Instruction/ maintenance manual of the product OCD01 Exmark
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® MFG. CO . INC. Part No. 109-4823 Rev. B.
i EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1.
ii OPERA TOR'S M A NUA L This manual cont ains assem bly, oper at ing , maintenance, adj ust m ent, and safet y instructions f or your Exmark O CD01.
iii TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety Ale rt Sy mbol ....................................................................................... 1 1.2 Trai ning ..........................................................................
1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the m achine t o identif y import ant safety messag es w hich must be f ollowed to avoid accidents.
2 1.3.2 The use of per sonal pr ot ective equipment, such as (but not limited to) prot ect ion for t he eyes, ears, feet, and head is recommended. CA UTION POTENT IAL HAZARD ♦ The mower that t he OCD01 attaches to produces sound levels in excess of 85 dBA at the operat or ’s ear when in operation.
3 1.5.5 Safety signs m ay be af fixed by peeling off the backing t o expose the adhesive surf ace. Apply only to a clean, dry surf ace. Smooth t o r em ove any air bubbles. 1.5.6 Familiarize yourself with the f ollowing saf ety signs and instruction labels.
4 3. A SSEMBLY INSTRUCTIONS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleani ng, or making any adjustments to the uni t .
5 3.2 INSTA LLING OCD0 1 TO THE MOWER DECK 3.2.1 Remove discharge chute f rom deck. For UltraCut Decks: Remove and discard discharge chute and hardware. Deck s w ith serial numbers 669,999 and lower req uire a flexible discharge chut e, kit # 109-3860.
6 3.2.5 Install the cable brack et (item 1) by the f oot pedal and leave the hardware loose. Use the correct m ount ing holes as shown in Figure 5A. FIGURE 5A FIGURE 5B 3.2.6 Install cable. Make sure the nut s ar e centered as shown in Figure 6. FIGURE 6 3.
7 FIGURE 7 3.2.9 If ther e are protruding welds on the discharg e opening, gr ind t hem f lush. NOTE: A ny wel ds l eft protruding from t he face of the discharge opening coul d interfere w ith free operat ion of the discharge gate. For Triton decks only : Install t he block er plate (item 17) as shown in Figur e 8.
8 3.2.11 Hook t he g ate assembly (item16) t o t he gate linkag e assembly (item 12). I nstall the washer (item15) and f asten with the hairpin (item 14) as shown in Figur e 10.
9 FIGURE 11B FIGURE 11C For 46”-60” Triton decks : a) Locate the corr ect mounting hole as shown in Figure 11D. I nstall two 5/16-18 x 1 bolts (item 13) and f asten to the deck w ith washer (item 6) and nyloc nut (item 2).
10 FIGURE 11E For 66” & 72” Triton decks: a) Install two 5/16-18 x 1 bolts ( item 13) and fasten t o t he deck with w asher (item 6) and nyloc nut (item 2) as shown in Figur e 11E. Dr ill Ø .375 hole in the deck t o mate up with the g at e link age assembly (item 12) w here shown in Figure 11F.
11 3.2.14 Slide the brack et that is shown in Figure 6, back and fort h t o adj ust the cable tension. Tak e up t he slack in the cable, but it should not be taut. Tig hten hardware to retain the bracket . 3.2.15 W hen pushing on t he spr ing, there should be a 1/16” gap between the spring and the blocker pivot plat e assem bly.
12 G0972 3.2.18 Remove the discharge chut e bracket f rom the discharg e chut e and retain hardware. Use the appropriat e t emplate provided as a guide to cut of f t he lip. Follow steps a) throug h d) . For UltraCut 52” -60” use templat e 109- 4091.
13 G0938 G09 45 c) Remove remaining lip as shown in Figure 16C. FIGURE 16C FIGURE 16D CHUTE WITH LIP CHUTE WITH LIP REMOVE D d) Using t he existing har dware, r einstall the discharge chut e br acket into the f lexible discharge chut e as shown in Figure 17.
14 4. OPERA TION IMPORT A NT : Always mow w it h t he f lexible discharge chute installed and in t he dow n position. DA NGER POTENT IAL HAZARD ♦ An uncovered discharge opening will allow objects to be thr own in an operator’s or bystander ’s dir ect ion.
15 4.1 OPENING THE DISCHA RGE GA TE 4.1.1 Press the pedal into t he f orward lock position and t he dischar g e gate will be open. FIGURE 18 4.2 CLOSING THE DISCHA RGE GA TE 4.2.1 Depress the lower tab to unlock the pedal. Then t he dischar g e gate will then close off the discharg e opening .
16 5. A DJUSTM ENTS IMPORTA NT: Disengage blade, shut of f engi ne, wai t f or al l moving parts to stop, engage parking brake, remove key, and disconnect the w ire from the spark plug before servicing, cleaning, or maki ng any adjustments to the uni t.
17 7. PA RTS LIST 7.1 OCD01 A SSEM BLY Item Part No . Descr iption Qty. 1 109-3603 Asm , Gate Linkage W /Dec al s ..... . ..... . . .. 1 2 109-3605 Asm, Gate ...... ...... ..... ...... ...... ..... ...... .... 1 3 109-3880 Asm , Cable Brack et W/ Decal .
18 7.2 COMPONENTS FOR 109-3603 ASSEMBLY Item Part No . Descr iption Qty. 1 1-403005 Decal, Danger ..... ..... ...... ..... ...... ..... ...... 1 2 98-5954 Decal, Danger . ..... ...... ..... ...... ..... ...... .... 1 3 109-3600 Link, Gate .... ..... .
19 7.3 COMPONENTS FOR 109-3884 ASSEMBLY Item Part No . Descr iption Qty. 1 109-3608-01 Brac k et, Pedal Pi vot .... . . ..... . ..... . ..... . . .... 1 2 109-3609-01 P edal, Gate ... ...... ..... ...... ...... ..... ...... ..... 1 3 109-3610 Rod, Pedal Link .
20 8. 2-Ye ar Limited Wa rranty Exmark Tu rf Equipment (For units pur chased on or after October 1, 2004) Conditions and Products Covered Exmark M fg. Co.
21 NOTES.
22 SERVICE RECORD Date Descripti on of Work Done Service Done By.
23.
® M FG . CO . IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROT.
An important point after buying a device Exmark OCD01 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark OCD01 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark OCD01 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark OCD01 you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark OCD01 will certainly help you make a decision on the purchase.
If you already are a holder of Exmark OCD01, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark OCD01.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark OCD01. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark OCD01 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
