Instruction/ maintenance manual of the product Cd42cd, Cd48cd Exmark
Go to page of 24
For Serial Nos. 510,000 & Higher Part No. 103-8614 Rev. A.
ii EXMARK PA RTS PLUS ® PROGRA M EFFECTIVE DATE: September 1, 1995 Program If your Ex mark dealer does not have the Ex mark part in stock, Exmark w ill get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1.
iii WA RNING POTENT IAL HAZARD ♦ This product is a piece of power equipment. W HAT CAN HAPPEN ♦ Failure to f ollow safe operating pr act ices can r esult in serious operator inj ur y or even death.
iv CONGRAT ULA TIO NS on the purchase of your Exmark Navigator Cutting Deck . This product has been car ef ully designed and manuf act ur ed t o give you a maxi mum amount of dependability and years of trouble- f ree operation.
v TA BLE OF CONTENTS 1 . S A F E T Y P A G E 1.1 Safety A lert S ymbo l ....................................................................................... 1 1.2 Traini ng ...........................................................................
1 1. SA FETY 1.1 SA FETY A LERT SYMBOL This SAFET Y ALERT SYMBOL is used both in this manual and on the unit t o ident ify important saf ety messages which must be f ollow ed to avoid accidents.
2 1.3.3 W hile mowing, always wear substantial foot wear and long t r ouser s. Do not operate equipment when baref oot or when w earing open sandals. 1.
3 1.6.5 Safet y signs m ay be af fixed by peeling off the backing t o expose the adhesive surf ace. Apply only to a clean, dry surface. Sm oot h to remove any air bubbles. 1.6.6 Familiarize yourself with the f ollowi ng saf ety signs and instruction labels.
4 2. SPECIFICA TIONS 2.1 MODEL NUMBER: CD42CD; CD48CD 2.2 DIMENSION S 42” Deck 48” Deck Overall W idth 43.2” (109.7 cm ) 49.2” (125.0 cm ) Overall Height 13.1” (33.3 cm ) 13.1 (33.3 cm ) Overall Length 37.2” (94.4 cm ) 39.9” (101.3 cm ) W eight 295 lbs.
5 c) Raise seat and install drive shaft ont o j ackshaft ( See Fig ure 2). FIGURE 2 JA CKSHAFT A ND DRI VE SHA FT CONNECTION d) Align deck push ar m t ubes t o tractor push arm s and push deck rearward. Secure push arms with lynch pins on left and r ight sides of t he unit.
6 FIGURE 5 DEC K SP RING IN STA LLA TION h) Un-latch deck f rom raised position, slow ly lower deck to gr ound and lock deck locking pins on each side per section 4.1. 2, Low ering t he Deck to the Operat ion Posit ion. 3. 4 DECK REMOVA L a) Stop eng ine, wait f or all moving parts t o st op, and remove key.
7 4. 1 DECK RA IS ING AND LOWERING 4.1.1 Raising the Mow er Deck into Service Position: a) Stop eng ine, wait f or all moving parts t o st op and remove key. WA RNING POTENT IAL HAZARD ♦ Incorrect ly raising or lowering a m ower deck can be dangerous.
8 b) Push deck lock ing pins inward and rotate f or ward to secur ely lock deck in lowered position. See Figur e 6. WA RNING POTENT IAL HAZARD ♦ Operating mower wi thout lock ing pins securely latched can result in the m ower deck folding up unexpectedly.
9 CA UTION POTENT IAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be danger ous. W HAT CAN HAPPEN ♦ A loose or weakened blade bolt could allow a blade rotating at a high speed to come out f rom under the deck , causing serious injur y or pr oper t y damage.
10 GREA S E FITTING LUBRICA TION CHA RT FI TTIN G LOCAT IONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Drive Shaft 1 3 40 hours 2. Front Caster W heel Hub 1 2 8 hours 3. Deck Flip-Up 1 4 100 hours 4. Push Arm Tubes 1 2 100 hours 5. Caster Pivots *0 3 *yearly ∗ See Section 4.
11 n) Re-install the seal g uards over the wheel hub and insert wheel into caster f or k . Re-install caster bolt and tighten nut f ully. IMPORT A NT : To pr event seal and bear ing damage, check t he bearing adjustment of ten. Spin the cast er tire. The tir e should not spin f reely (more than 1 or 2 revolutions) or have any side play.
12 4.3.2 Deck Leveling : a) Position mower on a flat sur f ace. b) Stop engine, wait f or all moving parts t o st op, and remove key. c) Inf lat e dr ive tires t o 15 psi (103 kPa). d) Verify all hairpins ar e in t he 3” deck height holes with the spacers under t he hair pins.
13 5. PA RTS LIST 5.1 DECK GROUP Item Part No . Descr iption Qty. 1 1-403005 Danger, Decal ..... ..... ...... ..... ...... ..... ...... .. 2 2 1-413425 Spac er, Deck Support ...... ..... ...... ..... ...... 4 3 1-513690 Clip, Dec k Holdup Rod .... . .
14 5.1 DECK GROUP.
15 5.2 FRONT FRA M E GROUP Item Part No . Descr iption Qty. 1 1-303334 W asher, Spring Di s k 5/16 ... . ..... . ..... . ..... . 2 2 1-513810 Bus hing, Flanged . ...... ...... ...... ...... ...... .... 4 3 1-543508 Cup, Bearing Tapered Roll er ... . .
16 5.2 FRONT FRA M E GROUP.
17 5.3 GEA RBOX COM PONENTS FOR 103-3460 & 103-3387 Item Part No . Descr iption Qty. 1 109-0188 Asm , Input Pi ni on 42”. . ..... . ..... . . ..... . ..... . .. 1 109-0189 As m, Input P inion 48”.... . ..... . . ..... . ..... . ..... 1 2 V 109-0190 Center Housing W /P l ugs .
- 18 - 6. 2-Ye ar Limited Warranty Exmark Tu rf Equipment (For units pur chased on or after October 1, 2004) Conditions and Products Covered Exmark M fg.
® M FG . CO . IN C. SEE EXMA RK’S COMPLETE LINE OF A CCESSORIES RIDING A CCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LI GHT K IT MICRO-MULCH SY ST EM ROLL OVER PROT.
An important point after buying a device Exmark Cd42cd, Cd48cd (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark Cd42cd, Cd48cd yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark Cd42cd, Cd48cd - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark Cd42cd, Cd48cd you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark Cd42cd, Cd48cd will certainly help you make a decision on the purchase.
If you already are a holder of Exmark Cd42cd, Cd48cd, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark Cd42cd, Cd48cd.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark Cd42cd, Cd48cd. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark Cd42cd, Cd48cd along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
