Instruction/ maintenance manual of the product ACJ9500 Allstar Products Group
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1 INST ALLA TION AND OWN ER’S MANUAL As of date of manufacture, meets all AN SI/UL 325 Safety Requ irements for Vehicular Garage Door Operators CHALLENGER AC9000 SERIES Residential V ehicular Garage.
2 Product Fea tures ................................................... 3 Component Identificat ion/Tools Required ........... 4 Section A : A ssembl y Instructions ....................... 5 Sectio n B : Im por tant I nstallat ion In struc tions .... 6 Sectio n C : Ins talling the Oper ator .
3 110044 PRODUCT FE A TURES The purpose of this booklet is to provide as sembly , installation and o peration infor mation concerning the Challeng er AC9000 Seri es (Models AC 9300, AC9500, an d ACJ9500) R esidential Ga rage Door Openers and rel ated Accessory Products .
4 OPEN ER HARDW ARE BAG STEPL ADDER TAPE M EASUR E W OOD BLOCK HAMMER HACKSAW 1/2” OPEN END W RENCH SOCKET W RENCH 3/8” SOC KET 7/16” SOCKET LEVEL DRILL DRILL & BITS SCREW DRIVER SMALL SCR E.
5 NOTE: T he Rail/Chain Assembl y is packaged separately f ro m the Po w er Head Unit. The trolley, front idler/ tensio n ad just ment a ssemb ly, chai n, drive gear and lim it ca ms are ass embled to the Rail/Chain Assembly at the factory. Follow the steps outlined belo w to complete assembl y prior to installation.
6 WA R N I N G T O REDUCE THE RISK OF SEVERE INJUR Y O R DEA TH: READ AND FOLLOW ALL INST ALLA TION INSTRU CTIONS ! W ARNING : AN UNBALANCED DOOR OR ONE THAT S TICKS OR B INDS M AY PREVENT THE SENSING SYST EM FROM WORKIN G PROP ERLY , CAU SING INJURY OR DEATH.
7 WARNING WARNING WARNING WARNING SPRINGS, PULLEY S, C ABLES AND MO UNTING HA RDW ARE US ED TO BALANCE YO UR GAR AGE DOOR ARE UN DER EXTREM E T ENSION AT ALL T IM ES AND C AN C AUSE SE VERE INJURY OR DE ATH IF DIST URBED. DO NOT A T T EM PT ADJUSTM ENT.
8 HIGH ARC RIS E HIGH ARC RIS E HORIZONT A L LI NE 4 INCHES 8 INCHES 4 TO 8 INCHE S 13 INCHES 8 TO 12 INCH ES 18 INCHES STEP 1A: M ountin g the Front Br acket — One Piece Doors Without Tr ack: Mark a vertical centerline on the header above th e door.
9 C: INST A LLING THE OPER A TOR STEP 4: Mo unt Power Head to Ceiling : Since there is such variety in ceiling structures, all the mounting possibilities for the Power Unit cannot be illustrated here. T he main concern is mounting t he Power Unit securely to the ceiling jo ists for operational st rength, rigidi ty and safety .
10 C: INST A LLING THE OPER A TOR Step 8: Connecting Door Arm to Trolley (THIS IS FOR S ECTIONA L DOORS ON LY - FOR ONE PIECE DOORS PROCEED TO S TEP 10) The door arm assembly consists of the door arm tube section and door arm rod whi ch are packaged se parately.
11 Step 12: Inst all a Rough Service l a mp b ul b (7 5 W at t ma xi mu m) f i rml y in the li ght soc ket . Ligh t bul bs in Door Ope ner s ar e subj ec t to vi bra tio n during no rmal oper ation which m ay shorten their life sp ans. Rough Service b ulbs, av ailable at m ost hardware stores, are recom mended.
12 D: CONTROL AND A U XILI A R Y EQUIPMENT INSTA LLA TION OF A STANDA RD WA LL PUSH BUT TON OR DELU XE WA LL STA TION C ON TR OL A standard wall push button is included in your hardware pack age, an optional Deluxe Wall Station ma y be purchased from your installing dealer.
13 D: CONTR OL AND AUXILIAR Y EQUIIPMEN T SAFE FI NI SH ™ PH O TO SY STE M I NS TAL LAT IO N Identify which si de of the g ar age door open ing (i f any) th e sun is “likely” to shine into.
14 D: CONTROL AND A U XILI A R Y EQUIPMENT WAR NING WARNING WARNING WARNING TO PREVENT THE RI SK OF PERSONA L INJURY, DAMA GE TO DOOR OR PROPERTY, ON LY OPERA TE DOOR CONTROLS WHEN DOOR IS IN CLEAR VIEW. KEEP REMOTE CONTROL A W AY FROM CHILDREN IN SECURE A RE A.
15 E: OPERA TI ON A ND ADJUSTMENT INSTRUCTI ONS IMPORT ANT SAFETY INSTRUCTIONS • NEVER let children operate or play with door controls. Keep the Remote Control aw ay from children. • A LW AYS keep a moving door in sight and keep people and obj ects away from the do or area until the door is completely closed.
16 E: OPERA TION AND ADJUSTMENT INSTRUCTIONS HOW THE DOOR MOVES WHEN TH E OPENER IS ACTIVATED Always keep moving doo r in sight and a w ay from people and object s until it is comp letely cl osed NO ONE SHOULD CROSS TH E PATH OF A MOVING DOO R. IF THE DOOR IS.
17 E: OPERA TION AND ADJUSTMENT INSTRUCTIONS Adjustment #1: Opening Travel Your opener is assembled at the factor y with the trolley in the forward position with the open limit stops snapped in place on th e chain, set for a standard d oor. If you door is non- standard, move BOTH open lim it stops, located just behin d the troll ey.
18 Adjustment #3: Setting Door Close Limit Confirm trolley close positio n 9” to 10” between the inside face of the door and the point where the door arm conn ects to the trolley (see illustration).
19 Adjustment #5: Alignment and Initial Test of Safe Finish Photosystem A. Keep a portable transm itter with you to cont rol the garage door opener. The red lig ht on th e receiver un it should now be on.
20 SAFE FINISH PHO TOSYSTEM WIR ING - SERIES A C9000 MAINTENANCE O F YOUR OPENER Once a Month: 1. Test for r eversal on a 1-1/2 inch h i gh ob ject or a 2 x 4 board laid flat on th e floor (see “Im portant Test: O pener Obstruct ion Sens ing Featu re”, page 18 ).
21 INST A LL A T ION CHECK LIST BEFORE PLACING D OOR OPERATOR IN REGULAR SERVICE , MAKE SURE T HAT: 1. TH E FRONT AND RE AR MOUNTS FOR THE OPENER ARE SO UND AND SECURE A ND THE RAIL IS POSITIONED CORRECTL Y ABOVE THE HIGH ARC OF THE DOOR, AND THAT THE OP ENER IS P OSITIONED OVER THE DOOR ACTIO N CENTERLINE.
22 TROUBLESHOO TING GU IDE USE EXTREME CAUTIO N AT ALL TIMES WHEN ATTEMPTING TO DIAGNOSE AND RECTIFY PROBLEMS WITH YOUR G A RAGE DOO R OPENER. BEFORE ATTEMPTING ANY SERVICE ON UNIT, DI SCONNECT OPENER FROM POWER SUPPLY.
23 P ART S BREA K DOWN & L ISTING # P art # Description 1 109874 Frame 2 260587 Motor,1/3H P,AOS F42C 55A 29 260584 Motor,1/2H P,AOS F42C5 6A29 3 109938 Motor Control Board 4 005320 Power Supply C.
24 c.p. A l lstar Corporation Downingtown, P A 19335 This garage d oor operator is built in the USA and complies w ith all requir ements of Underwriters Laboratories S tandard UL-325.
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If you already are a holder of Allstar Products Group ACJ9500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Allstar Products Group ACJ9500.
However, one of the most important roles played by the user manual is to help in solving problems with Allstar Products Group ACJ9500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Allstar Products Group ACJ9500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
