Instruction/ maintenance manual of the product FrontRunner Air-Cooled Exmark
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For Serial Nos. 720,000 & Higher Part No. 4500-219 R ev. A FRONTRUNNER TM AIR-COOLED MODELS.
1.
2 REA D OPERA TOR’S M A NUAL BEFORE OPERA TING OR SERVICING EXMARK EQUIPMENT. TA BLE OF CONTENTS Description Page Auxiliary Hydr aulic Gr oup ................................................. 17 Decals ...............................................
MA IN FRA ME GROUP 3 Item Part No . DESCRI PTION Qty. 1 1-323142 Nut, Push 1/2 .... .... .... .... .... .... .... .... ..... .... 2 2 109-2365 Bumper .... .... .... .... ..... .... .... .... .... .... .... .... . 4 3 109-3339 Asm , W heel & Ti re (23HP).
MA IN FRA ME GROUP 4.
MA IN FRA ME GROUP (cont.) 5 Item Part No . DESCRI PTION Qty. 1 1-513747 Decal, Batt ery .. .... .... .... .... .... .... .... .... .... .. 1 2 1-523157 W asher ... .... .... .... .... .... .... ..... .... .... .... .... .. 4 3 1-643189 Keeper, Rubber Latch .
MA IN FRA ME GROUP (cont.) 6.
REA R FRA ME GROUP 23HP 7 Item Part No . Descr iption Qty. 1 1-513746 Decal, Muffler .. .... .... .... .... ..... .... .... .... .... .. 2 2 1-543508 Cup, Bearing Tapered Roll er. .... ..... .... .... 2 3 1-543509 Cone, Bearing Tapered Roll er .... ..
REA R FRA ME GROUP 27HP & 31HP 8 Item Part No . Descr iption Qty. 1 1-513746 Decal, Muffler .. .... .... .... .... ..... .... .... .... .... .. 2 2 1-543508 Cup, Bearing Tapered Roll er. .... ..... .... .... 4 3 1-543509 Cone, Bearing Tapered Roll er .
PTO DRIVE GROUP 9 Item Part No . DESCRI PTION Qty. 1 1-413088 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 2 V 1-803050 Setsc rew, 5/16-18 x 3/4 .. .... ..... .... .... .... .. 2 3 1-807525 Bolt, Carriage 3/8-16 x 2 3/4 ...
PA RK BRAKE GROUP 10 Item Part No . DESCRI PTION Qty. 1 1-633102 Bearing, Flanged. ..... .... .... .... ..... .... .... ..... 2 2 323-4 Screw, HH 3/8-16 x 3/4 .... .... .... .... .... .... .. 4 3 3290-357 Nut, W hizl ock 3/8-16 . .... .... .... .... .
MOTION CONTROL GROUP 11 Item Part No . Descr iption Qty. 1 1-303105 Yoke, Adjus table .. .... .... .... ..... .... .... .... .... . 2 2 1-323245 Spring, Compres sion ... ..... .... .... .... .... .... . 2 3 1-403180 Screw, HH 5/16-18 X 1 1/4 Sp . ....
FUEL GROUP 12 Item Part No . Descr iption Qty. 1 1-303077 Clamp, Fuel Line .. ..... .... .... .... .... .... ..... .... 4 2 1-303334 W asher, S pring Disc 5/ 16 . .... .... .... .... .... . 2 3 1-323385 Knob, 3 Prong ..... .... ..... .... .... .... ..
ENGINE GROUP 23H P & 27HP 13 Item Part No . Descr iption Qty. 1 1-603610 W asher, S pring Disc 7/ 16 . .... .... .... .... .... . 2 2 1-633179 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 3 1-653291 Gasket , Exhaust M ani fold .
ENGINE GROUP 31H P 14 Item Part No . Descr iption Qty. 1 1-603610 W asher, S pring Disc 7/ 16 . .... .... .... .... .... . 2 2 109-6874 Spacer, XP A/ C Clutch I nner .... .... .... .... .. 1 3 3256-23 W asher, 5/ 16 SAE .... .... .... .... .... .... .
HYDRA ULIC GROUP 15 Item Part No. Descript ion Qty. 1 1-413088 Spacer .. ..... .... .... .... .... .... .... ..... .... .... .... ... 1 2 1-603990 Adapter, Strai ght (23HP) . .... .... .... .... .... ... 8 1-603992 O-Ring (37° Flare #8) .... ..... ..
HYDRA ULIC GROUP 16.
A UXILIARY HYDRA ULIC GROUP 17 Item Part No . Descr iption Qty. 1 V 109-2853 Asm , Hydraulic Power Unit ...... .... .... .... .. 1 2 109-2015 Hose, Hydraulic. .... .... .... .... .... .... .... .... .... . 1 3 109-2016 Hose, Hydraulic. .... .... .... .
ELECTRICA L GROUP 18 Item Part No . Descr iption Qty. 1 1-303335 Tie, Cable 7 5/16 (Large) .... .... .... .... ..... .. 14 2 1-513374 Meter, Engine Hours .... .... .... .... .... ..... .... . 1 3 ■ 109-7608 Cable, Battery (+) . .... .... .... .... .
ELECTRICA L DIA GRA M – 23HP & 27H P 19.
ELECTRICA L DIAGRA M – 31 HP 20.
ELECTRICA L LOGIC SCHEMA TIC – 23HP & 27HP 21.
ELECTRICA L LOGIC SCHEMA TIC – 31HP 22.
DECA LS GROUP 23 Item Part No . Descr iption Qty. 1 1-523552 Decal, Hydraul ic Tank .. .... .... .... ..... .... .... . 1 2 103-5881 Decal, Rotati ng Devices .... .... .... .... ... .... .. 2 3 103-7218 Decal, P ump Fan W arning ... ..... .... .... ..
24 SERVICE RECORD Date Description of W ork Done Service Done By.
25 NOTES.
26 NOTES.
© 2005–2008 Exmark Mf g. Co., Inc. Part No . 4500-219 Rev. A Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Righ ts Reserved Printed In USA.
An important point after buying a device Exmark FrontRunner Air-Cooled (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark FrontRunner Air-Cooled yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark FrontRunner Air-Cooled - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark FrontRunner Air-Cooled you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark FrontRunner Air-Cooled will certainly help you make a decision on the purchase.
If you already are a holder of Exmark FrontRunner Air-Cooled, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark FrontRunner Air-Cooled.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark FrontRunner Air-Cooled. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark FrontRunner Air-Cooled along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
