Instruction/ maintenance manual of the product Lazer Z Exmark
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For Serial Nos. 850,000 & Higher Lazer Z (LZZ Units) Part No. 4500-561 R ev. F LAZER Z ® MODELS.
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-2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Brake Handle A ssembly ................................................ 22 Caster Wheel Assembly .................................
48” DECK GROUP -3- Item Part No. Descript ion Qty. 1 109-9008 Asm , Deck W /Decals 486 ..................... 1 2 98-5975 W asher, S pri ng Di s c 3/8 . . .... . .... . .... . .... . . 2 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... ..
48” DECK W /DECALS ASSEMBLY – 109-9008 -4- Item Part No. Descr iption Qty. 2 1-303508 Decal, Discharge W arning .... .... ..... .... .... 1 3 1-403005 Decal, Danger ... .... ..... .... ..... .... ..... .... ..... . 2 4 1-633922 Decal, Anti-S calp .
52” DECK GROUP -5- Item Part No. Descript ion Qty. 1 109-9149 Asm , Deck W / Decals 526 .................... 1 2 98-5975 W asher, S pri ng Di s c 3/8 . . .... . .... . .... . .... . . 3 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... ..
52” DECK W /DECALS ASSEMBLY – 109-9149 -6- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Decal, Danger ... ..... .... ..... .... ..... .... ..... .... . 2 4 1-633922 Decal, A nt iscalp .
60” DECK GROUP -7- Item Part No. Descript ion Qty. 1 109-9148 Asm , Deck W / Decals 606 .................... 1 2 98-5975 W asher, Spring Disc 3/8 .. . . .... . .... . .... . .... 4 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... .... ..
60” DECK W /DECALS ASSEMBLY – 109-9148 -8- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633922 Decal, A nt iscalp .
72” DECK GROUP -9- Item Part No. Descript ion Qty. 1 109-9133 Asm, Dec k W / Deca l s 726 .................... 1 2 98-5975 W asher, S pring Disc 3/ 8 ... . .... . .... . .... . .... 4 3 103-3037 Bushing, Splined .... .... ..... .... ..... ..... ....
72” DECK W /DECALS ASSEMBLY – 109-9133 -10- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633922 Decal, A nt iscalp .
DECK IDLER ASSEMBLY – 109-2883 -11- Item Part No. Descr iption Qty. 1 43-0940 Spacer-Hub, Blower .... .... ..... .... ..... .... ..... 1 2 103-2916 Guard, Top... ..... ..... ..... .... ..... ..... ..... .... .... 1 3 103-3504 B earing, Spheri cal...
CUTT ER HOUSING ASSEMBLY – 103-9539 -12- Item Part No. Descr iption Qty. 1 92-5581 Ring-Retaini ng .... .... ..... .... .... ..... .... ..... .... 1 2 109-2064 Asm , Bearing W / O-Ri ngs .... .... . .... . .... . . ... 2 3 103-5895 O-Ring ..... ....
MAINFRAME GROUP -13- Item Part No. Descr iption Qty. 1 116-2124 Frame, Main 48/ 52 W / Dec als .... .... . . .... . . . 1 116-2126 Frame, Main 60 W / Dec als .... .... . . .... . .... . . . 1 116-2128 Frame, Main 72 W / Dec als .... .... . . .... . ..
ROPS ASSEMBLY – 116-0230 -14- Item Part No. Descr iption Qty. 3 109-6653 S pacer . ..... .... ..... .... ..... .... ..... .... ..... ..... .... 2 4 116-0019 Asm , Rops Upper W / Dec al ..... . .... . .... . .... 1 4:2 107-2102 Decal, W arning, Folding Rops .
CASTER W HEEL ASSEMBLY – 48” & 52” -15- Item Part No. Descrip tion Qty. 1 1-543509 Cone, B earing Tapered Roller .... .... . ... 2 2 1-543511 Seal , Greas e .. .... . . .... . .... . . .... . . .... . .... . . .. 1 3 116-1092-01 W ld, Cas ter Fork .
CASTER W HEEL ASSEMBLY – 60” & 72” -16- Item Part No. Descrip tion Qty. 1 1-543509 Cone, B earing Tapered Roller .... .... . ... 2 2 1-543511 Seal , Greas e .. .... . . .... . .... . . .... . . .... . .... . . .. 1 3 1-633508 W as her, S pring Disc .
DECK SUPPORT GROUP -17- Item Part No. Descr iption Qty. 1 86-1990 W asher .. ..... .... ..... ..... .... ..... .... ..... .... ..... .. 6 2 99-5107 Nut, Loc k 1/2-13 ..... . .... . .... . . .... . .... . .... . . ... 12 3 104-8301 Nut, Nyloc 3/ 8-16 Flg .
HEIGHT OF CUT ASSEMBLY – 109-7438 -18- Item Part No. Descr iption Qty. 1 62-1330 Bolt-S houlder .. ..... .... ..... .... ..... .... ..... .... ... 1 2 109-7130 Grom met ..... ..... .... ..... .... ..... ..... .... ..... ..... . 1 3 104-8301 Nut, Nyloc 3/8-16 Flg .
CONTROLS GROUP -19- Item Part No. Descr iption Qty. 1 109-8484 Console, P anel W /Decal (38HP K ohl er and al l K awasak i) . .... . .... . . . 1 116-2845 Console, P anel W / Decal (EFI) . . . .... . .... . . . 1 116-1845 Console, P anel W /Decal (All K ohlers except 38HP K ohl er & E FI) .
MOTION CONTROL GROUP -20- Item Part No. Descr iption Qty. 1 116-0880 Asm , Mot Ctrl/ Bushing RH .... .... . .... . .... . .. 1 1:2 109-8054 B us hi ng, Flanged .. . .... . . ..... .... . . .... . . .... . . ... 4 2 116-0881 Asm , Mot Ctrl/ B ushing LH .
PARK BRAKE GROUP -21- Item Part No. Descr iption Qty. 1 116-1878 Brake Handle A sm . .... . .... . . .... . .... . .... . . .... . 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 . .... . .... . . .... . .... . 2 3 104-8300 Nut, Nyloc 5/16-18 Flg .. . .... . ..
BRAKE HANDLE ASSEMBLY – 116-1878 -22- Item Part No. Descr iption Qty. 1 99-5107 Nut, Loc k 1/2-13 ...... . . .... . .... . .... . . .... . .... . .. 1 2 117-0380 S pacer . ..... .... ..... .... ..... .... ..... .... ..... ..... .... 1 3 115-3580 A rm-Brake, LH .
SEAT GROUP -23- Item Part No. Descr iption Qty. 1 116-0036 Asm , Seat W /Tra cks .............................. 1 3 109-9034 Seat Is olator .... . .... . .... . . .... . .... . . .... . .... . .... . 4 4 116-2323 Mount, Seat W / Decals ... . . .... . .
SEAT W /T RACKS ASSEMBLY – 116-0036 -24- Item Part No. Descr iption Qty. 1 109-9801 Set, S eat Track ..... . .... . . .... . . .... . ..... .... . ..... 1 2 109-9812 Set, A rm Rest P ads .. . . .... . .... . .... . . .... . .... . . 1 3 109-9815 Kit, A rm Rest S et .
FUEL TANK GROUP -25- Item Part No. Descr iption Qty. 1 O 109-9357 Fuel Tank A s m .... ..... .... . . ..... .... . . ..... .... . . . 1 116-2131 A s m, Fuel Tank Low Perm 1 2 32128-33 Nut, W hizloc k 1/4-20 .. . . .... . .... . .... . .... . . ...
FUEL TANK ASSEMBLY – 109-9357 & 116-2131 -26- Item Part No. Descr iption Qty. 2 46-6560 Bushing .................................................. 4 3 116-2459 Kit, Fuel Li ne W i t h Gromm et ... .... . ..... .... . 1 4 9107944 Screw-Pan .... .
ENGINE GROUP – 23-29HP KOHLER -27- Item Part No. Descript ion Qt y. 2 109-9905 Sheave .. ..... .... ..... .... ..... .... ..... .... ..... .... .. 1 3 116-1620 Kit, Cl ut ch CMS 200 ... . . .... . .... . .... .... . .... . 1 4 109-6919 W asher-Clutc h .
ENGINE GROUP – 24HP KAW ASAKI -28- Item Part No. Descr iption Qty. 2 1-303334 W asher, S pri ng Di s c 5/16 . . .... . .... . .... . .... . 1 3 109-6919 W as her, Clut ch .... .... ..... .... ..... .... ..... .... ... 1 4 1-603610 W asher, S pri ng Di s c 7/16 .
ENGINE GROUP – 29HP KAW ASAKI -29- Item Part No. Descr iption Qty. 2 109-9905 Sheave .... ..... .... ..... .... ..... .... ..... .... ..... .... . 1 3 116-1620 Kit, Cl ut ch CMS200... .... . .... . .... . .... . .... . .... 1 4 109-6919 W asher-Clut ch .
ENGINE GROUP – 34HP KAW ASAKI -30- Item Part No. Descr iption Qty. 2 109-9905 S heave .. ..... .... ..... .... ..... .... ..... .... ..... .... ... 1 3 116-1621 Clutc h K i t ... . . .... . .... . .... . .... . .... . .... . . .... . .... . . 1 4 109-6919 W as her-Clutch .
ENGINE GROUP – 38HP KOHLER -31- Item Part No. Descr iption Qty. 2 109-9905 S heave .. ..... .... ..... .... ..... .... ..... .... ..... .... ... 1 3 116-1621 Clutc h K i t ... . . .... . .... . .... . .... . .... . .... . . .... . .... . . 1 4 109-6919 W as her-Clutch .
HYDRAULIC GROUP -32- Item Part No. Descr iption Qty. 1 116-1255 A sm, Pum p Idler . .... ..... .... ..... .... ..... .... .... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg .... .... . .... . . .... . .... . . ... 1 3 116-1322 Hydro, LH 12CC W /Chec k (48” or 5 2” D eck) .
HYDRAULIC GROUP (cont.) -33- Item Part No. Descr iption Qty. 1 116-1758 Bracket, Anchor Cabl e .......................... 1 2 116-0233 Kit, Fan Hydro ........ ............................... 1 3 116-0234 Kit, Pulley Hydro ..... .......................
PUMP IDLER ASSEMBLY – 116-1255 -34- Item Part No. Descr iption Qty. 2 43-0940 Spacer-Hub, Blower .... .... ..... .... ..... .... ..... 1 3 103-3504 Bearing, S pheri c al... . . .... . .... . .... . . .... . .... . ... 2 4 103-3505 Seal, Doubl e Li p .
ELECTRICAL GROUP -35- Item Part No. Descr iption Qty. 2 V 115-2796 Harness, W ire, Main . .... . .... . .... . .... . . .... . ... 1 2:1 103-3895 Diode, TVS ..... . .... . . .... . ..... .... . ..... .... . ..... .. 1 2:2 218-578 Fuse, 10 Am p ... ...
DECAL GROUP -36- Item Part No. Descr iption Qty. 1 109-7069 Dec al, Cons ole . ..... .... ..... .... ..... .... ..... ..... 1 2 107-2102 Dec al, ROPS Folding ... .... ..... .... ..... ..... ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... .
ELECTRICAL DIAGRAM – ALL UNITS EXCEPT 29HP KOHLER EFI -37-.
ELECTRICAL DIAGRAM – 29HP KOHLER EFI -38-.
ELECTRICAL LOGIC SCHEMATIC – ALL UNIT S EXCEPT 29HP KOHLER EFI -39-.
ELECTRICAL LOGIC SCHEMATIC –29HP KOHLER EFI -40-.
-41- SERVICE RECORD Date Description o f Work Done Service Done By.
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© 2010 Exmark Mf g. Co., Inc. Part No. 4500-561 Rev . F Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Rights Reserved Printed In USA.
An important point after buying a device Exmark Lazer Z (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark Lazer Z yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark Lazer Z - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark Lazer Z you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark Lazer Z will certainly help you make a decision on the purchase.
If you already are a holder of Exmark Lazer Z, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark Lazer Z.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark Lazer Z. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark Lazer Z along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center