Instruction/ maintenance manual of the product E-550 Ford
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2002 MARCH 2002 Important Notice.
REFERENCE INFORMA TION FORD TRUCK BODY BUILDER ADVISOR Y SER VICE The Ford T ruck Body Builder Advisory Service assistance may be consulted regarding information contained in this manual. For assistance: Call (877) 840-4338 Fax (313) 594-2633 E-Mail bbasqa@ford.
INDEX/FEA TURES Index 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Metric/U.S. Unit Equivalents 2 . . . . . . . . . . . . . . . . . . . . Model Lineup 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METRIC/U.S. CUST OMAR Y UNIT EQUIV ALENTS BB0689 TYPICAL LONGITUDINAL PLANE GROUND HORIZONT AL PLANE (mm) PLANE VER TICAL TRANSVERSE PLANE MM THREE–DIMENSIONAL REFERENCE SYSTEM X Y Z Z “0 ” clic.
NOTE [ ] DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUT A W A Y MODEL LINEUP click here TO RETURN T O INDEX Page 3 E-550 SUPER DUTY CUT A W A Y BASE CURB WEIGHT * MODEL SERIES WHEELBASE GVWR ST ANDAR.
THIS INFORMA TION IS PROVIDED TO ASSIST IN THE INST ALLA TION OF SEA TS OTHER THAN FORD INST ALLED SEA TS AND T O HELP PRESERVE THE INTENDED PERFORMANCE OF THE SAFETY AND ERGONOMIC FEA TURES OF THE 2002 E-SERIES. THE MID-TRACK H-POINT LOCA TION MUST BE MAINT AINED IN ORDER TO COMPL Y WITH FMVSS 208 AIRBAG REQUIREMENTS.
E-550 SUPER DUTY CUT A W A Y OCCUP ANT PROTECTION SYSTEMS SEA T RESTRAINT SYSTEM click here TO RETURN T O INDEX Page 5 E-550 SUPER DUTY CUT A W A Y INFORMA TION The following recommendations are inten.
FRONT SEA TS RESTRAINT INST ALLA TION RH P ASSENGER SEA T RESTRAINT SYSTEM INST ALLA TION LH DRIVER SEA T RESTRAINT SYSTEM INST ALLA TION NOTE - [ ] DIMENSIONS ARE FT -LB OR INCHES. E-550 SUPER DUTY CUT A W A Y OCCUP ANT PROTECTION SYSTEMS SEA T RESTRAINT SYSTEM click here TO RETURN T O INDEX Page 6 E-550 SUPER DUTY CUT A W A Y 6.
LH DRIVER SEA T INST ALLA TION RH P ASSENGER SEA T INST ALLA TION LH DRIVER SEA T DELETE OPTION POWER LH SHOWN SEA T ASY . N802351–S424 STUD 2 REQ’D. M200751 TRACK ASY . FRT . ST . 56912–S58 SCREW 4.2 x 19 T APPING N800937–S424 NUT & WASHER A SY .
E-550 SUPER DUTY CUT A W A Y OCCUP ANT PROTECTION SYSTEMS AIRBAG SUPPLEMENT AL RESTRAINT SYSTEM BB0538 AIR BAG SAMPLE XXXXXXXXXXX click here TO RETURN T O INDEX Page 8 E-550 SUPER DUTY CUT A W A Y INFORMA TION Ford urges careful consideration of the recommendations that follow .
BB0466 DO NOT INST ALL ADDITIONAL COMPONENTS IN THE SHADED AREAS, OR AL TER OR MODIFY THESE AREAS. ELECTRONIC CRASH SENSOR MODULE AIRBAG INSTRUMENT P ANEL HARNESS STEERING WHEEL AIRBAG READINESS INDIC.
NOTES [ ] DIMENSIONS ARE INCHES. NOTES A, B, F, R DIMENSIONS, SEE P AGE 1 1. NOTES 25 MM CLEARANCE IS REQUIRED BETWEEN ALL FUEL T ANK COMPONENTS AND NOTES SECOND UNIT BODY . CONT ACT BODY BUILDERS ADVISORY SER VICE FOR NOTES NOT ES INFORMA TION.
DEP AR TURE ANGLE A T GVWR APPROACH ANGLE A T GVWR GROUND LINE 899 [35.4] 1 198 [47.2] MINIMUM GROUND CLEARANCE LINE A T GVWR (LOADED) – COMPONENTS THA T COULD DISABLE A VEHICLE SHOULD BE 30.0 [1.18] ABOVE THE MINIMUM CLEARANCE LINE. BB0684 G J “B” TIRE DIAMETER “A” ST A TIC LOADED RADIUS 162 [6.
E-550 SUPER DUTY CUT A W A Y ALL WHEELBASES NOTES [ ] DIMENSIONS ARE INCHES. NOTES C, FW , TW, TH DIMENSIONS, SEE P AGE 1 1. TH TW 25.1 FW TW TH 1 1 C FRONT VIEW C L VEHICLE [1.
NOTES [ ] DIMENSIONS ARE INCHES. NOTES C, CH, FW DIMENSIONS, SEE P AGE 1 1. E-550 SUPER DUTY CUT A W A Y 159.5 WHEELBASE FRAME DA T A BODY PUCKS BB0679 952 [37.4] 847 [33.3] 613 [24.1] 813 [32.0] 381 [15.0] 1230 [48.4] 1460 [57.5] 47.0 FREE ST A TE 35.
NOTE [ ] DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUT A W A Y 177.5 - 191.5 WHEELBASE FRAME DA T A 952 [37.4] 847 [33.3] 613 [24.1] 527 [20.7] 743 [29.3] 1231 [48.4] 1460 [57.4] 381 [15.0] BB0681 952 [37.4] 847 [33.3] 462 [18.2] 677 [26.6] 1099 [43.
NOTE [ ] DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUT A W A Y 209.5 - 233.5 WHEELBASE FRAME DA T A 952 [37.4] 847 [33.3] 462 [18.2] 677 [26.6] 822 [32.3] 1353 [53.2] 1460 [57.4] 381 [15.0] 734 [28.9] BB0683 305 [12.0] BB0682 NOTE: SP ACER OPTIONS NOT A V AILABLE ON E–550.
E-550 SUPER DUTY CUT A W A Y 55 GALLON AFT -OF-AXLE FUEL T ANK NOTE [ ] DIMENSIONS ARE INCHES. BB0693 822.9 [14.3] [13.0] 40.6 988.0 REAR AXLE C L A A A FUEL FILL C L 374.6 [14.7] 939.8 [37.0] [32.4] [1.6] 363.2 330.2 [38.9] 25mm CLEARANCE IS REQUIRED BETWEEN ALL FUEL T ANK COMPONENTS AND SECOND UNIT BODY .
NOTE [ ] DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUT A W A Y FUEL FILLER SYSTEMS click here TO RETURN T O INDEX Page 17 E-550 SUPER DUTY CUT A W A Y 1 2 3 4 5 6 FRONT OF VEHICLE TORQUE SEQUENCE C L OF FILLER NECK OUTBOARD SURFACE OF FRAME RAIL FRONT OF VEHICLE FUEL T ANK TO L OF REAR AXLE FOR ALL W .
E-550 SUPER DUTY CUT A W A Y DIMENSIONAL DA T A E B B E W3 W5 W1 17 C L OUTSIDE FRONT F ASTENER C L OUTSIDE FRONT F ASTENER SEA T BASE POINT A SEA T BASE POINT A P ASSENGER – SEA T DRIVER – SEA T IMPORT ANT : THE DIMENSIONS IN THIS FIGURE REQUIRE THE VEHICLE T O BE A T DESIGN POSITION.
NOTE DIMENSIONS ARE INCHES. E-550 SUPER DUTY CUT A W A Y BODY “ SECTION A ” 51.18 55.12 59.05 63.0 66.93 70.37 74.80 78.74 82.68 39.37 35.43 31.50 0.22 1.97 1.97 1.97 1.97 1.97 1.91 0.53 0.59 0.21 2.30 0.90 1.14 1.26 0.81 2.38 0.87 0.22 1.14 0.
CIRCUIT CHART ELECTRICAL WIRING CUST OMER ACCESS CIRCUITS BB0481 UNWRAP T APE FROM HARNESS IN THIS AREA AND REMOVE JUMPER CONNECTION T O EXPOSE FRONT OF VEHICLE T O INST ALL THE “CHMSL CONNECTOR” .
An important point after buying a device Ford E-550 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ford E-550 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ford E-550 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ford E-550 you will learn all the available features of the product, as well as information on its operation. The information that you get Ford E-550 will certainly help you make a decision on the purchase.
If you already are a holder of Ford E-550, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ford E-550.
However, one of the most important roles played by the user manual is to help in solving problems with Ford E-550. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ford E-550 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
