Instruction/ maintenance manual of the product 906-1090-05 Garmin
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Suzuki 9.9 2005 and Newer Suzuki 15 HP 2005 and Newer 1 906-1090-05 Throttle Actuator Installation Instructions TR-1 Gold.
Tools Needed : Vise Grips or Similar Pliers Ratchet 12mm socket 10mm socket Extension 6mm internal Hex Bit (Allen) Torque Wrench Hacksaw #1 Phillips screw driver #3 Phillips screw driver Locktite or Similar thread locker Warning! Please Read.
Suzuki Throttle Parts Item # Part Number Description Qty. 1 120-1090-05 Throttle Actuator Assembly. Suzuki 1 3.
4 Step One: Disconnect motor from battery and or disconnect safety lanyard, to prevent motor from starting during throttle actuator installation Step Two: Remove Cover (cowling) from motor. Step Three: Remove the right side cover as described in the Service Manual.
5 Step Four: Pop the ring off the ball on the drive arm of the throttle actuator that’s located just below the carburetor, as seen in Figure 4. Figure 6 Step Five: Remove the Hex Cap Screw from the actuator as seen in Figures 5 & 6. Remove the Drive arm.
Figure 9 6 Figure 7 Modied Part Figure 8 Step Six: Modify drive arm Use a hack saw or similar to remove the left "ear" of the throttle drive arm.
Step Nine: Remove the head bolt, as indicated in Figure 11 & 11-A. 7 Figure 10 Figure 11-A Figure 11 Step Eight: Push the ring back over the ball on the drive arm, per Figure 10.
Figure 13 Step Ten: Use the removed cylinder head bolt to mount the throttle actuator bracket as shown. Note: Bend the loom holder out of the way temporarily to gain access to the bolt, and then bend it back into place to hold the wire loom & hose in place away from the throttle actuator as shown in Figure 13.
9 Figure 16 Step Twelve: Put the Nautamatic Throttle Advance bell crank (at the end of the string on the TR-1 throttle actuator) on to the throttle shaft and reinstall the lock washer and nut as in Figure 16. Step Thirteen: Push the actuator shaft (threaded rod) to the fully extended position.
Figure 18 Figure 19 Step Fourteen: Connect to Electrohydraulic unit at number 2. Be sure to seat this connection rmly. (Other connections per autopilot installation manual.) Step Fifteen: Turn the system on by pressing and releasing the Deckmount button (On/Off switch).
Step Sixteen: Now test the Idle/Resume function by pressing and releasing the Idle/Res on the handheld. See gure 20. Be sure the Carburetor returns to the full Idle Position. Press the Idle/Res button again, the throttle should advance until the actuator is fully retracted.
Step Nineteen: Re-install the lower covers of the motor. Secure Throttle cable in a position where it will not get damaged, cause problems with other parts, or get pinched between the motor frame and the covers. Reconrm that the throttle returns freely to full Idle.
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If you have not bought Garmin 906-1090-05 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Garmin 906-1090-05 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Garmin 906-1090-05 you will learn all the available features of the product, as well as information on its operation. The information that you get Garmin 906-1090-05 will certainly help you make a decision on the purchase.
If you already are a holder of Garmin 906-1090-05, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Garmin 906-1090-05.
However, one of the most important roles played by the user manual is to help in solving problems with Garmin 906-1090-05. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Garmin 906-1090-05 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
