Instruction/ maintenance manual of the product TT23KAC Exmark
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WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death.
- i - EXMARK PA RTS PLUS PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Exmark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1.
- ii - CONGRAT ULATIONS on the purchase of your Exmark Mow er . T his product has been caref ully designed and m anufactur ed t o give you a maximum amount of dependabilit y and years of tr ouble- free oper at ion.
- iii - TA BLE OF CONTENTS 1. SA FETY ............................................................................................. PA GE 1.1 Sa f ety Alert Sy mbol ......................................................................................
- 1 - 1.SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on t he m achine t o identif y impor t ant saf ety message s which must be f ollowed to avoid accidents.
- 2 - 1.3.4 Thoroug hly inspect t he ar ea where the equipment is t o be used and r em ove all stones, stick s, wires, bones, and other f oreign obj ect s which may damage the equipment or cause per sonal inj ury to the operator or bystander s.
- 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions gasoline is extremely f lamm able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g a soline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e.
- 4 - 1.4 OPERA TION Although hazard control and acci dent prevent ion are partiall y dependent upon t he design and configurat i on of t he equipment, these f act ors are al so dependent upon the awa.
- 5 - 1.4.5 Stop the blades when crossing surf aces other than g rass, if m ower must be tilted f or transport ation, and when transporting t he m ower to and from t he area to be mowed. 1.4.6 N ever oper at e t he m ower w it h def ective guards, shields, or covers.
- 6 - 1.5 MAINTENA NCE A ND S TORAGE 1.5.1 For engine m aint enance, follow the engine m anuf acture’s r ecom m endat ions precisely as stated in the eng ine manual. 1.5.2 Disconnect the batt ery from t he negative batter y post when the unit will be allowed to sit for m or e t han 30 days w ithout use.
- 7 - 1.6 RIDING ATTA CHMENTS Use only Exmark riding attachments. T he use of other than Exmark riding attachments may create a hazardous condition result ing in injury. 1.7 SA FETY SIGNS 1.7.1 Keep all safet y sig ns leg ible. Remove all grease, dir t , and debris f r om safet y signs and instr uct ional labels.
- 8 - PART NO. 1- 303508 LOCATIO N: On Top RH Surf ace of Mower Deck PART NO. 1- 303517 LOCATI ON: LH Side of Rear Surf ace of Engine Deck PART NO. 1- 513747 LO CATI ON: To p Rear of Batter y Cover PART NO. 1- 513746 LOCAT ION: Surfac e of Engine Deck Next to Muffler PART NO.
- 9 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: Serial Nos. 320,000 & Hig her: T T 23KCC; TT 23KAC; TT 20KCC 2.2 ENGINE 2.2.1 Engine Specif icat ions: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 g al.
- 10 - 2.9 MOW ER DECK 2.9.1 M odel Numbers: Serial Nos. 320,000 and higher : FMD604 and FM D524 NOTE: Tur f Tr acer unit s 320, 000 and hig her can only be used with FM 604 and FMD524 units. 2.9.2 Cutting W idth: 60 in. ( 152. 4 cm . ) 52 in. (132.1 cm .
- 11 - 3.2.1 Remove battery cover fr om m achine. Disconnect the batt ery cables (negative (black) cable f irst) and r em ove batt er y. DA NGER POTENT IAL HAZARD ♦ Charging t he bat tery may produce explosive gasses W HAT CAN HAPPEN ♦ Battery gasses can explode causing ser ious inj ur y.
- 12 - 3.4 DRIVE WHEELS 3.4.3 Check air pressur e in dr ive tires; recommended pr essur e is 12- 16 psi. Measure circumfer ence of each drive tire. Adj ust t ire pressure within 12-16 psi range t o t r y to m ak e tire circumf erences mat ch as closely as possible.
- 13 - 3.5.5 Mow er Deck Stationary Idler I nstallation: Locate the two holes along t he back center section of the deck ( See Fig ure 2) and install the stat ionary idler and related part s ( from bolt bag ) in the rig ht hand hole. Be sure the coned end of the disc spring washer is against the head of the bolt.
- 14 - 4. OPERA TION INSTRUCTIONS 4.1 Controls 4.1.1 Operator Pr esence Control (OPC) Levers: Locat ed on t he upper handle assembly directly above the handle grips. When these l evers are depressed, the OPC system senses that t he operat or i s i n t he normal operat or's position.
- 15 - 4.1.8 Ignit ion Switch: Located on the contr ol console lef t side. T he ignition switch is used to start and st op the engine. T he ignition switch has three posit ions, “ O ff ”, “On” and “ St ar t ”. Insert k ey into switch and rotate clock wise to the “ O n” position.
- 16 - On a cold engine, place t he t hrottle midway between the “Slow” and “Fast” positions and place the chok e in t he “On” position. On a warm engine, place the throt t le lever midway bet ween “Slow” and “Fast” posit ions and leave the choke in the “ O ff ” position.
- 17 - FIGURE 4 DRIVE LEVER, NEUTRA L LO CK LA TCH OPERAT I O N 4.3.4 Drive W heel Engag ement/T urning: W ith drive levers lock ed in neut ral, shif t speed control lever to desir ed f orward speed.
- 18 - 4.4 TRA NSPORTING WA RNING POTENT IAL HAZARD ♦ Loading the m ower onto a t r ailer without strong enough or pr oper ly supported r amps could be dangerous. W HAT CAN HAPPEN ♦ The ram ps could collapse causing the unit to f all, which could cause injury.
- 19 - 5.1.1 Check eng ine oil level. Serv ice Interv al: See Engine Ow ner's Manual a) Stop eng ine, wait for all m oving par t s t o st op and make sure unit is on a level surface. b) Check with eng ine cool. c) Clean area around dipstick . Remove dipstick and wipe oil off .
- 20 - d) Clean out any gr ass build- up f rom underside of deck and in deck discharge chute. e) Inspect blades and sharpen or r eplace as r eq uired. f) If blade r em oval is necessary, be caref ul f or t he shar p cutting edg es of the blades.
- 21 - Try to sta rt with OPC levers depressed , speed control lever in neut ral and PTO engaged - st arter MUST NOT crank. b) Check OPC cir c uit s . Clear t he area.
- 22 - c) Drain oil while engine is warm f rom operat ion. d) Oil dr ain valve is located on the rig ht hand side of Kohler engines and the left hand side f or Kawasaki engines. Place pan under m achine t o catch oil and open valve w ith a 10 m m wrench.
- 23 - WA RNING POTENT IAL HAZARD ♦ Hydraulic fluid escaping under pr essur e can penet rate skin and cause injur y. W HAT CAN HAPPEN ♦ Fluid accidentally injected into t he skin must be surgically removed within a few hours by a doctor fam iliar with t his f orm of injury or g angrene may result .
- 24 - CHARGE PUMP CA P LOOSEN 1-1/2 TURNS ONL Y 5.1.11 Hydraulic system air purg e pr ocedur e. Air must be pur g ed from t he hydraulic system when any hydraulic components, including oil f ilter, are r emoved or any of the hydraulic lines are disconnect ed.
- 25 - a) Stop eng ine, wait for all m oving parts to st op, and remove key. Check air pressure in tires; r ecommended tire pressur e is: r ear, 12-16 psi; f ront casters, 15- 17 psi. b) Inf late tires to pressur es st at ed above. Measure circumf erence of each drive tire.
- 26 - b) Disassemble the cast er wheels, pry out seals, and inspect bearing s f or wear or damage and replace if necessary. c) Pack the bear ing s with NGLI gr ade #2 m ult i- purpose gun g r ease. d) Insert (1) bearing , ( 1) new seal, and (1) bearing spacer.
- 27 - c) Shoulder bolts in ends of speed control crank . e) OPC lever setscrews. f) El ectric clutch retain ing bolt. g) Pump dr ive idler pivot bolt .
- 28 - FIGURE 7 CUTTING HEIGHT A DJUSTMENT FIGURE 8 A NTI-SCALP ROLLER BOLT INSTA LLA TION A NTI-SCALP ROLLER A DJUSTMENT CUTTING HEIGHT A DJUSTMENT b) Adjust ant i-scalp rollers f or Norm al O per ating Conditions. Place r ollers in one of t he posit ions shown in Figure 8.
- 29 - 5.2.4 Blade drive belt tension: No adjustment necessar y. 5.2.5 Hydro Drive Linkage Adj ustment: a) Adjust Speed Cont r ol Link age and Neutr a l Saf ety Switch 1.
- 30 - 4. Loosen the nut ag ainst the neutral contr ol linkage yok e as shown in Figure 10. 5. Adjust t he neut r al control link ag e until the respect ive drive wheel stops when the lever is pulled against the neut ral spring (neut ral position).
- 31 - 4. The spring that k eeps tension on the k nob should nor m ally not need adjustment . However, if adjust m ent is needed, adjust to where lengt h of spr ing is about 1” between washers. Adjust spring leng th by turning nut at front of spring.
- 32 - 6. WA STE DISPOSAL 6.1 MOTOR OIL DISPOSA L Engine oil and hydraulic oil are both pollut ant s to the environment. Dispose of used oil at a certif ied recycling center or accor ding to your stat e and local r eg ulations.
- 33 - g) Check for loose or f aulty wiring connections. If it is necessary to disconnect wire connectors, Do Not pull on the wires. h) Check for cor r osion at all wiring connections. Even minor corrosion may cause a fault y connection. Clean connect or t erminals thoroug hly, apply dielectric grease and reconnect .
- 34 - 8. HYDRA ULIC SCHEM A TIC.
- 35 - 9. WIRING DIA GRAMS.
- 36 - 10. WA RRANTY Limited Warranty Exmark Commercial Turf Equipment Exmark Mfg . Co. Inc. and it s aff iliate, Exmark W arrant y Company, pursuant to an agr eement between them, joint ly w ar r ant.
- 37 - As a condition to this warrant y, cust om er shall have read t he oper at or's manual and shall have completed and ret ur ned to Exmark W arrant y Company, within the prescr ibed t ime, the Exmark wa rranty registrati on.
- 38 - T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VERTICAL SURF ACE (TREE, BUILDI NG , FENC E POST , POL E ETC.
® M FG . CO. IN C. SEE EXMARK’S CO MPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z ® LAZER Z ® HP LAZER Z ® XP TURF RANGER ® TURF TRACER ® TURF TRACER ® HP METRO ® METRO ® HP VIKING HYDRO ULT.
An important point after buying a device Exmark TT23KAC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark TT23KAC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark TT23KAC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark TT23KAC you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark TT23KAC will certainly help you make a decision on the purchase.
If you already are a holder of Exmark TT23KAC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark TT23KAC.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark TT23KAC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark TT23KAC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
