Instruction/ maintenance manual of the product 4500-451 Exmark
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For Serial Nos. 790,000 & Highe r Part No. 45 00-451 R ev. B QUEST ®.
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-2- READ OPERATOR’S MANUAL BEFORE OPERA TING OR SERV ICIN G EXMARK EQUIP MENT TA BLE OF CONTEN TS Description Page Cutter H ousing Ass embly ................................................ 9 42” Deck Gr oup .......................................
42” DECK GROUP -3- Item Part No. Descrip tion Qty. 1 109-9971 Asm, Deck W/ Decals ... . ... . ... ... ... . ... ... ... . 1 2 1-413113 Bushing-Idler .. ... ... .... ... ... .... ... ... .... ... ... .... 1 3 109-6388 Kit, Anti-Scal p Roller .... ...
42” DECK GROUP ( cont.) -4- Item Part No. Descrip tion Qty. 19 109-9982 Blade, High Lift Notc hed.. . ... . ... ... . ... . ... ... . 2 20 109-9993 Spacer, Deck Sheave ... .... ... ... ... ... .... ... .. 2 21 109-9996-03 Arm, I dler ... ... ... ...
48” DECK GROUP -5- Item Part No. Descrip tion Qty. 1 109-6253 Asm, Deck W /Decals (Red) . ... .... ... ... ... ... 1 116-0544 Asm, Deck W/Decals (Black)... ... .... ... ... .. 1 2 52-2860 Washer . ... ... ... .... ... ... ... .... ... ... .... ... .
48” DECK GROUP ( cont.) -6- Item Part No. Descrip tion Qty. 1 109-6388 Kit, Anti-Scal p Roller .... ... ... .... ... ... ... .... ... 3 1:1 112-3977 Bolt, Shoulder ... ... ... .... ... ... .... ... .... ... ... .... 1 1:2 1-603299 Roller, Anti-Sc alp .
52” DECK GROUP -7- Item Part No. Descrip tion Qty. 1 109-6254 Asm,52 Deck W/ Decals (Red) ... . ... . ... ... . 1 116-0555 Asm,52 Deck W/ Decals (Bl ack ). . ... . ... ... . 1 2 52-2860 Washer . ... ... ... .... ... ... ... .... ... ... .... ... ...
52” DECK GROUP ( cont.) -8- Item Part No. Descrip tion Qty. 1 109-6388 Kit, Anti-Scal p Roller .... ... ... ... .... ... ... .... ... 3 1:1 112-3977 Bolt, Shoulder .. .... ... ... .... ... .... ... ... .... ... ... . 1 1:2 1-603299 Roller, Anti-Sc alp .
CUTTER HOUSING ASSEMBL Y -9- Item Part No. Descrip tion Qty. 1 109-9380 Asm, Cutter Hous ing ... ... .... ... ... .... ... ... ... . 1 1:1 62-3661 Spacer, Bearing .. .... ... ... .... ... ... .... ... ... .... . 1 1:2 109-9379 Bearing, Ball . ... .
FRAME GROUP -10- Item Part No . Descr ipti on Qty. 1 116-0727 Asm, Frame W/ Decal (42”) ... ... . ... . ... . ... . . 1 109-8825 Asm, Frame W/ Decal (Red) . . ... . ... ... . ... . . 1 116-0546 Asm, Frame W/ Decal (Black) .. ... . ... ... . ... 1 1:2 109-6008 Decal, Dri ve Release .
FRAME GROUP (cont.) -11- Item Part No . Descr ipti on Qty. 1 Q 116-0945 Asm, Seat Box W/ Decals . ... . ... . ... ... . ... . .. 1 1:2 109-9182 Decal, Control, Moti on . . ... . ... . ... . ... ... . ... . ... 1 1:3 109-9173 Decal, Control/Brak e ....
MOTION CONTROL GROUP -12- Item Part No . Descr ipti on Qty. 1 Asm, M otion Contr ol LH ......................... 1 1:1 5-0838 W asher . .... ... ... .... ... ... ... .... ... ... ... .... ... ... ... 2 1:2 52-2900 Washer-Poly ... ... .... ... ... ... .
MOTION CONTROL GROUP (cont.) -13- Item Part No . Descr ipti on Qty. 6 117-5339 Handle Asm, RH .... ... ... ... .... ... ... ... .... ... ... 1 108-6187 Grip, Control Lever .... ... ... .... ... ... ... .... ... ... 1 7 117-5338 Handle Asm, LH ..... ..
SEAT GROUP – 48” & 52” -14- Item Part No . Descr ipti on Qty. 1 109-6835-03 Plate, Seat . .... ... ... .... ... ... .... ... ... .... ... ... .... 1 2 109-2628 Cable-Stop, Seat .. ... .... ... ... .... ... ... .... ... ... . 1 3 321-5 Screw, HH 1/4-20 x 7/8 .
SEAT GROUP – 42” -15- Item Part No . Descr ipti on Qty. 1 116-0862-03 Plate, Seat P an .... .... ... ... .... ... ... .... ... ... .... 1 2 109-2628 Cable ..................................................... 1 3 321-5 Screw, HH 1/ 4-20 x 7/8 ... .
FUEL GROUP -16- Item Part No . Descr ipti on Qty. 1 109-5510 A sm, Fuel Tank . ... .... ... .... .... ... .... ... .... ... .. 1 1:1 103-2605 Fit ting, Fuel Bul khead W/Strainer . .... ... ... 1 103-2784 O-Ring . ... ... ... .... ... ... .... ... ... .
ENGINE GROUP -17- Item Part No . Descr ipti on Qty. 1 104-8300 Nut, Nyloc 5/16-18 Flg ..... ... . ... . ... ... . ... . ... 1 2 5-7280 K ey, Machine 1/4 SQ x 1.... . . ... ... . ... ... . ... . 1 3 109-3386 Sheave ... ... .... ... ... ... .... ... ...
TRANSAXLE GROU P -18- Item Part No . Descr ipti on Qty. 1 116-0131 Asm, Transaxle (LH) (42”) ... . ... . ... . ... . ... . .. 1 116-0524 Asm, Transaxle (LH) (48” & 52”) .... . ... . ... 1 2 116-0132 Asm, Transaxle (RH) (42”) .. ... . ... .
TRANSAXLE ASSE MBLY -19- Item Part No . Descr ipti on Qty. 1 109-3321 Filter, Hydraulic . .... ... ... .... ... ... .... ... ... .... ... 1 2 109-3278 Adapter, Strai ght .... ... ... .... ... ... .... ... ... .... .. 1 2:1 1-603921 O-Ring, SAE #6 . . .
DECAL GROUP -20- Item Part No . Descr ipti on Qty. 1 109-6016 Dec al, S ervice Ai d .. ... .... ... ... ... ... .... ... ... .. 1 2 103-6327 Decal, Throttle Chok e (48” & 52”) .. ... . ... . . 1 3 109-9173 Decal, Control/Brak e .... ... .... .
ELECTRICAL GROU P -21- Item Part No . Descr ipti on Qty. 1 x 116-0526 Asm, Harness .... ... .... ... ... ... .... ... ... .... ... ... ... 1 1:6 109102 Fus e, 25 Amp .... ... .... ... .... ... .... ... .... ... ... .... . 1 1:7 1-816001 Fuse, 20 Amp .
ELECTRICAL DIAG RA M -22-.
ELECTRICAL LOGIC SCHEMAT IC -23-.
-24- NOTES.
-25- SERVICE RECORD Date Description o f Work Do ne Service Done B y.
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© 2009 Exm ark M fg. Co ., Inc. Part No. 45 00-4 51 R ev. B Industrial Park Box 808 (402) 223- 6300 Beatrice, N E 683 10 Fax (402) 223-548 9 All Rights R eserv ed Printed In US A.
An important point after buying a device Exmark 4500-451 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exmark 4500-451 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exmark 4500-451 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exmark 4500-451 you will learn all the available features of the product, as well as information on its operation. The information that you get Exmark 4500-451 will certainly help you make a decision on the purchase.
If you already are a holder of Exmark 4500-451, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exmark 4500-451.
However, one of the most important roles played by the user manual is to help in solving problems with Exmark 4500-451. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exmark 4500-451 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center