEM Owner ’s Manual - Page 42 Accessory Plug (Optional) Figure 17 - Accessory Plug 1. Accessory Plug Cover The optional accessory plug (Figure 17) is located on the lower dash, to the right of the fuse access panel.
GEM Owner ’s Manual - Page 43 Operation and Maintenance CONTENTS Basic Operation .........................................................................44 What T o Do In Emergencies ......................................................44 Basic Maintenance .
GEM Owner ’s Manual - Page 44 Operation and Maintenance BASIC OPERA TION This is a basic list of how to operate the vehicle. 1. Make sure the disconnect switch is in the “ON” position. 2. Turn key switch on. 3. Fully release the parking brake. 4.
GEM Owner ’s Manual - Page 45 Operation and Maintenance NOTE: If any other codes are present, contact your GEM dealer or customer service for assistance. T ransporting Y our V ehicle The best way to transport your vehicle is in an enclosed trailer .
GEM Owner ’s Manual - Page 46 Operation and Maintenance BASIC MAINTENANCE Battery Charging NOTE: THE TYPE OF BA TTERIES USED IN THIS VEHICLE WILL PERFORM BETTER WHEN KEPT FULL Y CHARGED. THEREFORE, WHENEVER POSSIBLE RECHARGE THE BA TTERIES - NO MA TTER WHA T THE ST A TE OF CHARGE.
GEM Owner ’s Manual - Page 47 Operation and Maintenance • New batteries will not perform to their fullest capacity until they have been discharged and recharged 20 to 30 times. Batteries should be fully charged before the first use of a new vehicle.
GEM Owner ’s Manual - Page 48 Operation and Maintenance It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post. Battery posts are identified on the battery case as positive (+) and negative (-).
GEM Owner ’s Manual - Page 49 Operation and Maintenance Battery Charger The battery pack should be charged whenever convenient and no matter what the state of charge. If no green bars are lit, the battery pack should be put on charge as soon as possible.
GEM Owner ’s Manual - Page 50 Operation and Maintenance Battery Charge Receptacle Figure 18 - Charging Receptacle 1. Charging Receptacle The Battery Charge Receptacle (Figure 18), is located on the hood.
GEM Owner ’s Manual - Page 51 Figure 19 - Flooded and Gel batteries 1. Gel Battery 2. Flooded Battery Battery Care Y our GEM vehicle is equipped with six 12-volt flooded or gel batteries. Both types are shown in Figure 19. Operation and Maintenance 1 2 Each vehicle is programmed at the factory for a particular battery type.
GEM Owner ’s Manual - Page 52 Operation and Maintenance Flooded Battery Fill Well 1. Bottom of Fill W ell 2. V ent Cap The detailed view in Figure 20 shows the internal features of a fill well. Each battery contains two vent caps and six fill wells.
GEM Owner ’s Manual - Page 53 T wo of the six batteries are located inside the short or long back bed, or the spat. Four are located under the bench seat. The bed and spat battery access covers are shown in Figures 21 and 22. Both covers can be removed by unscrewing four fasteners.
GEM Owner ’s Manual - Page 54 Operation and Maintenance Figure 22 - Spat battery access T o keep batteries in good working condition, follow the maintenance schedule listed below and discussed on pages 55-56. Monthly T asks 1. Check water level (flooded only) 2.
GEM Owner ’s Manual - Page 55 Operation and Maintenance 1. The water level in the flooded batteries should be checked monthly . The level should be in between the battery plates and the bottom of the fill well (page 52). The battery plates should be visible when looking into the fill well.
GEM Owner ’s Manual - Page 56 Operation and Maintenance 4. The hold down bars should be snug to keep batteries from moving while the vehicle is in motion, but not so tight as to crack or buckle the battery case. 5. Any worn insulation or frayed cables should be replaced immediately by a GEM certified technician.
GEM Owner ’s Manual - Page 57 Batteries can be permanently damaged (and the warranty voided) if they are allowed to remain 30 days or more with low charge. CAUTION! Operation and Maintenance Battery Care During Storage T o allow for extended storage time, your GEM vehicle has several features to enhance battery life.
GEM Owner ’s Manual - Page 58 Operation and Maintenance Brake Fluid Level Figure 23 - Brake Fluid Reservoir 1. Reservoir 3. Maximum Level Mark 2. Cap 4. Minimum Level Mark The Brake Fluid Reservoir (Figure 23) is located under the hood, above and to the rear of the left front tire.
GEM Owner ’s Manual - Page 59 Operation and Maintenance NOTE: The vehicle is equipped with a four-wheel hydraulic braking system. Tires Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle.
GEM Owner ’s Manual - Page 60 Operation and Maintenance 2. Economy Improper inflation pressures can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life resulting in premature replacement.
GEM Owner ’s Manual - Page 61 Operation and Maintenance NOTE: The vehicle’s tire information can be found on the VIN/Certification label (Figure 1).
GEM Owner ’s Manual - Page 62 Operation and Maintenance Tire Changing and Jacking Points Figure 24 - Jacking and Tie Down Points In the event of a flat tire, GEM recommends using the GEM dealer network or GEM Customer Service to change it, because they have the proper equipment.
GEM Owner ’s Manual - Page 63 Operation and Maintenance • Set the parking brake and block both the front and rear of the tire diagonally opposite the jacking position. For example, if the right front tire is being changed, block the left rear wheel.
GEM Owner ’s Manual - Page 64 Operation and Maintenance Figure 26 - Fuse Access Panel Fuse Access Panel / Fuse Block The fuse block (Figure 25) is located inside the fuse access panel (Figure 26), which is on the lower dash. The ignition key opens the fuse access panel.
GEM Owner ’s Manual - Page 65 Operation and Maintenance A sticker is attached to the inside of the fuse access panel showing the function and amp rating of each fuse as shown in Figure 27. The “Spare” and “Heater Coil” fuses are used for accessories.
GEM Owner ’s Manual - Page 66 Key Replacement T o obtain an extra or replacement key for your vehicle please call Global Electric Motorcars, LLC at 1-866-764-0616. Please have your key code and VIN number ready . CARE AND CLEANING Cleaning the Windshield or Sun Roof Normal dust and dirt can be removed using a liquid household glass cleaner .
GEM Owner ’s Manual - Page 67 Operation and Maintenance Do not spray the interior of your vehicle. W ater contact with the windshield, dash panel or instrument panel, could damage the electrical system. CAUTION! Cleaning the Seats T o clean the seats of your GEM vehicle, use warm water and rub with a clean, damp cloth to remove dirt.
GEM Owner ’s Manual - Page 68 Operation and Maintenance Protection From the Elements Covering your vehicle is optional, however , prolonged exposure to UV light may deteriorate the exterior and interior finish. Protecting the vehicle with a GEM custom vehicle cover or equivalent is recommended.
GEM Owner ’s Manual - Page 69 W arranties and Customer Ser vice CONTENTS W arranties ..................................................................................70 Customer Assistance ...................................................
GEM Owner ’s Manual - Page 70 W arranties and Customer Ser vice W ARRANTIES 12 Month-Factory Materials and Workmanship We warrant to the original consumer , purchaser , or lessee that your GEM will .
GEM Owner ’s Manual - Page 71 W arranties and Customer Ser vice NOTE: T o qualify for warranty protection, the selling dealer must file the warranty registration information on the Internet site “GEMConnect” within ten days after purchase. If this is not on file, we will not honor your warranty claim.
GEM Owner ’s Manual - Page 72 W arranties and Customer Ser vice This W arranty shall not apply to damage or repair costs caused by: 1) Failures to operate, maintain, and service, as specified in the GEM Owner ’s Manual. 2) Abuse, misuse, neglect, accident, collision, or operation other than the specified design, use and speed.
GEM Owner ’s Manual - Page 73 W arranties and Customer Ser vice There are no other expressed warranties on your GEM beyond those set forth herein, and no implied warranties of merchantability or fitness to the full extent allowed by law .
GEM Owner ’s Manual - Page 74 W arranties and Customer Ser vice GEM Business Hours 8am-5pm M-F CST 1-888-871-4367 Web Site: www .gemcar .com Some states do not allow the exclusion or limitation of i.
GEM Owner ’s Manual - Page 75 W arranties and Customer Ser vice CUSTOMER ASSIST ANCE Prepare For Appointment If you’re having warranty work done, be sure to have the right papers with you. Have your warranty folder . All work to be performed may not be covered by the warranty , discuss additional charges with the service provider .
GEM Owner ’s Manual - Page 76 W arranties and Customer Ser vice CHANGE OF ADDRESS/TRANSFER OF W ARRANTY Change of Address/2nd Owner Address Please copy the form on page 77 and mail to GEM at the address below , so our warranty records can be kept current.
GEM Owner ’s Manual - Page 77 |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__| V ehicle Identification Number (See V ehicle Identification and Specifications section) ________________________.
GEM Owner ’s Manual - Page 78 |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__| V ehicle Identification Number (See V ehicle Identification and Specifications section) New Owner Informatin ___.
GEM Owner ’s Manual - Page 79 CONTENTS Word Index ................................................................................. 80 W ord Index.
GEM Owner ’s Manual - Page 80 W ord Index About This ManualL, 2-3 Accelerator Pedal, 28 Accessory Plug, 42 Alcohol, 1 1, 39 Basketpak, 37 Basic Operation, 44 Basic Maintenance, 46-66 Battery , 12,-1.
GEM Owner ’s Manual - Page 81 W ord Index Key , 5, 66 LCD Display , 20-26 Left T urn Signal Indicator , 20-22 Maintenance, 44-68 Maintenance Schedule, 68 Main Disconnect Switch, 31 Motor , 6-9, 22-2.
GEM Owner ’s Manual - Page 82 Notes.
GEM Owner ’s Manual - Page 83 Notes.
1301 39th Street NW , Suite 2 ■ Fargo, ND 58102 Customer Service: 866.764.0616 www .gemcar .com.
An important point after buying a device GEM 2005 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GEM 2005 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GEM 2005 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GEM 2005 you will learn all the available features of the product, as well as information on its operation. The information that you get GEM 2005 will certainly help you make a decision on the purchase.
If you already are a holder of GEM 2005, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GEM 2005.
However, one of the most important roles played by the user manual is to help in solving problems with GEM 2005. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GEM 2005 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
