Instruction/ maintenance manual of the product 6C34-19A268-BA Ford
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DO N OT D ES TR OY : TH IS M AN UA L IS R EQ UI RE D BY LA W. K EE P UN TI L TH E VE HI CL E IS C OM PL ET ED B Y TH E FI NA L ST AG E MA NU FA CT UR ER .
U .S. & CANADIAN MO TOR VEHICLE SAFETY ST ANDARDS V ehicle T ype Standard Equipment Number Title of Standard T ruck MPV (1) 101 Control Location, Identification and Illumination X X 102 T ransmis.
1 F-SERIES (March, 2005) Inf or mation in this manual is furnished pursuant to United States and Canadian saf ety regulations or , in some cases where the information is not required by regulation, is furnished for the con venience of intermediate or final stage vehicle manuf acturers.
F-SERIES (March, 2005) 2 T ABLE OF CONTENTS U .S. & CANADIAN MO T OR VEHICLE SAFETY ST AND ARDS ....................................................... Inside Cover INTRODUCTION .....................................................................
3 F-SERIES (March, 2005) DEFINITIONS DEFINITIONS The f ollowing definitions are from Title 49, Code of Fe deral Regulations (49CFR), Parts 567.3, 568.3 and 571.3 where noted. Canadian definitions are from Canadian Motor V ehicle Saf ety Regulations (CMVSR), Section 2(1), and are in italics .
F-SERIES (March, 2005) 4 DEFINITIONS Incomplete V ehicle (Canada) – a v ehicle (a) other than a vehicle impor ted temporarily f or special pur poses, that is capable of being dr iv en and that consi.
5 F-SERIES (March, 2005) GENERAL INFORMA TION ST A TEMENTS OF CONFORMITY The State ments of Conf or mi ty sect ion, which begin on page 10 of this man ual, lists the F edera l Moto r V ehi cle Saf ety.
F-SERIES (March, 2005) 6 VEHICLE DESCRIPTION VEHICLE DESCRIPTION INCOMPLETE VEHICLE MANU AL CO VER The cov er of this manual identifi es the incomplete vehicle configuration f or which compliance representations are contained in this manual.
7 F-SERIES (March, 2005) COMPLETED VEHICLE TYPES COMPLETED VEHICLE TYPES IMPORT ANT : Ford Motor Compan y makes no representation that the completed vehicle types listed abo ve are the only vehicle types appropriate f or the incomplete vehicles listed.
F-SERIES (March, 2005) 8 ST A TEMENTS OF CONFORMITY ST A TEMENTS OF CONFORMITY The f ollowing Statements of Conf or mity apply to vehicles that are produced f or sale or impor tation into the United States or Canada.
9 F-SERIES (March, 2005) ST A TEMENTS OF CONFORMITY 10 5 I NFOR MA T ION Incomplete vehicle weight and dimensional inf or mation required fo r center of grav ity calculations are avai lable in the Ford Source Book. See your local Ford Dealer and ref er to appropriate model year and specific vehicle f or required inf or mation.
F-SERIES (March, 2005) 10 ST A TEMENTS OF CONFORMITY W c GVWR W t W rl W rb W b W rc W l P CG OF SUB CG OF COMPLETED VEHICLE CG OF CHASSI S CG hl CG h CG hp CG vc WB CG v CG vb CG hc CG vp SUB FMVSS 105 DEFINITIONS AND CALCULA TION ILLUSTRA TION FOR INCOMPLETE SUPER DUTY F-SERIES P = P assenger load (See Passenger Load T able D page 9).
11 F-SERIES (March, 2005) T ABLE F MAXIMUM UNLO ADED VEHICLE WEIGHTS WITH SECOND UNIT BOD Y (This Weight Inf ormation Does Not Apply T o V ehicles Over 4536 kg [10,000 lb] GVWR) MAX. UNLO ADED VEHICLE WEIGHT kilogram [pound] Engine Size – liter [cubic inch] F-250 Regular Cab (4X2) Wide 447 3120 3120 3334 3480 mm [137 in] WB (56" CA) [17.
F-SERIES (March, 2005) 12 ST A TEMENTS OF CONFORMITY Wide Frame Pickup Bo x Deletes F-250/350 956mm [37.7 in] Narro w Frame Chassis Cabs F-350 866mm [34.1 in] and F-450/550 868mm [34.2 in] Model and Configuration Body Style Wheelbase mm [in] Minimum SUB Weight kg [lb] Regular Cab 3480 [1 37] Super Cab 4013 [1 58] F-250/350 SRW Crew Cab 4379 [172.
13 F-SERIES (March, 2005) 10 6 The statement below is applicable to the Chassis Ca b: This v ehicle, when completed, will conform to Standard 106, Brak e Hose s, if the brak e hose assemb lies suppli ed by Ford Motor Company are not remov ed, relocated, altered, or modified and if no brake hose assemb lies are added.
F-SERIES (March, 2005) 14 10 8 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b: This v ehicle, when completed, will conform to Standard 108, Lamps, Reflective De vices, and Associat.
15 F-SERIES (March, 2005) 11 0 U .S . Re quir eme nts: The statement below is applicable to all incomplete vehicles with a GVWR of 4536 kg [10,000 lbs] or less with a completion date starting 09/01/2005: This incomplete vehicle does not comply to FMVSS 1 10.
F-SERIES (March, 2005) 16 ST A TEMENTS OF CONFORMITY 12 4 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b: This v ehicle, when completed, will conform to Standard 124, Accelerator C.
17 F-SERIES (March, 2005) 20 2 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b if th e GV WR i s 4 536 kg [10, 000 lb] or les s: This vehicle when completed, will conform to Standar.
F-SERIES (March, 2005) 18 ST A TEMENTS OF CONFORMITY 20 8 C anad ian Req uire men ts: The preceding statements and suppor ting figures for FM VSS 2 08, on page s 17 -18, are ap pro priat e co mpli anc e representations f or CMVSS 208, Seat Belt Installation, if this incomplete v ehicle was man ufactured f or sale or use in Canada.
19 F-SERIES (March, 2005) 20 9 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Ca b wi th fro nt seat (s) : This v ehicle, when completed, will conform to Standard 209, Seat Belt Assemblies , if: • No alterations or replacements are made to the seat belt assemblies and attaching hardw are.
F-SERIES (March, 2005) 20 – The body installed by the subsequent stage manuf acturer is mounted securely and so designed that, when the completed v ehicle is impacted in any manner specified by appl.
21 F-SERIES (March, 2005) 30 1 T he st atem ents belo w ar e app lic abl e to th e Cha ssi s Cab if the vehicle GVWR is 4536 kg [10,000 lb] or le ss: This v ehicle, when completed, will conform to Sta.
F-SERIES (March, 2005) 22 ST A TEMENTS OF CONFORMITY HOLE IN MANUF ACTURERS BOD Y HOLES 3/16 INCH BLIND RIVET * (12 REQ’D) 87 [3.42] 78 [3.07] 48 [1.89] 48 [1.89] 78 [3.07] 48 [1.89] 48 [1.89] 105.7 [4.16] 67.5 [2.66] 48 [1.89] 81 [3.19] 616 [2.42] 75 POINT Z SECTION U U U VIEW P B FRONT OF VEHICLE 48 [1.
23 F-SERIES (March, 2005) ST A TEMENTS OF CONFORMITY HOLES (12 PLACES) OF BRACKET 3/16 INCH BLIND RIVET * (12 REQ’ D) 87.0 [3.42] 78.0 [3.07] 48.0 [1.89] 48.0 [1.89] 78.0 [3.07] 48.0 48.0 [1.89] 105.7 [4.16] 67.5 [2.66] 48.0 [1.89] 81.0 [3.19] 616.0 [2.
F-SERIES (March, 2005) 24 30 1 ( Cont inu ed) 30 1 C anad ian Req uire men ts: The Canadian loading requirements are pro vided in Section 3.3 of T est Method 301 Fuel System Integrity , re vised: February 8, 2001, and should be substituted where ver ref erences to FMVSS 301 Section 7.
25 F-SERIES (March, 2005) CANADIAN VEHICLES CANADIAN VEHICLES (V ehicles to be completed for sale or use in Canada) VEHICLE IDENTIFICA TION Ref er to the V ehicl e Description section of this manual on page 6, f or additional inf or mation.
26 F-SERIES (March, 2005) EMISSION CER TIFICA TION INFORMA TION EMISSION CERTIFICA TION INFORMA TION CA UTION: U .S.: 20 06 M ODE L YE AR VEH ICL ES A RE E MIS SIO N CE R TIF IED FOR REGISTRA TION IN SPECIFIC AREAS OF THE UNITED ST A TES .
27 F-SERIES (March, 2005) EMISSION CERTIFICA TION INFORMA TION T AMPERING WITH NOISE CONTROLS F ederal la w prohibits the remo val or rendering inoperative by any person, other than for pur poses of m.
28 F-SERIES (March, 2005) EMISSION CERTIFICA TION INFORMA TION CALIFORNIA MO TOR VEHICLE EMISSION CONTR OL LABEL T o meet California emission cer tification regulations, the Emission Control Informati.
REFERENCE INFORMA TION FORD TR UCK BOD Y BUILDERS LA Y OUT BOOK Throughout this manual y ou will find references to inf or mation f ound in the F ord T ruc k Body Builders La yout Book .
FORD MO TOR COMP ANY THE AMERICAN RO AD DEARBORN, MI 48121 FORD MO TOR COMP ANY OF CANAD A LIMITED THE CANADIAN RO AD OAKVILLE, ONT ARIO L6J 5E4.
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