Instruction/ maintenance manual of the product 3000B Exatron
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Model 3000B - Gravity Feed Automatic Component Handling System User’s Manual Version 3.0.3 June 5, 2001 Exatron, Inc. 2842 Aiello Drive San Jose, California 95111 (408) 629-7600 Tel (800) exa-tron Tel (408) 629-2832 Fax www.
Exatron 3000B www.exatron.com ii TOC.
Exatron 3000B www.exatron.com i TOC TABLE OF CONTENTS CHAPTER 1 INTRODUCT ION....................................................................................................... ............. 1-1 M ODEL 3000B O VERVIEW .............................
Exatron 3000B www.exatron.com ii TOC Handler Binni ng Setu p .......................................................................................................... ............................. 3-4 I. Introduction:.................................
Exatron 3000B www.exatron.com iii TOC CHAPTER 8 DRAWINGS ........................................................................................................... .................. 8-1 MECHAN ICAL ...................................................
Exatron 3000B www.exatron.com iv TOC.
Exatron 3000B www.exatron.com 1-1 Chapter 1 Introduction Chapter 1 Introduction This user's guide pr ovides installation, oper ation and m aintenance infor mation f or all 3000B Ser ies Handlers.
Exatron 3000B www.exatron.com 1-2 Chapter 1 Introduction The handler m ay be operated in either of two m odes: AUT O or MANUAL. MANUAL operation allows f or Handler Diagnostics sequences to be run, Ha.
Exatron 3000B www.exatron.com 1-3 Chapter 1 Introduction Exatron Support Services Toll-Free Telephone Custom er Service Line For f actory technical support, c all 1-800-EXA- TRO N, between 8:00 A.
Exatron 3000B www.exatron.com 1-4 Chapter 1 Introduction Offshore W arranty Service An E XAT R ON Handler purc hased in the United States and then s hipped off shore will be warranted through E XAT R ON in Califor nia.
Exatron 3000B www.exatron.com 1-5 Chapter 1 Introduction The Model 3010B wit h One Elev ated T emperature T rack The Model 3010B Hot Rail adds a single track hot rail to the input of the handler. T his track holds twenty inches of devices in order to preheat them prior to tes t.
Exatron 3000B www.exatron.com 1-6 Chapter 1 Introduction FIGURE 1-1 A. OCTOLAODER MOTOR. B. TILT MECHANISM. C. AIR REGULATOR. D. SERIES 3000B REMOT E POW ER SUPPLY. E. BASE PLATE. Pleas e refer to drawing #3000-215 for bas e plate bolt-down hole pattern .
Exatron 3000B www.exatron.com 1-7 Chapter 1 Introduction FIGURE 1-1.
Exatron 3000B www.exatron.com 1-8 Chapter 1 Introduction Warning/Caution Labels Y OUR NEW E XATRON HANDLER W ILL ARRI VE W I TH SOME OR ALL OF THE FOLLOW ING W ARNING LA BELS A TTACHED : EXA TRON PA RT NUMBER LA BEL TEXT LA B03- 001 DA NG ER - INVI SIBLE LA SER RADIA TION W HEN OPEN .
Exatron 3000B www.exatron.com 1-9 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-10 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-11 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-12 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-13 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-14 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-15 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-16 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-17 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-18 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-19 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 1-20 Chapter 1 Introduction.
Exatron 3000B www.exatron.com 2-1 Chapter 2 Installation Chapter 2 Installation Basic installation of your new Exatron handler will consist of the following three m ajor steps: I. Unpacking t he handling equipment and assembling its peripheral p arts.
Exatron 3000B www.exatron.com 2-2 Chapter 2 Installation Compressed Air Your Exatron handler m ay require a com press ed air supply. If y our specif ic changeover kit r equires com press ed air, connect the handler to an 80 PSI (+/- 3PSI) air source.
Exatron 3000B www.exatron.com 2-3 Chapter 2 Installation 5. Save the bolts and their washers w ith the wooden base and return them to the shipping container .
Exatron 3000B www.exatron.com 2-4 Chapter 2 Installation Open the fred shipping box a nd remove all parts of the metal fred. Inside the box y ou will find one additional set of F RED assem bly instructions, Detail F igures A, B and C, and one FRED par ts list.
Exatron 3000B www.exatron.com 2-5 Chapter 2 Installation 1. Using six #1/4 - 20 x 1.75" long bolts and six loc k washers , attach the two uprights to the bas e plate. Note the location of the s m all holes in the base in relation to the upr ights.
Exatron 3000B www.exatron.com 2-6 Chapter 2 Installation Please ref er to Figure C. 3. Locate the two plate hanger block s (#3000-037.) 4. Using two #1/4 x 20 x1.50" long bolts and two lock washers, m ount the plate hanger bloc ks onto the fram e, threaded end up.
Exatron 3000B www.exatron.com 2-7 Chapter 2 Installation UNPACKING HOT RAIL HANDLERS: MODEL 3010B Tools required: One standard f lat-bladed sc rewdriver One Phillips head s crewdriver The Model 3010B Hot Rail is shipped in at least three box es. T he largest box, 46" x 23" x 32" contains the handler/hot rail as an as sem bled unit.
Exatron 3000B www.exatron.com 2-8 Chapter 2 Installation 5. Locate the two blue pivot plates (#3000-035.) 6. Locate two #3/8 x 16 x 2.75" long bolts, f our #3/8 x 16 x 1.75" long bolts, six #3/8 lock washers and six #3/8 x 16 hex nuts. 7. Place the #3/8 x 16 bolts and pivot plates on the risers .
Exatron 3000B www.exatron.com 2-9 Chapter 2 Installation General Operating Specifications Electrical Requirements Handlers shipped either within the United States or off -shore have built- in electrical s upply capability for 100VAC to 240VAC, 50Hz to 60Hz , ex cept in the cas e of the Model 3010B Hot Rail.
Exatron 3000B www.exatron.com 2-10 Chapter 2 Installation Envi ronmental Operating Specifications Location A LL "BENCHT OP" (A LSO KNOWN A S "TABLE TOP," "PLA T E MO UNTED") HA NDLERS MUST BE BOLTED SECURELY T O T HE T OP OF THE BENCH.
Exatron 3000B www.exatron.com 2-11 Chapter 2 Installation DUT Materials Device Under T est Component pac kages vary in the materials f rom which they're made. T he com position and size of pack ages can caus e wear on the parts of the handler with which they c ome into c ontact.
Exatron 3000B www.exatron.com 2-12 Chapter 2 Installation Pow ering Up, Running Diagnostics You may find it beneficial to contac t your local Exatron Representative to as sist you in setting up y our handler. If you prefer, pleas e feel fr ee to call the Exatr on Custom er Service Depar tment f or as sistance as needed during set up.
Exatron 3000B www.exatron.com 2-13 Chapter 2 Installation 4. DO NOT PLUG T HE HA NDLER INTO THE PO WER SUPPLY Y ET . First plug the power s upply only into a grounded wall outlet. Turn the power s upply on by pr essing the red power button and verif y that the +5 volts and +24 volts are oper ational.
Exatron 3000B www.exatron.com 2-14 Chapter 2 Installation Practice session: Cy cling sample devices 1. Upon com pletion of all Handler Diagnos tics s equences, turn the handler power off , then on again. W hen the handler controller dis play s M OD SET UP ? NO , press the [ SET UP] button to toggle this mes sage to M OD SET UP ? YS .
Exatron 3000B www.exatron.com 2-15 Chapter 2 Installation The Exatron Octoloader E XATR ON ’ S eight-tube c apacity automatic tube loading m echanis m , called the Octoloader , will automatic ally load any device supplied in tubes into your E XATRON handling s y stem .
Exatron 3000B www.exatron.com 2-16 Chapter 2 Installation.
Exatron 3000B www.exatron.com 3-1 Chapter 3 Interface Inf o Chapter 3 Interface Information OVERVIEW The tes t site on the Handler m ay be interfaced to virtually any progr amm er and/or tester available.
Exatron 3000B www.exatron.com 3-2 Chapter 3 Interface Inf o General Interface Options and Set Up Accessing a Handler Control Interface: W hen the handler powers up, you w ill be given the oppor tunity.
Exatron 3000B www.exatron.com 3-3 Chapter 3 Interface Inf o Pick Up Delay: Address 00A9 This delay allows additional time af ter the handler has detected the device under the plunger before turning on the vacuum to pick up the DUT at the start of the test cycle.
Exatron 3000B www.exatron.com 3-4 Chapter 3 Interface Inf o Handler Binning Setup I. Introduction: E XAT R ON handlers are designed to accept as m any as eight sort m essages from your tester/program m er equipment.
Exatron 3000B www.exatron.com 3-5 Chapter 3 Interface Inf o IV. Storing Bin Assignments in Handler Memory: The handler us es a look -up table to ass ign handler output bins/tubes to tes ter sort s ignals. T he output tube param eters are s tored as a two digit hexadec imal num ber in the handler’s m em ory (e.
Exatron 3000B www.exatron.com 3-6 Chapter 3 Interface Inf o Memory addresses in handler memory for output binning data: Sort # Address 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7.
Exatron 3000B www.exatron.com 3-7 Chapter 3 Interface Inf o Sort # Addr. 1 00C0 2 00C1 3 00C2 4 00C3 5 00C4 6 00C5 7 00C6 8 00C7 87654321 87654321 Sort Signal __ __ __ __ __ __ __ 1 ____ ____ Patterns.
Exatron 3000B www.exatron.com 3-8 Chapter 3 Interface Inf o 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patterns Hex Data Numeral 87654321 __ __ __ __ __ __ __ ____ ____ Sort Signal Patterns H.
Exatron 3000B www.exatron.com 3-9 Chapter 3 Interface Inf o Handler Port Interface T HE H ANDLER P OR T INTERFACE USES SIMPL E TTL- COMPATIBLE SIGNALS TO CONTROL THE HANDLER . T his parallel port interf ace utilizes the 24 pin “D” c onnector on the side of the handler.
Exatron 3000B www.exatron.com 3-10 Chapter 3 Interface Inf o FIGURE 3-1 B HANDLER INTERFACE PORTS DETAIL HANDLER PORT SEE 5000-A89 FOR DET AILS MAT ING CONNECTOR CINCH #57-30240 RE MEMB ER : 1. Use the 24-pin handler por t. 2. All signals are T T L/CMOS com patible.
Exatron 3000B www.exatron.com 3-11 Chapter 3 Interface Inf o F IGURE 3-2 H ANDLER P ORT I NTERFACE Timing Detail The handler f irst m oves a device into the test s ite.
Exatron 3000B www.exatron.com 3-12 Chapter 3 Interface Inf o To abort the tes t, press the [ Clear] button on the handler contr oller. T his will sort the DUT to the Hom e bin, output tube 5. Once the handler r eceives a sor t pulse, it chec ks that: 1.
Exatron 3000B www.exatron.com 3-13 Chapter 3 Interface Inf o operator that the handler is mak ing an err or, when in fact the tes ter has m ade an err or. T herefor e, it is a good idea to set this c heck to On whenever your application allows for it.
Exatron 3000B www.exatron.com 3-14 Chapter 3 Interface Inf o F IGURE 3-3.
Exatron 3000B www.exatron.com 3-15 Chapter 3 Interface Inf o RS-232 Interfaces E XATRON S UPER ~ E XATRON RS-232 ~ H P RS-232 ~ P ROGRAMMER RS-232 RS-232 Port Options: Listed below are address es in t.
Exatron 3000B www.exatron.com 3-16 Chapter 3 Interface Inf o Exatron Super The Ex atron Super interf ace allows for com puter contr ol of the handler, tes ter/program m er, and label/laser m ark er as a com plete system.
Exatron 3000B www.exatron.com 3-17 Chapter 3 Interface Inf o E XA TRON S UPER R S-232 C ONTROL C OMMA NDS : [ 5000 SER IES ONLY .] This inform ation is s ubject to c hange without notice. Contact E XA TR O N f or latest r evision. The f ollowing RS-232 control c om mands are used by the E XAT RO N 5000 Series Handlers .
Exatron 3000B www.exatron.com 3-18 Chapter 3 Interface Inf o END LA SER [CR] The handler is requesting an End- Of- Mark answer. Send an ASCII “ Z[CR]” when the laser mar k is comp le te . ERROR [CR] The handler has received a c omm and, but the c omm and was not under stood or is not one of the legal com m ands used by the handler.
Exatron 3000B www.exatron.com 3-19 Chapter 3 Interface Inf o R EMOTE RA M C OMMA NDS : “A ” command = Request ROM/RAM addres s setting. To c heck a single address setting in both the handler’s ROM and RAM, s end “ A 90 [CR]” . A f or address , 90 to FF for a given addr ess.
Exatron 3000B www.exatron.com 3-20 Chapter 3 Interface Inf o BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Summary: [E XAT R ON uses only s tandard upper cas e ASCII charac ters.] 1. H ANDLER SENDS AN "H [CR]." 2. T ESTER SENDS AN "R," READY .
Exatron 3000B www.exatron.com 3-21 Chapter 3 Interface Inf o NOTE: If the handler rec eives an incorr ect bin sort, the m es sage: BA D T EST RESULT will be displayed. The handler dis play w ill als o flash the HEX equivalent of the r esult received on the handler 's output door LED’s.
Exatron 3000B www.exatron.com 3-22 Chapter 3 Interface Inf o HP RS-232: The HP RS-232 inter face was or iginally added to the Model 5000 handler at the request of one of Exatron’s c ustom ers at Hewlett Pack ard.
Exatron 3000B www.exatron.com 3-23 Chapter 3 Interface Inf o L for a s pecial case er ror. In the cas e of PART DROPPED ? m essage, the handler has failed to pic k up the device with the test site plunger. T he operator m ay press the handler’s [Enter] button to have the handler try again to pick up the device at the plunger .
Exatron 3000B www.exatron.com 3-24 Chapter 3 Interface Inf o Programmer RS-232 Troubleshooting Guide Follow all troubleshooting steps in sequence. 1. When I click th e RunALL icon at the start o f a new job, the mo nitor displays: “FE ERROR” message.
Exatron 3000B www.exatron.com 4-1 Chapter 4 Handler Setup Chapter 4 Handler Set Up Overv iew The intelligent f ront panel m icroterm inal of the Model 3000B handler contr oller allows jobs to be s et up and running in m inutes.
Exatron 3000B www.exatron.com 4-2 Chapter 4 Handler Setup 3. Turn the handler ON by pressing the RED mus hroom style pow er button on the front of the power supply. NOTE: You m ay turn OFF the power to the handler at any tim e ex cept within the first ten sec onds of having turned the handler ON.
Exatron 3000B www.exatron.com 4-3 Chapter 4 Handler Setup 7. If you do wi sh to change any or all of the above settings, pr ess the [SET UP] button to toggle the readout to M OD SET UP ? Y S . Now press the [ENTER] button to m ake c hanges. A. The handler will now display PICK INT ERFA CE? Select HANDLER PORT by press ing the [1] ke y .
Exatron 3000B www.exatron.com 4-4 Chapter 4 Handler Setup Enter changes to the plunge depth us ing the controller k eypad number k eys. The handler allows changes to eac h digit from lowest to highest in or der. Firs t enter Ones, then T ens, then Hundreds, then T housands .
Exatron 3000B www.exatron.com 4-5 Chapter 4 Handler Setup CHANGE RAM The Model 3000B s y s tem allows the operator to change the RAM of the handler CPU. T o acces s the Change RAM Mode of the Model 3000B: 1. Press the [ SET UP] button on the handler controller .
Exatron 3000B www.exatron.com 4-6 Chapter 4 Handler Setup RAM ADDRESS LISTING The f ollowing table describes eac h address in num erical order . This inform ation is c urrent as of the revision date of this m anual, however, the handler fi r mware c hanges regularly.
Exatron 3000B www.exatron.com 4-7 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 009A Count Mask 00 00 to FF Allows the operator to des ignate a bin or bins that will ignore the pre-def ined full tube c ount. This is usef ul when using bulk/buc ket outputs .
Exatron 3000B www.exatron.com 4-8 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00A7 W iggle Octoload 00 00, FF To wiggle the octoloader as it m oves fr om track to track , or during a jam . 00 = W iggle Octoloader FF = W iggle turned off 00A8 Octo 0/4/8 T ubes 08 00, 04, 08 00 setting is f or no octoloader.
Exatron 3000B www.exatron.com 4-9 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00B3 FF 00B4 Gate Closed Delay 02 00, FF Delay to allow gate to close on PLCC Type 4 CO kits.
Exatron 3000B www.exatron.com 4-10 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00BF FF 00C0 Sort 1 Bins 1-8 EF 00 to FF Input Sort 1 to handler output bins. BIT MAP. Output cover LEDs will blink output Bin loc ations. 00C1 Sort 2 Bins 1-8 10 00 to FF Input Sort 2 to handler output bins.
Exatron 3000B www.exatron.com 4-11 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00D6 Plunge Steps 10 4 30 to 39 For Plunge to Board Type 4 Changeover Kits. Sets the 10s digit of the Z -m otor plunge to contact s teps. Set as ASCII Number .
Exatron 3000B www.exatron.com 4-12 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00E7 Pick up 1000 0 30 to 39 For Type 5B CO Kits only Sets 1000’s digit, Hom e sens or to pi.
Exatron 3000B www.exatron.com 4-13 Chapter 4 Handler Setup A DRS D ESCRIPTI ON ROM RAM O PTIONS C OMMENTS 00FA Sof t Full/Half 02 00, 02 Sets the Z -m otor to use f ull (0.006”) s teps, or half (0.003”) s teps in this s pecial reduced- im pact plunger sequence.
Exatron 3000B www.exatron.com 5-1 Chapter 5 Diagnostics Chapter 5 Handler Diagnostics OVERVIEW This chapter desc ribes the operation of the handler's ex tensive built-in diagnostic s. T hese Diagnostic s allow every s ensor, s olenoid, switch, m otor, and I/O Por t in the handler to be individually tested.
Exatron 3000B www.exatron.com 5-2 Chapter 5 Diagnostics You may also enter Diagnostics Mode dur ing mo st autom atic device j am -clearing c y c les, when the output tube cover LEDs ar e flashing. If Diagnostics Mode is acc essed during a j am , the handler will exit its automatic jam -c learing cycle and enter Diagnostics.
Exatron 3000B www.exatron.com 5-3 Chapter 5 Diagnostics [2] key = OUTPUT CHECK , then: [1] key = SOLENOI D CHECK . The f ollowing output s will cause the corresponding solenoid to cycle continuously until the [Enter] key is pressed.
Exatron 3000B www.exatron.com 5-4 Chapter 5 Diagnostics [3] CHK LIGHT POLE ; Opt ional Function. Only installed on 3000B at customer r equest. This routine is used to c heck the func tionality of the light pole for those system s so equipped. T he buttons act as toggle s witches for the lights.
Exatron 3000B www.exatron.com 5-5 Chapter 5 Diagnostics [2] SERVO MOTOR CHECK ; ↵ ↵ ↵ ↵ to return to A LL MO TOR CHECK . [1] Move to Pickup Site.
Exatron 3000B www.exatron.com 5-6 Chapter 5 Diagnostics ; ; ; ; Test Site Sensors, 0 Through 7 ________________________________________________________________ This diagnostic tests port 08, located on PCB #5000-398, PAL 398- 72, U1, U2. Please ref er to the T est Head W iring Diagram, in your Changeover Kit Supplem ent for s ensor wiring details.
Exatron 3000B www.exatron.com 5-7 Chapter 5 Diagnostics ; ; ; ; Shuttle Position Sensors, 1 Through 8 __________________________________________________________________ This diagnostic test s port B4, located on PCB #5000- A89, PAL A89-7. Please ref er to drawing #5000-D66 and #6000-517 f or sens or wiring details.
Exatron 3000B www.exatron.com 5-8 Chapter 5 Diagnostics ; ; ; ; Tube Full Sensors, 1 Through 8 (Lead-In Sensors) _______________________________________________________ This diagnostic test s port B3, located on PCB #5000- A89, PAL A69-6. Please ref er to drawings #5000- D66 and #6000-517 for sensor wiring details.
Exatron 3000B www.exatron.com 5-9 Chapter 5 Diagnostics ; ; ; ; Tube Switch, 1 Through 8 __________________________________________________________________ This diagnostic test s port B6, located on PCB #5000- A89, PAL A89-8. Please ref er to drawing #6000-517 f or sensor wiring details.
Exatron 3000B www.exatron.com 5-10 Chapter 5 Diagnostics ; ; ; ; Solenoid Check __________________________________________________________________ This diagnostic tests port 03, located on PCB #5000-398, PAL 398- 72, U5, U6. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [2] key .
Exatron 3000B www.exatron.com 5-11 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: RS-232 Check (Control Panel Check) __________________________________________________________________ For exter nal Handler RS-232 port, this diagnos tic tests port 28, 29, 2A, 2B, 2C, 2D, 2E, located on PCB #3000-055, PAL ROB 1, U11, U15.
Exatron 3000B www.exatron.com 5-12 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Output Port (Output Cover LED Check ) __________________________________________________________________ For Output Por t, this diagnostic tes ts port 12, loc ated on PCB #5000-A89, PAL A89-3.
Exatron 3000B www.exatron.com 5-13 Chapter 5 Diagnostics ; ; ; ; INTERFACE CHECK: Input Sort Check __________________________________________________________________ This diagnostic test s port 14, located on PCB #5000- A89, PAL A89-2. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [3] key .
Exatron 3000B www.exatron.com 5-14 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Shuttle Motor Check _______________________________________________________ This diagnostic tests input port C4, output port C4, C9, located on PCB #5000- 397, PAL 397-3, U7.
Exatron 3000B www.exatron.com 5-15 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Test Site Plunger Motor “Z-Motor” Ch eck _______________________________________________________ This diagnostic tests input port C5, output port C5, C9 located on PCB #5000- 397, PAL 397-4, U8.
Exatron 3000B www.exatron.com 5-16 Chapter 5 Diagnostics ; ; ; ; ALL MOTOR CHECK: Octoloader Motor Check __________________________________________________________________ This diagnostic tests input port C6, output port C6, C9 located on PCB #5000- 397, PAL 397-5, U9.
Exatron 3000B www.exatron.com 5-17 Chapter 5 Diagnostics ; ; ; ; OCTO/INDEX CHECK: Shuttle Solenoid Check _______________________________________________________ This diagnostic test s port B1, located on PCB #5000- A89, PAL A89-10. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [5] key .
Exatron 3000B www.exatron.com 5-18 Chapter 5 Diagnostics ; ; ; ; OCTO/INDEX CHECK: Input Sensor Check _______________________________________________________ This diagnostic test s port B2, located on PCB #5000- A89, PAL A89-10. TO ENT ER T HIS CHECK: Handler displays DIA GNOST ICS Press the [5] button.
Exatron 3000B www.exatron.com 5-19 Chapter 5 Diagnostics Modified Automatic Z Adjust Feature All E XATR ON 3000B Ser ies Plunge-to-Board handler s com e equipped with a m odified version of our automatic Z plunger top pos ition adjustm ent.
Exatron 3000B www.exatron.com 5-20 Chapter 5 Diagnostics 5. BEGIN MOVING T HE PLUNGER DO W N USING THE [6] KEY FIRST, then the other keys as needed. Stop when y ou can s ee the pick -up head jus t start to c ompr ess against the gate as viewed from above the plunger.
Exatron 3000B www.exatron.com 5-21 Chapter 5 Diagnostics Automatic Z Adjust Quick Reference W ith at least one device in the index sec tion: 1 . Press [M A NUAL] . 2 . Press [5] . 3 . Press [RUN] to begin the self -adjus tm ent operation. 4 . Pre ss [Clear] to exit Self Adjust Z and return to Manual Mode.
Exatron 3000B www.exatron.com 5-22 Chapter 5 Diagnostics Figure 5-2 Z Plunger A ssembly.
Exatron 3000B www.exatron.com 6-1 Chapter 6 Display Dicti onary Chapter 6 Display Dictionary Model 3000B Handler Status and Error Messages __________________________________________________________________ Messages which appear on the handler contr oller's dis play are alphabetically listed below in boldface print.
Exatron 3000B www.exatron.com 6-2 Chapter 6 Display Dicti onary 1 LEFT STEP The m otor under consideration has m oved one full st ep to the left. 1 RIGHT STEP The m otor under consideration has m oved one full step to the r ight. 2 LEFT STEPS The m otor under consideration has m oved two full steps to the lef t.
Exatron 3000B www.exatron.com 6-3 Chapter 6 Display Dicti onary BAD RESPONSE The handler is using the E XA T RO N RS- 232 Interfac e. W hile the handler is establis hing initial com m unication, it is s eeking a Ready response "R" from the tester.
Exatron 3000B www.exatron.com 6-4 Chapter 6 Display Dicti onary CHECK CONTACTS? This mes sage indicates that the Z plunger has s om ehow become out of step and has m oved too f ar up in the Z m otor ass embly.
Exatron 3000B www.exatron.com 6-5 Chapter 6 Display Dicti onary 3. Verify that the plunger is m echanically adjusted corr ectly. Perform the Self Adj ust Z pr ocedure described in Chapter 5, Diagnostics.
Exatron 3000B www.exatron.com 6-6 Chapter 6 Display Dicti onary DIAGNOSTICS You have pressed the [DIA GNOST ICS] button. Please refer to the Diagnos tics Chapter 5 of this m anual for f urther details on using the Diagnostic s Mode. DOUBLE PART ERR The handler has m iscycled and placed two or mor e devices into the tes t site.
Exatron 3000B www.exatron.com 6-7 Chapter 6 Display Dicti onary EXATRON RS-232 Please ref er to PICK INTERFACE? mes sage later in this s ection. EXATRON SUPER Please ref er to PICK INTERFACE? mess age later in this sec tion. FAIL PROGRAM Failed program m ing cycle.
Exatron 3000B www.exatron.com 6-8 Chapter 6 Display Dicti onary HANDLER OUT CHK Please ref er to the Diagnostics /INTERFACE CHECK: O utput Port Check (Output Cover LED Chec k) section in Chapter 5 of this m anual f or details. HANDLER PAUSED You have pressed the [PAUSE] button.
Exatron 3000B www.exatron.com 6-9 Chapter 6 Display Dicti onary FULL TUBE COUNT Press t he [7] key . Display w ill read, FULL TUBE = _____ . (The curr ent full tube count setting will be shown.) Enter desired f ull tube count changes using the contr oller k ey pad num ber keys.
Exatron 3000B www.exatron.com 6-10 Chapter 6 Display Dicti onary INTO T SITE JAM The handler has tried to load a device into the tes t site, but the device has f ailed to arrive ther e. Manually clear the jam m ed devic e and the handler will automatic ally restart.
Exatron 3000B www.exatron.com 6-11 Chapter 6 Display Dicti onary LOAD DEVICE ? Please ref er to SET P/V/L M ODE? m ess age later in this s ection. LOAD EMPTY TUBE An output tube was rem oved after the handler selected an output bin, but bef ore the sort s huttle arrived at that tube.
Exatron 3000B www.exatron.com 6-12 Chapter 6 Display Dicti onary MANUAL MODE You have pressed the [M A NUAL] button. Y ou m ay now make m echanic al adjustm ents to the handler, mak e changes to the Set UP, or run Diagnostic s sequenc es as needed. You may resume autom atic handler operation by pressing the [RUN] button.
Exatron 3000B www.exatron.com 6-13 Chapter 6 Display Dicti onary MOTOR A BUSY ? (Shuttle) MOTOR B BUSY ? (Z Motor T est Site Plunger) MOTOR C BUSY ? (Octoloader ) MOTOR D BUSY ? (Optional - May Not Be Used) The handler is check ing to see if the stepper m otor is m oving as needed f or each of the above handler com ponents.
Exatron 3000B www.exatron.com 6-14 Chapter 6 Display Dicti onary MULTI SORT ERR The handler is at the end of the test cycle. More than one sort com m and from the tes ter has been received. T he output cover LEDs will flash the sor ts which were received by the handler.
Exatron 3000B www.exatron.com 6-15 Chapter 6 Display Dicti onary OCTO/INDEX CHECK Please ref er to the Diagnostics /OCT O/INDEX CHECK s ection in Chapter 5 of this m anual. OUTPUT CLEAR ? There has been a device jam at the handler's output. The handler now senses that the shuttle and the top of the output tubes ar e clear of devic es.
Exatron 3000B www.exatron.com 6-16 Chapter 6 Display Dicti onary PICK INTERFACE? The handler is ask ing you to select one of the following four interfac e choices : [1] = HA NDLER PORT . [2] = EXATRON SUPER . Us e this interf ace when the handler is being c ontrolled by a PC using E XAT R ON -s upplied soft ware.
Exatron 3000B www.exatron.com 6-17 Chapter 6 Display Dicti onary PLUNGE = _ _ _ _ A four digit num ber will be display ed following PLUNGE = _ _ _ _ . T his ref ers to the num ber of steps the plunger will move when placing the DUT into the handler's PI contacts.
Exatron 3000B www.exatron.com 6-18 Chapter 6 Display Dicti onary READY TO RUN The handler is ready to run; press the [Enter] button to operate. RS-232 CHECK Please ref er to the Diagnostics /INTERFACE CHECK: RS- 232 Check (Control Panel Chec k) section in Chapter 5 of this manual.
Exatron 3000B www.exatron.com 6-19 Chapter 6 Display Dicti onary SHUTTLE EMPTY ? The handler was ex pecting a device to be in the s huttle, but none is detected. T here has been a m isc ycle or a flush c ycle. You may skip past this error by pressing the [Enter] button.
Exatron 3000B www.exatron.com 6-20 Chapter 6 Display Dicti onary START 1 TEST The handler has issued a Star t Test c om m and to the tester/PC. START 2 TEST The handler has detected a f ailure on the firs t test and is attem pting to double-tes t the device.
Exatron 3000B www.exatron.com 6-21 Chapter 6 Display Dicti onary 10. You may press the [7] key. This k ey only operates when the PROGRAM RS-232 interf ace has been chosen. T he handler will display SET P/V/L M ODE? Select one of the f ollowing operations: [1] = PROG RA M DEVICE? Sets the handler to bit chec k and Program the device in the handler.
Exatron 3000B www.exatron.com 6-22 Chapter 6 Display Dicti onary TEST ABORTED The handler has been instruc ted by the operator to abort a test bef ore the end of the test/program cycle.
Exatron 3000B www.exatron.com 6-23 Chapter 6 Display Dicti onary UART OUT ERROR The handler's UART has detected an error . Turn the handler OFF, then O N and try again. If the problem continues , replace the handler's 8085A CPU PCB, E XATRON part #3000-055.
Exatron 3000B www.exatron.com 6-24 Chapter 6 Display Dicti onary Z MOTOR CRASH ? This mes sage indicates that the Z plunger has s om ehow become out of step and has m oved too f ar up in the Z m otor ass embly.
Exatron 3000B www.exatron.com 7-1 Chapter 7 Prev enti ve Maintenance Chapter 7 Preventive Maintenance Overv iew This chapter desc ribes the operator 's im portant contr ibution to handler productivity: keeping the Model 3000B clean and sm ooth running.
Exatron 3000B www.exatron.com 7-2 Chapter 7 Prev enti ve Maintenance 5. W ipe down all stainless steel sur faces (non-trac k work) with C HA MPION br and Stainless Steel Cleaner (part #T LS09-125) s prayed onto a c lean cloth. DO NOT SPRAY STAINLESS ST EEL CLEANER DIRECTLY ONT O T HE HANDLER.
Exatron 3000B www.exatron.com 7-3 Chapter 7 Prev enti ve Maintenance Monthly Maintenance AFTER 160 HOURS , OR MORE OFTEN AS NEEDED 1. Check the shuttle chain f or signs of wear. Brok en or worn link s will cause the handler to j am and m ay cause dam age to your devices.
Exatron 3000B www.exatron.com 7-4 Chapter 7 Prev enti ve Maintenance 9. Check the operation of the air regulator's or ange shutoff valve: A. Tur n the valve OFF and verif y that the air is indeed off.
Exatron 3000B www.exatron.com 7-5 Chapter 7 Prev enti ve Maintenance Biannual Maintenance AFTER 1000 HOURS , OR MORE OFTEN AS NEEDED Schedule your handler to be taken out of service f or one day. The entire handler should be ins pected by a qualified technic ian.
Exatron 3000B www.exatron.com 7-6 Chapter 7 Prev enti ve Maintenance To order replacem ent parts or receive as sistanc e with any repair , y ou may call the E XAT R ON fac tory toll- free at: [800] EXA-T RON [800] 392-8766 Direct: [408] 629-7600 Or, f eel free to f ax us at [408] 629-2832 with your request.
Exatron 3000B www.exatron.com 7-7 Chapter 7 Prev enti ve Maintenance F IGURE 7-1 E XATR ON P OW ER S UPPLY.
Exatron 3000B www.exatron.com 7-8 Chapter 7 Prev enti ve Maintenance General Solenoid Maintenance Guidelines 1. Keep the solenoids as c lean as poss ible. 2. If the handler is used with devices which have exc essive m old f lash, the solenoids will require cleaning regularly.
Exatron 3000B www.exatron.com 7-9 Chapter 7 Prev enti ve Maintenance Air Regulator Maintenance Guidelines Some E XA TR ON Changeover Kits use com pres sed air.
Exatron 3000B www.exatron.com 7-10 Chapter 7 Preventive Maintenance F IGURE 7-2 P RESSURIZ ED -A IR R EGULATOR.
Exatron 3000B www.exatron.com 7-11 Chapter 7 Preventive Maintenance F IGURE 7-2 A. A IR P RESSURE M ETER . B. A IR P RESSURE A DJUSTMENT . C. A IR ON/OFF V ALVE . Orange in c olor . Som e newer versions will have the orange switch as shown below. D. A IR O UTPUT .
Exatron 3000B www.exatron.com 7-12 Chapter 7 Preventive Maintenance Vacuum Generator Maintenance Guidelines Some E XA TR ON Changeover Kits contain a vacuum generator ( a.k.a. "ventur i") to create the vac uum used in the operation of the specif ic k it.
Exatron 3000B www.exatron.com 7-13 Chapter 7 Preventive Maintenance 2. Check the vacuum sensor adjustm ent. Firs t, be aware that the vacuum sensor adj ustm ent is a 270 ° total turn potentiometer. If you try to turn it more than the 270 ° ° ° ° allowed, it w ill break.
Exatron 3000B www.exatron.com 7-14 Chapter 7 Preventive Maintenance F IGURE 7-3 V ENTURI /V ACUUM G ENERATO R.
Exatron 3000B www.exatron.com 7-15 Chapter 7 Preventive Maintenance F IGURE 7-3 A. V ACUUM F ILTER . B. A IR I NPUT . Typic ally 80 PSI, +/- 3 PSI. C. V ACUUM P ORT . Connects to Pick Up/Apply Head. D. V ACUUM S ENSO R A DJUSTMENT P OTENTI OMETER . E.
Exatron 3000B www.exatron.com 7-16 Chapter 7 Preventive Maintenance PARTICLE INTERCONNECT CONTACT MAINTENANCE WHY CLEAN P I CONTACTS? E XATR ON ' S patented Partic le Interconnec t ("P I") contacts can best be vis ualized as a m icrosc opic bed of nails.
Exatron 3000B www.exatron.com 7-17 Chapter 7 Preventive Maintenance If you encounter resistanc e while attempting to rem ove the contac t assem bly by hand, gently insert a thin-bladed s crewdriver between the base of the PI contactor and the program m er sock et adapter.
Exatron 3000B www.exatron.com 7-18 Chapter 7 Preventive Maintenance.
Exatron 3000B www.exatron.com 8-1 Chapter 8 Drawings Chapter 8 Drawings MECHANICAL 3000-200-B 3000B MA I N ASSEMBLY 3000-209-B 3000B POWER SUPPLY A SSEMBL Y 3000-210-A 3000B SI DE V I EW, STAND A RD M.
Exatron 3000B www.exatron.com 8-2 Chapter 8 Drawings ELECTRICAL Continued 3000-223-B 3000B I /O PORT PCB, A SSEMBLY 3000-223-2-B2 3000B I /O PORT PCB, SCHEMA TI C 3000-858-A “CE” 3000B POWER SUPPL.
Exatron 3000B www.exatron.com 8-3 Chapter 8 Drawings ELECTRICAL Continued 5000-J02-47/37-B1 SHUTTLE AIR BLAST VA LVE WIRI NG 5000-P69-1-A 1 OUTPUT DOOR/TUBE SW I TCH CA BLE 6000-517-C-3 TYPE 2 SW I TC.
Exatron 3000B www.exatron.com 8-4 Chapter 8 Drawings.
Exatron 3000B www.exatron.com 9-1 Chapter 9 Replacement Parts Chapter 9 Replacement Parts Overv iew Illustrations and Inf orm ation for replacem ent sens ors, LEDs, c ontactors , output tubes and edge connectors are provided in this c hapter beginning on the following page.
Exatron 3000B www.exatron.com 9-2 Chapter 9 Replacement Parts.
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Exatron 3000B www.exatron.com 10-1 Chapter 10 Supplement Chapter 10 Supplement PARTS LISTS Overview Following the descriptive guide below, is a Com ponent Parts List f or the Model 3000B Handler.
Exatron 3000B www.exatron.com 10-2 Chapter 10 Supplement 3. " DESCRIPTION" This is the nam e assigned to the par t. In mos t cases , this desc ription will easily define the pat y ou wish to locate. Please include this des cription when ordering r eplacem ent parts.
Exatron 3000B www.exatron.com 10-3 Chapter 10 Supplement 8. "FINIS H" This des ignates the f inish used on the part. CLEA R : Clear anodizing, silver in color. BLUE : Blue anodizing. BLA CK : Black anodizing. RED : Red anodizing. NEDOX : Conductive, hard finis h, silver in c olor.
Exatron 3000B www.exatron.com 10-4 Chapter 10 Supplement.
An important point after buying a device Exatron 3000B (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Exatron 3000B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Exatron 3000B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Exatron 3000B you will learn all the available features of the product, as well as information on its operation. The information that you get Exatron 3000B will certainly help you make a decision on the purchase.
If you already are a holder of Exatron 3000B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Exatron 3000B.
However, one of the most important roles played by the user manual is to help in solving problems with Exatron 3000B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Exatron 3000B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
