Instruction/ maintenance manual of the product SERIES B 480 GE
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g GE Capacitor & Power Quality Product s MATRIX FILTER SERIES B 480 Volts, 60HZ USER MANUAL.
g GE Capacitor & Power Quality Product s IMPORTA NT USER INFORMA TION NOTICE The GE Corpora tion Matri x Filter is designed for har monic mitig ation of six pulse inver ter dri ves suppl ying v ariable tor que lo ads in a w ide v ariety of appli cations.
g GE Capacitor & Power Quality Product s TABLE OF CONTENTS 1. Safety .......................................................................................................... 1 2. Introduction .....................................................
GEH-7252 1 May 2003 g GE Capacitor & Power Quality Product s 1. IMPORTANT SAFETY INFORM ATION WARNING ONLY A QUALIFIED ELECTRICI A N CAN CA RRY OUT THE ELEC TRICA L INSTALLA TION OF THIS FILTER WARNING High v oltage i s used in the operation of this filter.
GEH-7252 2 May 2003 g GE Capacitor & Power Quality Product s WARNING ONLY S PA RE PA RTS OBTA INED FR OM GE OR A N A UTH ORIZE D GE DIST RIBUTOR CA N BE USED.
GEH-7252 3 May 2003 g GE Capacitor & Power Quality Product s 2. INTRODUCTION This manual was specifically developed to assist in the installation, interconnection and operation of the GE Matrix Filt er. This manual is intended for use by per sonnel experienced in the operation and maintenance of electronic drives.
GEH-7252 4 May 2003 g GE Capacitor & Po w er Quality Produc t s 3. M O DE L NUM BE R CO DE S 37GM (5 or 8) X X X X X X X X X X X Total Harmonic Current Distort ion (THID) 5% or 8% T H ID Mechanica.
GEH-7252 5 May 2003 g GE Capacitor & Po w er Quality Produc t s 4. SPECIFICA TIONS Ratings Table 1 480 VAC, 60 Hz SERIES B Filter Ratings THI D Rat i ng 8% 5% Maximum Outpu t A mps RMS Efficiency (Typical) (%) Power Dissipation @ Rated Current (Typical) (Watts) Effic iency (Typical) (%) Power Dissipation @ Rated Current (Typical) (Watts) 6 97.
SPECIFICATIONS - continued GEH-7252 6 May 2003 g GE Capacitor & Power Quality Product s Ambient Tem peratur e (Operating) Enclose d Filters : -40 to +40 de grees C Open Pan el Filt ers: -40 to +50 de grees C Storage T em perature: -40 to +90 de grees C Altitude: 0 to 3300 Feet above sea level.
SPECIFICATIONS - continued GEH-7252 7 May 2003 g GE Capacitor & Power Quality Product s Table 2 480 Volt, 60 Hz Series B Mat rix Filte r Weights Open Pa ne l General Purpose NEMA 1, 2, 3R Industri.
SPECIFICATIONS - continued GEH-7252 8 May 2003 g GE Capacitor & Power Quality Product s Table 3 480 VA C Matrix Filters Capacitor Current at Full Load Filter Current Rating Am p s Rms Capacitor Cu.
SPECIFICATIONS - continued GEH-7252 9 May 2003 g GE Capacitor & Power Quality Product s Figure 3 8% Matrix Filter Harmonic Spectrum 100% Load 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 1 3 5 7 9 11 13 15 17 19 21 23 25 Harmon ic order Harmonic Cu rrent, % Typ ical Wors t Case Figure 4 5% Matrix Filter Harmonic Spectrum 100% Load 0.
SPECIFICATIONS - continued GEH-7252 10 May 2003 g GE Capacitor & Power Quality Product s Figure 5 5% and 8% Filter Power Factor v s Load Leading PF For Al l Load 0.
SPECIFICATIONS - continued GEH-7252 11 May 2003 g GE Capacitor & Power Quality Product s Figure 6 A ltitu de Derating Curve 1.05 1.00 0.95 0.90 0.85 0.
GEH-7252 12 May 2003 g GE Capacitor & Power Quality Product s 5. INSTALLATION INSTRUCTIONS Filter Installation Matrix Filters are supplied in the following mechanical configurations: Panel mounted assemblies Floor mounted g eneral purpose NEMA 1, 2, & 3R cabinets Industrial st yle NEM A 1 cabinets with hinged doors.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 13 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions And Outline Drawings For Panel Mounted Filters Follow Figure 7 6 – 21 A m.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 14 May 2003 g GE Capacitor & Power Quality Product s Figure 8 27 A mps, 480 VA C 60Hz Outline D rawing All dimensions are in inches.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 15 May 2003 g GE Capacitor & Power Quality Product s Figure 9 34 – 44 A mps, 480 V A C 60Hz Outline Dra wing All dimensions are in inches.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 16 May 2003 g GE Capacitor & Power Quality Product s Figure 10 52 - 66 A mps, 480 V A C 60Hz Outline D rawing All dimensions are in inches REACTOR A.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 17 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY M A Y BE MOUNTED IN EITHER PL A NE Figure 11 83 – 128 A mps, 480 VA.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 18 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 12 165 – 240 Amps, 480 VA C 60Hz Outline Drawing All dimensions are in inches REACTOR A SSEMBL Y NOTE: SEE TABLE FOR NUMBER OF CA PACITOR ASSEMBLIES AM P S NO.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 19 May 2003 g GE Capacitor & Power Quality Product s NOTE: CAPACITOR A SSEMBLY MAY BE MOUNTED IN EITHER PLANE Figure 13 320 – 482 Amps, 480 VA C 6.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 20 May 2003 g GE Capacitor & Power Quality Product s Figure 14 320 – 482 A mps, 480 VAC 60Hz Horizontal Mounting Outline Dra wing All dimensions are in inches 480 VAC Matrix Filt ers rated 320 amps through 786 amps ar e constructed from a react or assembly and a capacitor assembly.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 21 May 2003 g GE Capacitor & Power Quality Product s Figure 15 5% PANEL MOUNTED FILTER INPUT REACTOR MOUNTING DIMENSIONS TA BLE 5 FILTER RA TIN G AM P S A Inches B Inches C Inches D Inches E Inches F Inches WEIGHT LBS 6 6.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 22 May 2003 g GE Capacitor & Power Quality Product s Mounting Dimensions and outline drawings for floor mounted general purpose NEMA 1, 2 & 3R cabinets follow. Table 6 General Purpose Cabinets NEMA 1, 2, & 3R Fil ter Outpu t Rating Amps.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 23 May 2003 g GE Capacitor & Power Quality Product s Figure 16 CA B-17B Figure 17 CA B-20B.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 24 May 2003 g GE Capacitor & Power Quality Product s Figure 18 CA B-30B Figure 19 CA B-42B.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 25 May 2003 g GE Capacitor & Power Quality Product s Mounting dimensions and outline drawings for wall and floor mounted NEM A 1 cabinets follow. Table 7 NEMA 1 Industrial Style Enclosures Fil ter Outpu t Rating Amps.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 26 May 2003 g GE Capacitor & Power Quality Product s Figure 20 Cabinet-002 Figure 21 Cabinet-003.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 27 May 2003 g GE Capacitor & Power Quality Product s Figure 22 Cabinet 004 Figure 23 Cabinet 005.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 28 May 2003 g GE Capacitor & Power Quality Product s Figure 24 Cabinet-006 Note: For 5% filters r ated 320 A mps to 482 Amps a separately mounted input reactor is required. Refer to Fig ure 16 for mounting dimensions.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 29 May 2003 g GE Capacitor & Power Quality Product s Power Wiring Connection WA RNIN G Input and output power wiring to the filter should be performed by authorized personnel in accorda nce with the NEC and all local el ectrica l codes and regulations.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 30 May 2003 g GE Capacitor & Power Quality Product s Table 8 Input and Output Termi nal Specifications Filter Rating(Amps) Input Terminal s Output Terminals Wi r e Ra n g e (AWG) Ter mi na l Torq ue (in-lbs) Wi re R an g e (AWG) Ter mi na l Torq ue (in-lbs) 6 2 2- 1 4 4 .
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 31 May 2003 g GE Capacitor & Power Quality Product s Figure 25 Panel Mounted Filter s 6 – 44 A mps, 480 VAC 60Hz Interconnection Diagram.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 32 May 2003 g GE Capacitor & Power Quality Product s Figure 26 Panel Mounted Filter s 52 – 482 A mps 480 VAC 60Hz Interconnection Diagram.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 33 May 2003 g GE Capacitor & Power Quality Product s Table 9 Capacitor Assembly Terminal Specificatio ns Filter Rating ( A mps) Capacitor Terminals .
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 34 May 2003 g GE Capacitor & Power Quality Product s Figure 28 Filters Mounted in Industrial Sty le Cabinets 6 – 482 Amps, 480 VA C 60Hz Interconn.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 35 May 2003 g GE Capacitor & Power Quality Product s Figure 29 6 – 14 A mps, 480 VAC 60Hz Gene ral Purpose Cabinet Terminal Locations FRON T VIEW .
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 36 May 2003 g GE Capacitor & Power Quality Product s Figure 30 21 – 52 A mps, 480 VAC 60Hz Genera l Purpose Cabinet Terminal Locations TOP VI EW S.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 37 May 2003 g GE Capacitor & Power Quality Product s Figure 31 66 – 240 A mps, 480 VAC 60Hz General Purpos e Cabinet Terminal Locations TOP V IE W.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 38 May 2003 g GE Capacitor & Power Quality Product s Figure 32 320 – 786 A mps, 480 VA C 60Hz General Purpose Cabinet Terminal Locations FRON T VI.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 39 May 2003 g GE Capacitor & Power Quality Product s Figure 33 6 – 21 A mps, 480 V A C 60Hz I ndustrial Enclosures Terminal Locations FRON T VIEW .
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 40 May 2003 g GE Capacitor & Power Quality Product s Figure 34 27 – 44 A mps, 480 VAC 60Hz Industrial Enclosu res Terminal Locations FRON T VIEW S.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 41 May 2003 g GE Capacitor & Power Quality Product s Figure 35 52 – 128 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW S.
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 42 May 2003 g GE Capacitor & Power Quality Product s Figure 36 165 – 240 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW .
INSTALLATION INSTRUCTIONS - conti nued GEH-7252 43 May 2003 g GE Capacitor & Power Quality Product s Figure 37 320 – 482 A mps, 480 VAC 60Hz Industrial Enclosures Terminal Locations FRON T VIEW .
GEH-7252 44 May 2003 GE Capacitor & Power Quality Product s g 6. FILTER DESCRIPTION The GE Matrix Filt er is a low pass f ilter containing proprietary technology, which makes it particularly usef ul for harm onic mitigation of adjustable speed drives.
FILTER DESCRIPTION - continued GEH-7252 45 May 2003 g GE Capacitor & Power Quality Product s Figure 38 480 VAC 60Hz Block Diagram.
GEH-7252 46 May 2003 GE Capacitor & Power Quality Product s g 7. STA RT-UP Safety Precautions Before startup, observe the following warning s and instructions: WARNING Internal components of the filter are at line potent ial when the f ilter is connected t o the utility.
GEH-7252 47 May 2003 GE Capacitor & Power Quality Product s g 3. Check that moisture has not condensed on the filter components. If moist ure is present, do not proceed with st artup until the moisture has been removed. 4. Disconnect the filt er output from the drive.
GEH-7252 48 May 2003 GE Capacitor & Power Quality Product s g TROUBLESHOOTING WARNING When properly i nstalled, thi s equipment has been designed to prov ide maximum safety for operating personnel. However, hazardous voltages exist w ithin t he confines of t he enclosure.
TROUBLESHOOTING - continued GEH-7252 49 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 8% on one or more phases at full load. Possible cause: On f ilters rated 52 amps and above, the capacitor assembly has not been connected.
TROUBLESHOOTING - continued GEH-7252 50 May 2003 GE Capacitor & Power Quality Product s g PROBLEM: Harmonic current distortion exceeds 5% on one or more phases at full load. Possible cause: Solution Source impedance is less than 1.5%. Add a minimum 1.
An important point after buying a device GE SERIES B 480 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought GE SERIES B 480 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data GE SERIES B 480 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, GE SERIES B 480 you will learn all the available features of the product, as well as information on its operation. The information that you get GE SERIES B 480 will certainly help you make a decision on the purchase.
If you already are a holder of GE SERIES B 480, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime GE SERIES B 480.
However, one of the most important roles played by the user manual is to help in solving problems with GE SERIES B 480. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device GE SERIES B 480 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
