Instruction/ maintenance manual of the product F450 Gale
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08/22/08 PN 96441 v.3.0 Banks Monster ® Exhaust System 2003-2007 Ford Power Stroke 6.0L Turbo-Diesel F450/F550 Trucks, Cab & Chassis THIS MANUAL IS FOR USE WITH SYSTEMS 47273-47292 Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969- 9600 • Fax (626) 33 4 - 17 43 Product Information & Sales: (800) 438-7693 bankspower.
De ar Cu sto me r, If you have any questions concerning the installation of your Banks Power System, pl ea se cal l o ur Te ch ni cal Se rv ic e Hotline at (888) 839-2700 between 7:00 am and 5:00 pm (PT). If you have any questions relating to shipping or billing, please contact our Customer Service Department at (888) 839-5600.
1. Disconnect the negative (ground) cable from the battery (if there is more than one battery, disconnect both negative cables). Secure the cable so it cannot accidentally come in contact with the post. 2. Raise the vehicle and support it securely with properly weight-rated safety stands, ramps or a commercial hoist.
8 2 9 9 3a-3d 1a-1b Figure 1 G e n e r a l A s s e m b l y D i a g r a m T. O. P S yst em ( Build Date 9/03 & Earlier) It em # D esc ri pt io n 1a T.O.P w/Resonator 2 Front Intermediate Pipe 8 Exhaust Clamp, 4” 9 Exhaust Clamp, 3.5” T. O. P S yst em (Build Date 10/03 & Later) Item# Description 1b T.
4 8 10 5 8 6a 11 6 7 96441 v.3.0 5.
not to trim an excessive amount of tubing. Be su re to we ar pr op er s af et y equipment. IM PO RT ANT : D ie se l c at aly st s m ay be co me pl ug ge d wi th so ot wh ic h ca n r es tr ic t e xha us t fl ow , i mpe di ng pe rf or man ce . I ns pe ct the co nv er ter by sh in in g a pow er fu l f la sh lig ht in to th e in le t.
10. Install a 4” exhaust clamp onto the Banks Monster Muffler inlet. Connect the muffler inlet onto the rear of the extension pipe. Install the 4” muffler clamp onto the Monster muffler outlet such that the hanger pins are towards the front of the vehicle.
the provided measurements (see Fig ur e 5 ) to position the logos for a clean factory look. 16. Re-connect negative battery cable(s). Start the engine and listen for exhaust leaks. Tighten the exhaust clamps as necessary. Whenever possible, tack-welding slip connections to prevent disengagement is recommended.
Figure 5 96441 v.3.0 9.
P a r ts L i s t —F o r d P o w e r S t r o k e M o n s t er E x h a u s t T.O.P System T.O.P System (Build Date (Build Date 9/03 & Earlier) 10/03 & Later) Item# P/N Description 48761 48781 1a 53525 T.
Ext. Cab Ext. Cab Reg. Cab Reg. Cab Crew Cab Crew Cab Crew Cab Crew Cab 162” WB 162” WB 165” WB 165” WB 176” WB 176” WB 200” WB 200” WB Storage Storage Storage Storage Boxes Boxes Boxe.
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969- 9600 • Fax (626) 33 4 - 17 43 Product Information & Sales: (800) 438-7693 bankspower.
An important point after buying a device Gale F450 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Gale F450 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Gale F450 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Gale F450 you will learn all the available features of the product, as well as information on its operation. The information that you get Gale F450 will certainly help you make a decision on the purchase.
If you already are a holder of Gale F450, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Gale F450.
However, one of the most important roles played by the user manual is to help in solving problems with Gale F450. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Gale F450 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
