Instruction/ maintenance manual of the product Ultra Vac Exmark
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2 WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death.
3 EXMARK PA RTS PLUS PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1.
4 OPERA TOR'S MA NUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust ment and saf et y instr uct ions for your E xmark Ultra Va c. BEFORE OPERAT I NG YOUR ULTRA VAC, CA REFULLY REA D AND UNDERSTA ND THIS MA NUAL A ND THE OPERA TOR’ S M ANUA L FOR YOUR M OWER IN THEIR E NTIR ETY.
5 TA BLE OF CONTENTS Description Page 1. Safety 1.1 Safety Alert Sy mbol ............................................................................... 6 1.2 Train ing ..................................................................................
6 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the m achine to identif y import ant safet y messag es which must be followed to avoid accidents.
7 1.3.3 W hile mowing, always wear substantial f oot wear and long trousers. Do not oper ate equipment when baref oot or when wearing open sandals. 1.3.
8 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: LHPUV4448 Use with drive kit: 44” deck – 103- 1315 48” deck – 103- 1313 ( Lazer Z HP Ser ial Nos. below 203,376) 48” deck – 103- 1314 ( Lazer Z HP Ser ial Nos. 203, 376 & hig her) Note: Lazer Z HP model LHP4818KC Ser ial Nos.
9 3. A SSEM BLY INSTRUCTIONS – LAZER Z HP ( See Section 4 for Lazer Z and Lazer Z XP) 3.1 A SSEMBLY DIA GRA M Ref. No. Qty Description 1 Ref Engine Guard 44,48 only 2 1 Bagger Mount W eldment 3 8 5/16 – 18 X 1.00 Hex Head Scr ew 4 1 Hood Assem bly 5 2 Bag Assem bly 6 1 Upper Tube 7 1 Lower Tube As sembly 8 3 #10 – 24 X .
10 3.2 INSTA LL DRIVE KIT 1. I nstall drive kit ( PN 103- 1313, 103- 1314, 103-1315, or 103-1317 depending on deck size) per the instr uct ions included in t he kit.
11 FIGURE 1 BELT ROUTING 3. Reinst all the belt gu ide r em o ved in Step 1. 4. Remove Discharge chute by pulling the hair pin and chute pivot pin (f r om the Drive Kit installed in section 3.2) . 5. Remov e the Belt Cover on the r ig ht side of t he deck.
12 WA RNING POTENT IAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s dir ection. Also, contact with blade could occur. W HAT CAN HAPPEN ♦ Thrown objects or blade cont act can cause serious injury or k ill you or bystanders.
13 LA ZER Z ASSEMBLY DIA GRAM LA ZER Z XP ASSEMBLY DIA GRAM Items 21,22,26, 29, 30, 31 and 32 not shown. See figure 1 for installation of 31 and 32. See figure 5 for installat i on of 29 and 30. See figure 8 for installation of 21 and 22. • 52” Lazer Z units with serial numbers below 260,000 require the use of adapter kit 103-1369.
14 4.2 INSTA LL THE HOOD A SSEMBLY A ND B A GS Lazer Z units only (Lazer Z XP units skip t o st ep 6) 1. W hen installing t he Ult ra Vac onto a liquid cooled Lazer Z, t he r ear bumper plate must be removed.
15 5. Install the side plates (I t ems 14 and 15) loosely to the mount weldment and t he wheel channels of t he Lazer Z f rame. T he flanges on t he side plat es should face in towards the unit to provide the m aximum t ir e clear ance. Use the 3/8-16 x 1.
16 7. Re-install t he deck drive belt in the lower gr oove of the double sheave. Install t he plug (I t em 24) into the bore of the double sheave. 8. Remove the discharg e chute fr om t he deck. Discard t he m ounting hardware, but save the discharge chute f or use during side dischar ge operation.
17 FIGURE 4 14. Using the k nob that was removed with the original belt cover stud and t he knob included with the completing k it (Item 40) , m ount the two belt cover supports ( I t em 39) to the plastic belt cover (It em 10) . Posit ion the belt cover on the mower deck.
18 20. 72” units below serial number 260, 000 will req uir e t he deck to be m odif ied by adding the accessory mounting t ube. Exmark k it 103- 0583 cont ains t he parts and templat es required.
19 2. Locate the position of the mount ing holes. On machines with serial numbers less t han 320,000, clamping a weight plate to t he f ront of the f loor pan ( See Fig ure 7) does this. T he ears on the weight plate should be t owards the bottom (upside down fr om the actual mounted position) .
20 4.7 RUN IN – 52 ” UNITS ONLY 1. Follow t he oper ation instructions in Sect ion 5 to run the unit. Run the unit with the blades and blower engaged f or 2 minutes. Diseng age the blades, st op eng ine and wait for all moving parts t o st op. Remove spark plug wire(s) or r em ove k ey.
21 22 21 2. Ensure the blower, belt cover, bags, t ube and hood are in good condition, pr oper ly attached, and lat c hed. 5.2 MOWING 1. The Ultra Vac blower operates when deck drive is engag ed. Be sure that al l persons are clear of the mower deck before engaging t he cutting blades.
22 7. Re-install t he plast ic belt cover and t ig hten the knobs. 8. Remove the hair pins and clevis pins holding the hood assembly to the m ount weldment. 9. Lift the bag and hood assembly off t he mount. 10. For Lazer Z and Lazer Z XP units, the rem ovable weights must be removed from above the caster wheels.
23 WA RNING POTENT IAL HAZARD ♦ Loading a unit on a t r ailer or truck incr eases the possibility of backward tip-over. W HAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injur y or death. HOW TO AVO ID THE HAZARD ♦ Use extreme caution when operating a unit on a ramp.
24 6.1.2 Idler Bushing s : Service Interval : 25 Hours. Lubricate with 1-2 pumps of SAE No. 2 multi- purpose grease. 6.1.3 Bags: Servic e Interval: Daily . Inspect the bag s for wear, tear s, or damage. WA RNING POTENT IAL HAZARD ♦ Under normal use t he bag will deteriorate and wear.
25 7. PA RTS LISTS 7.1 DECA LS Ref. No. Qty. Part No. Description Req'd. 1 1-653557 Decal, Ultra Vac………………..1 2 103-0220 Decal, W arning Disc harge…… 1 3 1-653546 Decal, Exm ark 44,48,&52 ..…. 1 103-0438 Decal, Exm ark 60 & 72 .
26 7.2 BLOWER A SSEMBLY – LA ZER Z HP 44, 48, 52 & LA ZER Z 52.
27 7.2 BLOWER A SSEMBLY – LA ZER Z HP 44, 48, 52 & LA ZER Z 52 (cont.) Ref. No. Qty . Part No. Description Req'd. Ref. No. Qty . Part No. Description Req'd. 1 ∇ 1-652340-03 Blower m ount wldmt 44”, 48”.1 35 1-654560 Cover, bearing (1- 653485) with ∇ 1-652444-03 Blower m ount wldmt 52”…… 1 decal .
28 7.3 HOOD A ND BA G A SSEMBLY – LA ZER Z HP 44, 48, 52, & LA ZER Z 52.
29 7.3 HOOD A ND BA G A SSEMBLY – LA ZER Z HP 44, 48, 52, & LA ZER Z 52 (cont.) Ref. No. Qty. Part No. Description Req'd. Ref . No. Qty. Part No. Description Req'd. 1 1-653396 Hood ..................................... 1 31 114974-03 Clam p .
30 7.4 BLOWER A SSEMBLY – LA ZER Z 60 & 72 and LA ZER Z XP 60 & 72.
31 7.4 BLOWER A SSEMBLY – LA ZER Z 60 & 72 and LA ZER Z XP 60 & 72 (cont.) Ref. No. Qty . Part No. Description Req'd. Ref. No. Qty . Part No. Description Req'd. 1 103-0454-03 Blower m ount wldmt 60”&72”.1 29 3229-11 1/4-20x .
32 7.5 HOOD A ND BA G A SSEMBLY – LA ZER Z 60 & 72 and LA ZER Z XP 60 & 72.
33 7.5 HOOD A ND BA G A SSEMBLY – LA ZER Z 60 & 72 and LA ZER Z XP 60 & 72 (cont.) Ref. No. Qty. Part No. Description Req'd. Ref . No. Qty. Part No. Description Req'd. 1 ◆ 103-0437 Hood As sembly ..................... .1 30 114973-03 Hanger, bag .
34 7.6 COMPLETING KIT A SSEMBLY – LA ZER Z 52, 60, & 72; Lazer Z XP 60 & 72.
35 7.6 COMPLETING KIT A SSEMBLY - LAZER Z 52, 60, & 72; LAZER Z XP 60 & 72 (cont.) LAZER LAZER XP 52” 60” 72” 60” 72” Ref. No. Part N o.
36 7.7 DRIVE KIT A SSEMBLY – LA ZER Z HP 44,48 Quantity Included in Each Kit 44” 48” (w/4” tab) 48” (w/2” tab) 52” Ref. No. Part N o. Descri ption 103-1315 103-1313 103-1314 103-1317 1 1-653363 Pin, Chute Pivot 1 1 1 1 2 1-806003 Pin, Hair 1 1 1 1 3 1-402106 W ld, Chute 48" SD 1 4 1-805517 2.
37 8 . WA RRANTY Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg . Co. Inc. and it s aff iliate, Exmark W arrant y Company, pursuant to an agr eement between them, j ointly w arrant on t .
38 As a condition to this warrant y, cust om er shall have read t he oper at or's manual and shall have completed and ret ur ned to Exmark W arrant y Company, within the prescr ibed t ime, the Exmark wa rranty registrati on.
SERVICE RECORD Date Descripti on of Work Done Service Done By.
® M FG . CO. IN C. SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP VIKING HYDRO METRO ® METRO ® HP SELF STEERIN G SULKY ULTRA VAC ™ GRASS CATCHER MICRO-MULCH ™ ACCESS ORY ©2000, 2001 EXMARK MFG.
An important point after buying a device Exmark Ultra Vac (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark Ultra Vac yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark Ultra Vac - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark Ultra Vac you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark Ultra Vac will certainly help you make a decision on the purchase.
If you already are a holder of Exmark Ultra Vac, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark Ultra Vac.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark Ultra Vac. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark Ultra Vac along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
