Instruction/ maintenance manual of the product LAZER Z 4500-484 Exmark
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For Serial Nos. 790,000 & Higher Part No. 4500-484 R ev. B LAZER Z ® MODELS.
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-2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Brake Handle Assemb ly ................................................ 22 Caster Wheel Assembly .................................
48” DECK GROUP -3- Item Part No. Descrip tion Qty. 1 109-9008 Asm , Deck W / Dec als 486. .... . .... . .... . . .... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 3 3 10 3-3 037 Bushin g, Spline d ........................
48” DECK W /DECALS ASSEMBLY – 109-9008 -4- Item Part No. Descript ion Qty. 2 1-303508 Decal, Di s charge W arning .... .... . .... . .... . .. 1 3 1- 403 005 Decal , Dang er ........................................ 2 4 1- 633922 Decal , Anti-Sca lp .
52” DECK GROUP -5- Item Part No. Descrip tion Qty. 1 109-9149 Asm , Deck W / Dec als 526. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 3 3 10 3-3037 Bushi ng, Sp lined ..........................
52” DECK W /DECALS ASSEMBLY – 109-9149 -6- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp .
60” DECK GROUP -7- Item Part No. Descrip tion Qty. 1 109-9148 Asm , Deck W / Dec als 606. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di sc 3/8 . . .... . .... . .... . . .... . 4 3 10 3-3037 Bushi ng, Sp lined ..........................
60” DECK W /DECALS ASSEMBLY – 109-9148 -8- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp .
72” DECK GROUP -9- Item Part No. Descrip tion Qty. 1 109-9133 Asm , Deck W / Dec als 726. .... . .... . .... . . ... 1 2 98-5975 W asher, Spri ng Di s c 3/8 .. .... . .... . . .... . .... . 4 3 10 3-3037 Bushi ng, Sp lined ..........................
72” DECK W /DECALS ASSEMBLY – 109-9133 -10- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. . . .... . .... . .... . . 1 3 1- 403005 Deca l, Da nger ........................................ 2 4 1- 633922 Decal , Antiscalp .
DECK IDLER ASSEMBLY – 109-2883 -11- Item Part No. Descript ion Qty. 1 43 -0940 Spacer -Hub, Blow er ............................... 1 2 10 3-2916 G uard , Top............................................. 1 3 10 3-3504 Bear ing, Sp her ical..........
CUTT ER HOUSING ASSEMBLY – 103-9539 -12- Item Part No. Descript ion Qty. 1 92 -5581 Ring-R etaining ....................................... 1 2 109-2064 Asm , Bearing W / O-Ri ngs .... . .... . . .... . .... . .. 2 3 10 3-5895 O-Ri ng ..............
MAINFRAME GROUP -13- Item Part No. Descript ion Qty. 1 109-7345 Frame, Main 48/ 52 W /Decals. .... . . .... . . .... . 1 109-7347 Fram e, Main 60 W / Decals ..... . ..... .... . . .... . 1 109-7349 Fram e, Main 72 W / Decals ..... . ..... .... . . ...
ROPS ASSEMBLY – 116-0230 -14- Item Part No. Descript ion Qty. 3 10 9-6653 Space r ................................................... 2 4 116-0019 Asm , Rops Upper W /Dec al .... .... . .... . .... . . 1 4:2 107-2102 Decal, W arning, Folding Rops ..
CASTER W HEEL ASSEMBLY – 48” & 52” -15- Item Part No. Descri ption Qty. 1 1-543509 Cone, Beari ng Tapered Rol l er ... . .... . . .. 2 2 1- 543511 Seal, Grea se ...................................... 1 3 109 -1092- 01 Wld, Caster For k .....
CASTER W HEEL ASSEMBLY – 60” & 72” -16- Item Part No. Descri ption Qty. 1 1-543509 Cone, Beari ng Tapered Rol l er ... . .... . . .. 2 2 1- 543511 Seal, Grea se ...................................... 1 3 1-633508 W asher, S pri ng Di s c ...
DECK SUPPORT GROUP -17- Item Part No. Descript ion Qty. 1 86 -1990 W asher .................................................. 6 2 99-5 107 Nut, L ock 1/2-13 .................................... 1 2 3 104-8301 Nut, Nyloc 3/ 8-16 Flg (48”, 52” & 60”) .
HEIGHT OF CUT ASSEMBLY – 109-7438 -18- Item Part No. Descript ion Qty. 1 62 -1330 Bolt-Sh oulder ......................................... 1 2 10 9-7130 Gro mmet ................................................ 1 3 104-8301 Nut, Nyloc 3/8-16 Flg ...
CONTROLS GROUP -19- Item Part No. Descript ion Qty. 1 109-8484 Console, Panel W / Decal ... .... ..... ..... .... ... 1 1:2 109-8483 Decal, Cont rol Panel . .... ..... .... ..... .... ..... .. 1 1:3 109-7330 Decal, Fus e.... ..... ..... ..... .... ...
MOTION CONTROL GROUP -20- Item Part No. Descript ion Qty. 1 116-0880 Asm , Mot Ctrl/Bus hing RH . .... . .... . .... . . .... 1 1:2 1 09-8054 Bushi ng, Flanged ................................... 4 2 116-0881 Asm , Mot Ctrl/Bus hing LH .... .... . ...
PARK BRAKE GROUP -21- Item Part No. Descript ion Qty. 1 11 7-0383 Asm, Brake Hand le ................................ 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ...... .... . .... . .... . . 2 3 104-8300 Nut, Nyloc 5/16-18 Flg .... . .... . .... . .... . .
BRAKE HANDLE ASSEMBLY – 117-0383 -22- Item Part No. Descript ion Qty. 1 99 -5107 Nut, L ock 1/2-13 .................................... 1 2 11 7-0380 Space r ................................................... 1 3 11 5-3580 Arm, Bra ke LH ..........
SEAT GROUP -23- Item Part No. Descript ion Qty. 1 116- 0036 Asm, Seat W/Tracks .............................. 1 3 109- 9034 Sea t Isolato r........................................... 4 4 109-9036 Mount, Seat W / Dec als ... . . .... . .... . .... . ..
SEAT W /T RACKS ASSEMBLY – 116-0036 -24- Item Part No. Descript ion Qty. 1 109- 9801 Set, Sea t Tra c k ...................................... 1 2 109- 9812 Set, Arm Rest Pads ............................... 1 3 109- 9815 Kit, Ar m Rest Set ........
FUEL TANK GROUP -25- Item Part No. Descript ion Qty. 1 10 9-9357 Asm , Fue l Tank...................................... 1 109-9656 As m , Fuel Tank W / O S ender .. ..... ..... ..... 1 6 3212 8-33 Nu t, Whizlock 1/4 -20 .............................. 2 11 109-2365 Bumper-Rubber (W /S tud) .
FUEL TANK ASSEMBLY – 109-9357 & 109-9656 -26- Item Part No. Descript ion Qty. 2 46 -6560 Bushin g.................................................. 4 3 109-9364 Fitting, Fuel W /Line And Sc reen .... . . ..... . 1 4 91 07944 Screw -Pan .........
ENGINE GROUP – 23HP KAW ASAKI -27- Item Part No. Descript ion Qty. 2 1-303334 W asher, S pri ng Di s c 5/16 ...... . .... . .... . . .... 6 3 10 9-6919 W ashe r, Clutch ...................................... 1 4 1-603610 W asher, S pri ng Di s c 7/16 .
ENGINE GROUP – 23-27HP KOHLER -28- Item Part No. Descript ion Qty. 2 10 9-9905 Shea ve, W /Hub...................................... 1 3 109-9282 Clutch, CMS-200 W /Spot B rak e .. . .... . .... . 1 4 10 9-6919 W ashe r, Clutch .....................
ENGINE GROUP – 29HP KAW ASAKI -29- Item Part No. Descript ion Qty. 2 10 9-9905 Sheav e, W /Hub...................................... 1 3 109-9282 Clutch, CMS-200 W / Spot Brak e .. . . .... . .... 1 4 10 9-6919 W ashe r, Clutch .....................
ENGINE GROUP – 34HP KAW ASAKI -30- Item Part No. Descript ion Qty. 2 10 9-9905 Shea ve, W /Hub...................................... 1 3 10 9-5004 Clu tch, CM S-250.................................... 1 4 10 9-6919 W ashe r, Clutch .................
HYDRAULIC GROUP -31- Item Part No. Descript ion Qty. 1 10 9-2182 Asm, Pump Id ler .................................... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg ..... . . .... . .... . . .... . .... . . 1 3 116-1322 Hydro, LH 12CC W /Check (48 ” & 52” ) .
PUMP IDLER ASSEMBLY – 109-2182 -32- Item Part No. Descript ion Qty. 2 43-0940 Spacer-Hub, B lower .... .... . .... . . .... . .... . .... . . 1 3 10 3-3504 Bear ing, Sphe rical.................................. 2 4 10 3-3505 Seal , Dou ble Lip......
ELECTRICAL GROUP -33- Item Part No. Descript ion Qty. 2 V 11 5-27 96 Harn ess, W ire, Main .............................. 1 2:1 1 03-3895 Diode, TVS ............................................ 1 2:2 2 18-578 Fuse, 10 Amp .............................
DECAL GROUP -34- Item Part No. Descript ion Qty. 1 10 9-7069 Decal , Con sole ...................................... 1 2 109-9477 Decal, W arni ng S pri ng Load .. . .... . . .... . .... 2 3 107-2102 Decal, ROP S Folding .... .... ..... ..... ..... ..
ELECTRICAL DIAGRAM -35-.
ELECTRICAL LOGIC SCHEMATIC -36-.
-37- SERVICE RECORD Date Description o f Work Done Service Done By.
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© 2009 Exmark Mf g. Co., Inc. Part No. 4500-484 Rev . B Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Righ ts Reserved Print ed In USA .
An important point after buying a device Exmark LAZER Z 4500-484 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark LAZER Z 4500-484 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark LAZER Z 4500-484 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark LAZER Z 4500-484 you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark LAZER Z 4500-484 will certainly help you make a decision on the purchase.
If you already are a holder of Exmark LAZER Z 4500-484, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark LAZER Z 4500-484.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark LAZER Z 4500-484. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark LAZER Z 4500-484 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
