Instruction/ maintenance manual of the product IB106-340 Emerson Process Management
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Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 http:// www.processanalyt ic.com Oxy mitter 4000 Oxygen T ransmitter.
Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.
HIGHLI GHTS OF CH ANGES Effectiv e M ay, 1998 Rev. 2. 0 Page Summ ary — Modif ied exis ting m anual to ac comm odate in tegra lly mou nted S PS 4000 Single Pr obe Autocal ibration Sequ encer inform ation. — Added loc ks for the elec tronic hous ing covers throughou t the m anual.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e May, 1998 Rev. 2. 0 (Cont inued) Page Summ ary Page 6-4 Updated F igure 6- 3 to inc lude las t ca libration f ailed alarm . Page 6-6 Added fau lt 14 to T able 6-1. Page 6-1 4 Added NOT E to det erm ine when to re place th e diff usion elem ent.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Oct., 1998 Rev. 2. 1 (Cont inued) Page Summ ary Page 9-2 Changed F igure a nd Index N o. Page 9-3 Changed F igure a nd Index No. a nd Desc ription. Added Abr asiv e Shield Assembli es to parts l ist. Page 9-5 through 9-7 Changed F igure a nd Index N o.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Nov., 19 99 Rev . 2.3 Page Summ ary Pages P- 11 thru P-15 Added n ew Quic k Star t Guide. Page 1-1 0 Added inform ation on electronic s oper ating temper atures an d parts for mounting. Page 1-1 4 Rem oved Table 1-4, renum ber ed subseq uent tabl es in Sec tion 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Oxymitter 4000 TA BLE OF CO NTENT S PREF ACE.....................................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 ii Rosemount Analytical Inc. A Divi sion of Em erson Process Management Oxymitter 4000 6-0 M A INTEN ANCE AND SERVIC E ................................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Oxymitter 4000 LIST OF I LLUSTR ATIONS Figure 1-1. T y pical S ystem Pack age .................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 Figure 7-12. Fault 12, EEPROM Corrupt ...........................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Oxymitter 4000 PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation and mainten ance of t he Ox ymitter 40 00.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORT A NT S A FETY INSTRU CTIONS FO R THE WIR ING A ND IN STA LL A TIO N OF THIS A PP A R ATUS The following safety instructions apply specifically to all EU member states.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIA L SAFETY D ATA SHEET JULY 1, 1996 SECTION I. IDENTIFIC A TION PRODUCT NAME Cerami c Fiber Heaters, Mol ded Insul ation Modules and Ceramic Fi ber Radian t Heater Panel s.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fi ber shapes. With or w ithout optional white to gray granu lar surface coating and/or option al black surface coating .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Oxymitter 4000 SECTION V. HEA LTH HAZARD DA TA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EX POSURE EYE Avoid contact with ey es.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 4) Pleural plaques (th ickening along the ch est wall) have been obs erved in a small num ber of em plo yees who had a long du ration of em ployment.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Oxymitter 4000 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hy drofluoric acid and concen trated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION IX. SPECIA L PREC A UTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be f ollow ed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Oxymitter 4000 Insulation su rface should be lightly s prayed with water bef ore removal to suppres s airborne dus t. As water evaporates during rem oval, additional water sh ould be sprayed on surfaces as needed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 WHAT YOU NEED T O KNOW BEFORE INSTALLING A ND WIRING A ROSEMOUNT OXYMITTER 400 0 OXYGEN TRA NSMITTER 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -11 Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK ST ART GUIDE? Use this Quick Start Guide if ... 1. Your s ystem requires a STANDARD or INT EGRAL S PS 40 00 OPT ION ins tallatio n.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-12 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using t.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -13 Oxymitter 4000 - - - - + + + + FA C T O R Y WIRE D 4-20 mA CONNECTION TERM.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-14 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK REFE RENCE GUI DE OXYMITTER 4000 OXYGEN TRANSMITTER Performing a Manual Calibration 1. Place the contro l loop in m anual.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -15 Oxymitter 4000 HART COMMUNIC A TOR F AST KEY SEQUENCES Perform Calibr atio.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-16 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 Oxymitter 4000 SECTION 1 DESCRIPTION AND SPE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-2 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 2 7 1 26170008 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 6 5 3 4 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 Oxymitter 4000 c.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-4 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 3. Membr ane ke ypad and HART comm u- nication are sta ndard. T o use the HART c apabilit y, you m ust have e ither: (a) HART Model 275 Comm unicator.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 Oxymitter 4000 e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-6 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 DUCT ST ACK GASES CALIBRA TIO.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 Oxymitter 4000 1-3 IM PS 4000 (O ptional) Inform ation on th e IMPS 4 000 is availa ble in th e IMPS 4000 Intell igent Mu ltipr obe T est Gas Se- quencer I nstruc tion Bulletin.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-8 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 MANIFOLD INTERF ACE BOARD CAL.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-9 Oxymitter 4000 c. Operation The SP S 4000 wor ks in conjunc tion with t he Oxymitter 4000 ’s CALIBRAT ION RECOM- MENDED f eature to perfor m an autoc alibra- tion.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-10 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 1-6 SPECIFIC A T IONS Oxymitter 4000 O 2 Range: Standard ....................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-11 Oxymitter 4000 Si gnals: Analog Outp ut/HART ............................... 4-20 mA is olated f rom power suppl y, 950 ohm s m axi- m um load Logic I/O .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-12 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 Table 1- 1. Produc t Matr ix OXT4A Ox y mitter 4000 In Situ Ox y gen T ransmitter Oxygen Transmitter - Instruction Book Code Sensin g Probe T y pe 1 ANSI (N.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-13 Oxymitter 4000 Table 1-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-14 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 T ab le 1 -3 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, read the “Safet y inst ructions f or the wirin g and installation of this apparatus ” at the front of this Instruction Bulletin.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-2 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 CO VER REMO V AL & ACCESS (305) (305) 12 12 ADD TO DIM “A” FOR PR OBE WITH CERAMIC DIFFUSER AND FLAME ARREST OR 5.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Oxymitter 4000 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) TERMINAL COVER NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-4 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H DEFLECT OR ASSY 9 FT 12 FT (3112) (4026) 139 (3531) 158.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE 5.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-6 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTER PLA TE NOT FURNISHED BY ROSEMOUNT .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-8 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 4. If usi ng the opti onal c eram ic dif fusio n elem ent, the ve e deflec tor m ust be cor- rect ly o rient ed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Oxymitter 4000 6. If the s ystem has an abras ive shie ld, check the dust seal gask ets. T he joints in the t wo gask ets m ust be stagger ed 180°.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-10 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Connect Line Voltage Connect the line, or L 1, wire to the L1 ter- minal and the ne utral, or L2 wire, to the N term inal (Figur e 2-9).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-11 Oxymitter 4000 2-3 ELECT RIC AL INSTALL ATION (FOR OXY- MITT ER 4000 WIT H SPS 4000) All wir ing m ust c onform to local and n ationa l codes.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-12 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 f.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-13 Oxymitter 4000 - - - - + + + + CAL INITIA TE CAL F AIL LINE .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-14 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-15 Oxymitter 4000 Do not use 100% nitrogen as a low gas (zero gas) . It is su ggest ed that g as for the low (zero ) be betw een 0.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-16 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-1 Oxymitter 4000 SECTION 3 STARTUP Install all p rotectiv e equip ment cov ers and safety ground lea ds before equipmen t startup .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-2 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 c. Verify Ox ymitter 4000 Config uration Located on the m icroproc essor boar d, the top board, are two s witch es that c onfig ure outputs f or the Ox ymitter 40 00 (Fi gure 3-2) .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-4 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3-2 LO GIC I/O This two-term inal lo gic co ntact can .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-6 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3. CALIBR ATION F AILED. On e contac t per probe f rom an SPS 40 00 or I MPS 4000 to t he control room for notification that the ca librati on proc edure f ailed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Operation 4-1 Oxymitter 4000 SECTION 4 OPERATION 4-1 GENER AL a. Overv iew Ensure t he Ox y m itter 4 000 is at norm al op- eration.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 HEA TER T/C HEA TER O CELL 2 CALIBRA TION LIGHTING S.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-1 Oxymitter 4000 SECTION 5 HA RT /A MS 5-1 OVER VIEW The HART Comm unicator is a handh eld com - munic ations inter face de vice.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-3 Oxymitter 4000 5-3 HART COMM UNIC A TOR PC CONNECTIONS There is an option t o interf ace th e HART Com- munic ator with a p ersona l com puter.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 5-1. Logic I/O Configuration Mode Configuration 0 The unit is not configur ed for an y alarm c ondition.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Oxymitter 4000 O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 5-7 HART COMM UNIC A TOR M ANUAL O 2 CAL MET HOD To perf orm a c alibration using the HART Com - munic ator, use th e foll owing pr ocedure.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-9 Oxymitter 4000 5-8 DEFINING A TIMED C ALIBRATION VI A HA RT Use the fol lowin g proce dure to s pecif y a tim e interva l (in hour s) at which the O xymitt er 4000 will be au tom aticall y calibrate d.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-10 HART/AMS Rosemount Anal ytical Inc. A Division o f Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-1 Oxymitter 4000 SECTION 6 MAINTEN A NCE A ND SERVICE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 D IA G N O S T IC A L AR M S TE S T P.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25%.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-5 Oxymitter 4000 readings us ing the f irst c ali- bration g as and th e CAL L ED will flas h contin uous ly.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 6-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-7 Oxymitter 4000 It is recommended that the O xymitter 4000 be remo ved from the sta ck for all service activities.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 b. Oxymitte r 4000 (with Integrally Mounted SPS 4000) 1. Remove. (a) Turn off power to the s ystem .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-9 Oxymitter 4000 500 VA R SERIAL NO. TAG NO . OXYMITTER 4000 VOL TS: WA TTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-10 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 10. Holding th e J1 con nector leads, slide the electron ic ass embl y the rest of the way into th e hous ing.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-11 Oxymitter 4000 3 D 3 96 1 9 G REV 1 + 250V AC TIME LAG 5A + + + + + + + + 1 FUSE POWER SUPPL Y BOARD 22220058 Figure 6-7 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-12 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6-7 HE ATER ST RUT REPLACEM ENT This paragraph c overs hea ter str ut replacem ent.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-13 Oxymitter 4000 f. W hen replacing t he strut, align th e slo t on the heat er plate with the c alibrat ion gas line in the pro be tub e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-14 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 NOTE To d etermine if the d iffusion element needs to b e repla ced, ref er to p ara- graph 6-2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-15 Oxymitter 4000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECT OR HUB SETSCREW RET AINER CEMENT PORT CEMENT FILLET 22220029 Figure 6-1 0.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-16 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 Do not get cement on ceramic diffu- sion elem ent excep t wh ere it touch es the hub.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-17 Oxymitter 4000 1 2 3 3 27 28 29 4 5 6 8 9 10 11 7 12 13 14 15 16 17 18 19 21 22 23 24 25 26 20 4 30 26170023 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-18 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Board Rep lacement Perform the fo llowing pr ocedur e to re place power su pply board (18, F igure 6-1 1) or in- terfac e board (19) .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-19 Oxymitter 4000 - - + + + CAL INITIA TE BLACK CAL F.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-20 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 7. Tag and u nplug so lenoid ( 13 or 2 0) leads f rom power s upp ly board ( 18). Refe r to Figu re 6 -12.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-21 Oxymitter 4000 f. Pressure Regulator (Optional) Maintenance 1. Pressur e Adjus tments . Refer ence air pressur e regulat or (8, F igure 6-1 3) is factor y set to 20 psi (138 k Pa).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-22 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6. Remove s crews (6) and br ack et (5) se- curing flo wmeter ( 16 or 17) to flo wme- ter brack et (25).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-23 Oxymitter 4000 26170012 4 NOTE: A ST ANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-24 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-1 Oxymitter 4000 SECTION 7 TROU BLESHO OTING Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 The logic contac t is s elf-power ed, +5 VDC, 340 ohm series resistanc e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-3 Oxymitter 4000 Table 7-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-7 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-9 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-11 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-12 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-13 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-14 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-15 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-16 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-17 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-18 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-19 Oxymitter 4000 Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-20 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Tabl e 7-2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-21 Oxymitter 4000 CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. CHECK FUSE F1 ON POWER SUPPL Y BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-22 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 INTERF ACE BOARD IS NOT SENDING SIGNAL. REPLACE INTERF ACE BOARD PER P ARAGRAPH 6-10b. IS THERE FLOW? SECUREL Y TIGHTEN ALL J3 SCREW TERMINALS ON POWER SUPPL Y BOARD TO MAKE CONNECTIONS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 8-1 Oxymitter 4000 SECTION 8 RETURN OF M A TERI AL 8-1 If fac tory repair of defecti ve equ ipm ent is re- quired, pr oceed as fo llows: a.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 8-2 Return of Material Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-1 Oxymitter 4000 SECTION 9 REPLACEMENT PARTS Table 9- 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-2 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-3 Oxymitter 4000 Table 9- 1. Replacem ent P arts for Probe (C ontinu ed) Figure and Index No. Part Number Description 6-1, 6 3D39644G0 1 18" AN SI Probe Tube As sy.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-4 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1. Replacement Parts for Probe (Continued) Figure and Index No. P art Number Descri ption 2-3 3D39003G0 9 JIS 9’ A brasive Shield Ass y.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-5 Oxymitter 4000 Table 9- 2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-6 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9- 2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-7 Oxymitter 4000 T ab le 9- 3.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-8 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-1 Oxymitter 4000 SECTION 10 OPTIONAL A CCESSORIES HAR.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-2 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPS 4000 INT ELLIGENT M ULTIPROBE T ES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-3 Oxymitter 4000 O 2 C ALIBRATION G AS SEQ UENCER Ros.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-4 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 11-1 Oxymitter 4000 SECTION 11 INDEX This index is an alphab etized listi ng of par ts, term s, and pr ocedur es havi ng to d o with t he Haz- ardous Area Ox ygen/Com bustibl es T ransm itter.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 11-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 N Nernst Equat ion, 1-1 O O 2 Range, 3-2 , 3-3 P Pack .
3536 3583/4-01 WA RRA NT Y Rosem ount warrants that t he equipm ent m anuf actured and sold b y it will, upon s hipm ent, be f ree of def ects in workm anship or m aterial.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 © Rosemount Anal ytical Inc. 2001 Oxymitter 4000 Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.
An important point after buying a device Emerson Process Management IB106-340 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson Process Management IB106-340 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson Process Management IB106-340 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson Process Management IB106-340 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson Process Management IB106-340 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson Process Management IB106-340, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson Process Management IB106-340.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson Process Management IB106-340. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Process Management IB106-340 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
