Instruction/ maintenance manual of the product Mhp3615kac, Mhp4815kac Exmark
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Part No. 103-7195 For Serial Nos. 510,000 & Higher.
ii WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can result in serious operator inj ur y or even death.
iii EXMARK PA RTS PLUS ® PROGRA M EFFECT IVE DA TE: Sep tember 1, 1995 Progra m If your Exmar k dealer does not have the Exmar k part in stock , Exm ark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed! ! How the Pro gram Works 1.
iv CONGRAT ULATIONS on the purchase of your Exmark Mow er. T his product has been caref ully designed and manuf actured to g ive you a max im um am ount of dependability and years of t r ouble- fr ee oper at ion.
v TA BLE OF CONTENTS 1. SA FETY............................................................................................. PA GE 1.1 Sa f ety Ale rt Symbol ...................................................................................... 1 1.2 Trai ning .
- 1 - 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on t he m achine t o identif y import ant safet y messag es which must be followed to avoid accidents.
- 2 - 1.3.4 Thoroug hly inspect the area where the equipment is t o be used and remove all stones, stick s, wires, bones, and other f oreign obj ect s which may damage t he equipment or cause per sonal inj ur y to the operator or bystander s.
- 3 - DA NGER POTENT IAL HAZARD ♦ In certain condit ions g asoline is extremely flamm able and highly explosive. W HAT CAN HAPPEN ♦ A static charg e can ignite g asoline vapors. A f ire or explosion from g asoline can burn you, others, and cause property damag e.
- 4 - WA RNING POTENT IAL HAZARD ♦ Operating engine parts , especially the m uf fler , becom e extremely hot. W HAT CAN HAPPEN ♦ Severe burns can occur on contact. ♦ Debris, such as leaves, gr ass, br ush, et c. can catch f ire. HOW TO AVO ID THE HAZARD ♦ Allow engine parts, especially the m uf f ler, to cool befor e touching.
- 5 - • See inside the back cover t o det er m ine t he appr oximat e slope ang le of t he ar ea to be mowed. • Progre ssively great er car e is needed as t he slope incr eases. • Alway s avoid sudden start ing or stopping on a slope. I f tires lose t raction, disengage t he blades and proceed slowly off the slope.
- 6 - 1.4.17 Do Not mow with the grass def lector raised, r em oved or alter ed unless there is a grass collect ion system or mulch kit in place and working properly. 1.4.18 Be aw ar e of the mower discharg e and dir ect discharge away from ot her s. 1.
- 7 - PART NO. 1- 303508 LOCATIO N: Front of Mower Deck , Top Surf ace PART NO. 1- 513746 LOCAT ION: On Engine Blower Housing next to Muf fler & on Center Belt Cover PART NO. 1- 303517 LOCATI ON: LH Side of Rear Sur face of Mower Deck PART NO. 1- 303518 LOCAT ION: Tr ansmis sion Shifter Plate PART NO.
- 8 - PART NO. 1- 553049 LOCATIO N: Front of Mower Deck Top Sur face PART NO. 103- 1077 LOCATI ON: On T op LH Side of Mower Deck PART NO. 103- 1623 LOCATI ON: Console PART NO. 103- 1798 LOCATIO N: RH Side of Console PART NO. 98- 5954 LOCATIO N: Under Mower Deck Belt Shield(s) PART NO.
- 9 - 2. SPECIFICA TIONS 2.1 MODEL NUMBE R: MH P3615KAC; MHP4815KAC 2.2 ENGINE 2.2.1 Engine Specif icat ions: See your Engine Owner's Manual. 2.2.2 3600 RPM (No Load). 2.3 FUEL SYSTEM 2.3.1 Capacity: 5.0 g al. (18.9 L.) 2.3.2 Type of Fuel: Regular unleaded g asoline, 87 octane or higher .
- 10 - 2.10 DIMENSIONS 2.10.1 Ove rall W idth: 36” 48” Discharge chut e down 46.25” (117.5 cm ) 58.25” (148.0 cm ) Discharge chute up (T rans port only) 36.1” (91.7 cm ) 48.1” (122.2 cm ) 2.10.2 Overall Leng th: 36” 48” 77.0” (196 cm ) 73.
- 11 - FIGURE 1 UPPER HA NDLE MO UNTING 3.8 Route the t hr ottle cable along t he r ig ht side of t he upper handle, throug h t he clip, under the f uel tank support , and position the cable on the left side of the engine.
- 12 - 3. 10 Install and adjust shif ter lever. a) Remove the 3/8” nyloc nut and spring disc washer f rom the stud on t op of the transmission. I nst all the shift er lever through slot in shif ter lever plat e and onto the stud on t op of transmission.
- 13 - b) T he bend in the drive lever linkages should be posit ioned downw ard and slightly outward. I f adjustm ent is needed, loosen jam nut below balljoint and rotate linkage. Ti ghten jam nu t. Shift t r ansmission lever to fif th gear . Insure that bend in r ight hand link ag e is rotated out ward enough that link ag e clears shif t er lever.
- 14 - 3.12 Route the long unattached wiring harness lead, up t he left hand side of the handle and connect the connector on t he end of the short er lead t o t he k ey switch. Connect the two f lag t erminals that ar e on t he longer lead (in any order) t o t he operator pr esence cont r ol switch ter m inals underneath the contr ol console.
- 15 - FIGURE 9 NEUTRA L LOCK/PARK BRA KE LA TCH 4.1.5 PTO Eng agement : Locat ed on the left side of the upper handle. To engag e the blades, push the lever f orward, or away from t he oper at or, until the linkag e lock s over-center. To disengag e the blades, pull the lever t o t he r ear , or towards the operat or .
- 16 - Do not add oil to g asoline. Do not overf ill fuel t ank . Never f ill t he f uel tank so t hat the f uel level rises above a level that is 1/2” ( 1. 3 cm) below the bottom of the f iller neck to allow f or fuel expansion and prevent fuel spillag e.
- 17 - FIGURE 10 DRIVE LEVER, NEUTRA L LO CK/PA RK BRAKE LA TCH OPERA TION 4.3.5 Drive W heel Eng ag ement and T ur ning : W ith drive levers in “neut r al” or “park brake” position, shif t transm ission int o desir ed g ear.
- 18 - DA NGER POTENT IAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander ’s dir ect ion. Also, contact with the blade could occur. W HAT CAN HAPPEN ♦ Thrown objects or blade cont act can cause serious injury or death.
- 19 - 5. MAINTENA NCE & A DJUSTMENTS WA RNING POTENT IAL HAZARD ♦ W hile maint enance or adj ustments are being made, someone could start t he eng ine. W HAT CAN HAPPEN ♦ Accidental start ing of the eng ine could seriously injure you or other bystanders.
- 20 - CA UTION POTENT IAL HAZARD ♦ Raising the m ower deck f or service or maint enance relying solely on mechanical or hydraulic jack s could be dangerous. W HAT CAN HAPPEN ♦ The mechanical or hydraulic j ack s may not be enough support or m ay malf unction allowing the unit t o fall, which could cause injury.
- 21 - FIGURE 11 BLA DE BOLT INSTA LLAT I O N 5.1.4 Check saf ety interlock system . Serv ice Interv al: Daily a) For your safet y, your Exmark mower is equipped with Operat or Pr esence Controls (O PC) .
- 22 - a) St op eng ine and wait for all moving par t s t o st op. Remove key or spark plug wi re(s). b) Dr ain oil while engine is warm f rom oper at ion. c) The oil drain valve is located on left hand side of engine. Place pan under machine to cat c h oil and t ur n valve counter clock wise w ith a 10 mm wrench to open valve.
- 23 - b) Rem ove deck suppor t belt shield to check mower deck dr ive belt condit ion. c) Look under eng ine deck to check the transmission dr ive and clutching belt condition. d) I nspect wheel drive belt conditions e) Check the wheel drive idler arms to be sur e t hey pivot f reely.
- 24 - d) Lubricate drive wheel hubs once a y ear. First rem ove wheel, then remo ve hub cap. Lubricate t he g rease fit t ing on each wheel hub w ith an NG LI g rade no. 2 multipur pose g un grease, unt il grease appears t hr oug h outer bearing . Reinstall hub caps and wheels.
- 25 - 5.1.20 M obil HT S grease ( or f ood-gr ade antisieze) is used in the f ollowing locations: a) Between the cutt er housing spindle and bearing s. b) Between the cutt er housing spindle and sheave. c) Under top cutter housing bear ing guard. 5.1.
- 26 - FIGURE 13 A NTI-SCALP ROLLER BOLT INSTA LLA TION A NTI-SCALP ROLLER A ND CUTTING HEIG HT ADJUST MENT c) Adjust anti-scalp roller s f or Normal O perating Condit ions. St op engine and wait for all m oving par ts to stop. Place r ollers in one of t he positions shown in Figure 13.
- 27 - 5.2.4 Engine to Cut t e r Deck Belt : No adjustment necessary . 5.2.5 Transm ission Belt Adj ustment : a) St op engine and wait for all m oving par ts to stop. Rem ove k e y or spark plug wi re(s). b) T o tighten t r ansm ission belt , loosen t he 3/8” nyloc nut on transmission belt idler pulley.
- 28 - FIGURE 15 DRIVE BELT TENSION A DJUSTMENT POSITIO NS 6. WA STE DISPOSAL 6.1 MOTOR OIL DISPOSA L Eng ine oil is a pollutant to t he environm ent . Dispose of used oil at a cer t ified recycling center or accor ding to your state and local reg ulations.
- 29 - f) Check that t he spark plug wire(s) ar e pr operly connected. g) Check f or loose or f ault y wiring connections. I f it is necessary to disconnect wire connectors, Do Not pull on the wires while disconnecting. h) Check f or corrosion at all wiring connect ions.
- 30 - 8. WIRING DIA GRAM – 15 HP KAWA SA KI.
- 31 - 9. 2-Yea r Limited Warranty Exmark Turf Equipment (For units pur chased on or af ter October 1, 2004) Conditions and Products Covered Exmark M fg.
-3 2- NOTES.
-3 3- SERVICE RECORD Date Descripti on of Work Done Service Done By.
-3 4- T H I S I S A 1 5 ° S L O P E T H I S I S A 1 0 ° S L O P E T H I S I S A 5 ° S L O P E ALIGN THIS EDGE WITH A VE RT ICAL SURFACE (TREE, BUIL DIN G, FENCE POST , PO L E ET C.
® M FG . CO. IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT KI T MICRO-MULCH SY ST EM ROLL OVER PROTE.
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If you already are a holder of Exmark Mhp3615kac, Mhp4815kac, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark Mhp3615kac, Mhp4815kac.
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