Instruction/ maintenance manual of the product DEC200 Exide
Go to page of 20
DEC200 SERIES INDUSTRIAL BATTERY CHARGER I&O MANUAL.
Sales • Service • Recycling 1-888-563-6300 1 TABLE OF CONTENTS TITLE Page 1. Important Operating Instructions 2 2. Introduction 3 3. Receiving Instructions 3 4. Location and Installation of Charger 3 5. Stacking 3-4 6. AC Electrical Supply 5-8 6.1 Branch Circuit Protection 5 6.
Sales • Service • Recycling 1-888-563-6300 2 DEC200 SERIES INDUSTRIAL BATTERY CHARGERS 1. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before usin g the battery charger, read all the instructions in add ition to the CAUTION, WARNING, and DANGER markings on the charger, battery, and all the associated equipment.
Sales • Service • Recycling 1-888-563-6300 3 2. INTRODUCTION The GNB ® DEC200 battery chargers are fan cooled, solid state, microprocesso r controlled, SCR regulated chargers designed to make battery charging simple. They are designed to charge flooded lead-acid batteries.
Sales • Service • Recycling 1-888-563-6300 4 b) Remove the bolts from the top cover of the base unit, but do not discard these, as they will be required to fix the two units together.
Sales • Service • Recycling 1-888-563-6300 5 6. AC ELECTRICAL SUPPLY The charger must be connected to either a single phase o r three phase, 60 Hertz ( ± 2%) AC power source.
FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPE R WIRE AND JUMPER C ONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTER Y NOTE : Live connection ‘L’ Must be connected to the br eaker. The mains input are the only user configurable connections.
FIGURE 2: THREE-PHASE INPUT WARNING: IMPR OPER WIRE AND JUMP ER CONNECTION MAY CA USE SEVERE DAMAGE TO THE CHARGER AND BATTER Y NOTE : PCB connections must NOT be altered from factory setting.
Sales • Service • Recycling 1-888-563-6300 8 6.2. AC VOLTAGE CONNECTIONS To connect the input AC voltage, route the AC conduit through the knockout hole provided. Continue the AC wiring to the breaker terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input).
Sales • Service • Recycling 1-888-563-6300 9 9. DEC200 ST ANDARD CHARGER OPERATION CHARGE CONDITION DISPLAY DEFAULT FUNCTION BUTTON DISPLAY SELECTI ON LED CHARGING A A, Ph Y TERMINATION rEdy G TER.
Sales • Service • Recycling 1-888-563-6300 10 10. CHARGER FUNCTI ONAL DESCRIPTION 10.1. LED Descriptions LED Description Yellow Flashing High Rate Current Yellow Solid 80% Charged Green Solid Charge Complete Red Fault – See page 15 for codes 10.
Sales • Service • Recycling 1-888-563-6300 11 10.6 EQUALIZE PUSHBUTTON Equalize charge can be enabled/disabled, when the FUNCTION button is depressed > 5 second at anytime whilst a battery is connected. Only one equalize charge per recharge cycle is permitted.
Sales • Service • Recycling 1-888-563-6300 12 11 MAINTENANCE The charger requires minimum maintenanc e. ENSURE THE CHASSIS IS SECURELY GROUNDED per the local/federal Electrical Code. Do not allow excessive dust to accumulate on the components inside.
Sales • Service • Recycling 1-888-563-6300 13 APPENDIX A – FAULT CODES CODE STATUS DESCRIPTION F01 N Over discharged battery (<1.90vpc after 30 seco nds of charge) F02 N Deep discharged battery (<1.90vpc a fter 30 second s of charge > 1 .
Sales • Service • Recycling 1-888-563-6300 14 APPENDIX B – DEC200 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE EXPLANATI ON / ACTION No Display No AC Power Check Input Power. Check Brea ke r. Mains fuse on Control Board F01 Deeply Discharged Battery Battery Voltage less than 1.
APPENDIX C –TECHNICAL DATA *DC FUSE MUST B E A FAST ACTI NG FUSE CAPABL E OF PROTECTIN G SEMICONDUCTO RS. Sales • Service • Recycling 1-888-563-6300 15 Amp-Hour Rating AC AMPS ( RMS) @ AC VOLTS @ 2.
APPENDIX D bl '0' CON1 FS1 1 2 3 4 bl gy bl br PCB1 br bk rd bl wh wh '0' wh '1' bl '1' wh '2' bl '2' Shunt bl gy + _ bl FS2 16 wh '2&a.
APPENDIX D OR bl gy bl br PCB1 bk rd bl wh wh wh Shunt bl gy + _ bl FS2 wh rd wh bl rd rd bk Component No: CLT6005 DRAWING TIT LE: GNB [UL] Single phase wiring diagram Fuse / Breakers CON 5 1 2 3 4 5 .
APPENDIX E – DIMENSIONS CABINET DIM. A DIM. B DIM. C DIM. D DIM. E Size M4 19.69” 26.65” 16.93” 17.54” 12.99” Size M5 23.62” 26.65” 20.
SALES – SERVICE - RECYCLING 1-888-563-6300 TOLL FREE GNB Industrial Power A division of Exide Technol ogies U.S.A. Tel: 877.462.4636 GNB Industrial Power A division of Exide Technol ogies Canada Tel: 800.
An important point after buying a device Exide DEC200 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exide DEC200 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exide DEC200 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exide DEC200 you will learn all the available features of the product, as well as information on its operation. The information that you get Exide DEC200 will certainly help you make a decision on the purchase.
If you already are a holder of Exide DEC200, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exide DEC200.
However, one of the most important roles played by the user manual is to help in solving problems with Exide DEC200. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exide DEC200 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
