Instruction/ maintenance manual of the product E25-E950 Emerson Process Management
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El-O-Matic E and P Series T echnical data pneumatic Rack and Pinion actuators Product Data sheets DOC.DSE.PN.US Rev . * 0D 2011 www.El-O-matic.com.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Sheet No .: Date: Jan uar y 2010 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Jan uar y 2010 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice. Updated data sheets can be obtained from our website www .El-O-Matic.com or from your nearest V alve A utomation Center USA : +1 813 319 0266 Eur ope : +31 74 256 10 10 Asia-Pacific: +65 6501 4600 www.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Sheet No .: Date: Nov ember 2009 Copyright © Emerson Process Management. The inf or mation in this document is subject to change without notice.
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
Data sheet Cop yright © E merso n Pr oces s Man agem ent. The inf ormat ion in t his d ocum ent is su bjec t to chan ge w ithou t no tice . Upd ated data she ets can b e ob tain ed fr om o ur w ebsi te w ww .
© 2010 Eme rson Proc ess Manag ement. All righ ts reserv ed. The Eme rson logo is a trad emark and serv ice mark of Eme rson Elec tric Co. “Br and mark lis ting” are mark s of one of the Emer son Proces s Managem ent famil y of compani es. All oth er marks are pro perty of the ir respect ive owner s.
DOC,F20,EDN Re v . : - Installation and Operation Manual Electro-Pneumatic P ositioner F20 Accredited by the Dutch Council for Certification English Deutsch Nederlands.
2 DOC ,F20,EDN Re v .: - Contents (English) 1.0 Introduction .................................................................. 4 1.1 Product Description F20 ....................................... 4 1.2 Operating Principles ..........................
3 DOC ,F20,EDN Re v .: - W ARNUNG Das Gerät darf nur von Fachper sonal, das mit der Monta ge, der Inbetriebnahme und dem Betrieb dieses Produktes vertraut ist, mon tiert und in Betrieb genommen werden.
4 DOC ,F20,EDN Re v .: - 1.0 Intr oduction / Einführung / Introductie 1.0 1.1 Product Description F20 El-o-matic POSIFLEX positioners belong to the most advanced positioners of their type on the market today .
5 DOC ,F20,EDN Re v .: - 1.0 Introduction / Einführung / Intr oductie 1.1 Produktbeschreibung F20 Die El-o-Matic POSIFLEX-Positioner gehören zu den fortschritt- lichsten Stellungsreglern ihrer Art am Markt.
6 DOC ,F20,EDN Re v .: - 1.2 Operating Principles The positioner provides the means for a pneumatic actuator to be accurately positioned to any point between full open and full closed position. The actuator’ s movement is controlled in propor tion to a 4-20 mA incoming signal.
7 DOC ,F20,EDN Re v .: - 1.0 Introduction / Einführung / Intr oductie 1.2 Arbeitsweise Der Stellungsregler bietet die Möglichk eit, ein pneumatisches Stell- glied in jeder beliebigen Stellung zwischen völlig auf und völlig ge- schlossen zu positionieren.
8 DOC ,F20,EDN Re v .: - 2.1 Mechanical Installation - Rotary Actuator s The positioner is mounted on to the top surface of the pneu- matic actuator using an appropriate mounting kit.
9 DOC ,F20,EDN Re v .: - 2.0 Installation - Rotary Actuators / Einbau Drehantriebe / Montage op roterende aandrijvingen 2. 1 Mec hanischer Einbau - Drehantriebe Der Stellungsregler wird oben auf dem pneumatischen Stellglied montiert unter Anwendung eines entsprechenden Montagesatzes.
10 DOC ,F20,EDN Re v .: - 2.2 Pneumatic Connections Assuming a standard (direct acting) installation with an increasing signal to open the valv e in a CCW (counter clock- wise) direction. Before connecting an y air suppl y make sure that the air av ailable is c lean dry instrument air filtered to at least 25 microns.
11 DOC ,F20,EDN Re v .: - 2.0 Installation - Rotary Actuators / Einbau Drehantriebe / Montage op roterende aandrijvingen 2.2 Pneumatikanschlüsse Es wird ausgegangen von einer (direkt wirkenden) Standardaus- führung mit ansteigendem Signal zum Öffnen des V entils im Gegen- uhrzeigersinn.
12 DOC ,F20,EDN Re v .: - 3.1 Mechanical Installation - Linear Ac- tuators The mounting set is used for mounting POSIFLEX positioners on linear actuator which hav e mountings in accordance with DIN IEC 534-6. All parts are made from stainless steel. The mounting sets contain two diff erent le v ers f or diff erent strok e ranges: 1.
13 DOC ,F20,EDN Re v .: - 3.0 Installation - Linear Actuators / Einbau - Hubantriebe / Monta g e - lineaire aandrijvingen 3. 1 Mechanischer Einbau - Hubantriebe Zum Anbau ist der Montagewink el (7) mit den Spannbügeln (8) für Antriebe mit Säulenjoch oder Schraube M8x20 (16) mit Unterleg- scheibe M8 (17) für Antriebe mit Gußjoch vor gesehen.
14 DOC ,F20,EDN Re v .: - 3.2 Pneumatic Connections Assuming a standard installation, with direct acting an increas- ing signal to open the valv e (rising spindle). Before connecting an y air suppl y make sure that the air av ailable is c lean dry instrument air filtered to at least 25 microns.
15 DOC ,F20,EDN Re v .: - 3.0 Installation - Linear Actuators / Einbau - Hubantriebe / Monta g e - lineaire aandrijvinge n 3.2 Pneumatikanschlüsse Es wird ausgegangen von einer direkt wirk enden Standardaus- führung mit ansteigendem Signal zum Öffnen eines V entils (mit stei- gender Spindel).
16 DOC ,F20,EDN Re v .: - 4.1 Electrical Connections Connect the 4 - 20 mA signal to the terminals (4) and (5), making sure that the + and - are the correct wa y round.
17 DOC ,F20,EDN Re v .: - 4.1 Elektrische Anschlüsse Anschließen des 4-20 mA Eingangssignales mit den Anschlüssen (4) und (5). Es ist sicherzustellen, daß das + Signal richtig angeschlos- sen ist.
18 DOC ,F20,EDN Re v .: - 4.6 Split range setting T o change the range from full range to split range remov e the split range jumper . This wa y the positioner can be controlled either by a 4 to 12mA signal or a 12 to 20mA signal. The start point can be set at 4 or 12mA with the "ZERO"- trimmer.
19 DOC ,F20,EDN Re v .: - 4. 6 Einstellung für geteilten Eingangsbereich / Split range Durch Ziehen des einzelnen roten Jumpers auf der Leiterplatte kann der Eingangssignalbereich halbiert werden. Damit kann man den Stellungsregler entweder mit einem Eingangssignal v on 4 bis 12mA oder 12 bis 20mA betreiben.
20 DOC ,F20,EDN Re v .: - Input signal Rotar y actuator Linear actuator 1 2 A B Close B A Direct acting Input signal Rotar y actuator Linear actuator 1 2 A B Close B A Re verse acting 5.1 Failure Modes - Doub le acting The standard setup for doub le acting actuators is so that an increasing input signal opens the valv e .
21 DOC ,F20,EDN Re v .: - 5.0 Failure Modes / A usfallarten / Storing en 5.1 A usf allarten Doppeltwirkend Die Standardeinstellung für doppeltwirkende Stellantriebe ist die, bei der ein ansteigendes Gerätesignal das V entil öffnet. Beim Ausfal- len des Signals wird das V entil geschlossen.
22 DOC ,F20,EDN Re v .: - 5.2 Failure Modes - Single Acting (Spring return) Spring return actuators may be “f ail open” or “fail close” depending on what happens when the air fails. This air f ailure mode must be b uilt into the actuator and maintained when the actuator is built onto the v alv e.
23 DOC ,F20,EDN Re v .: - 5.0 Failure Modes / A usfallarten / Storing en 5. 2 A usfallarten - Einfachwirkend (Feder - rückführung) Stellungsantriebe mit Federrückführung können vom T yp ,bei Aus- fall auf" oder ,bei Ausfall zu" sein, je nach dem, was passiert, wenn die Luft ausfällt.
24 DOC ,F20,EDN Re v .: - 6.0 General specifications / Allgemeine technische Daten / Algemene specificaties General Speci fi cation s / Al lg emein e techni sche Daten / Al gemene speci fi caties E nglis h De u ts c h N ederlands M etri c / Met r i sch I mperi al Hys t eresis Hyst e re s e Hy st eresis 0.
25 DOC ,F20,EDN Re v .: - El-o-matic International B.V. Asveldweg 19 7556 BR Hengelo Netherlands Verklaring volgens EMC-richtlijn 89/336/EG. El-o-matic International B.V. verklaart hiermee dat de hieronder gespecificeerde produkten voldoen aan de fundamentele veiligheids- en gezondheidseisen.
26 DOC ,F20,EDN Re v .: - 7.1 Introduction The P osition transmitter option provides a contin uous position indication by tr ansmitting a 4 to 20 mA signal. This is propor- tional to the actuators shaft position. The option is equipped with trimmers for z ero and span adjustment.
27 DOC ,F20,EDN Re v .: - 7.1 Einführung Diese Option sorgt mit Hilfe eines Signals von 4 bis 20 mA für eine kontinuierliche Stellungsanzeige. Das Signal ist proportional zur Ab- triebswellenposition. Diese Option ist mit T rimmern für die Null- stellung und Bereich ausgestattet.
28 DOC ,F20,EDN Re v .: - 4. Mount positioner on actuator (see chapter 2 or 3). 5. Make electrical connections as shown in fig. 7.2. Connect also the control signal of the positioner as decribed in chapter 4. Wiring inf ormation Wiring dimension : 1.5 mm 2 / 14 AWG T ool : Screwdriver 0.
29 DOC ,F20,EDN Re v .: - 4. Den Stellungsregler mit dem Antrieb zusammenbauen (siehe Ka- pitel 2 oder 3). 5. Die in Abb . 7.2 gezeigten V erbindungen herstellen. Ebenfalls das Steuersignal des Stellungsreglers anschliessen wie beschrieben in Kapitel 4.
30 DOC ,F20,EDN Re v .: -.
31 DOC ,F20,EDN Re v .: -.
I NT ERNATI O NAL BENE L UX GERM ANY E L-O-MA T I C B.V. EL-O-M A T I C B enel ux EL-O-M ATI C GmbH. P . O . Box 223 P . O . Box 223 Pos t f ach 460234 . D-47856 W illic h 7550 A E Hengelo (O) 7550 AE Hengel o (O) Siem ensring 112 . D-47877 W illic h A sveldweg 19 As veldweg 11 T el.
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However, one of the most important roles played by the user manual is to help in solving problems with Emerson Process Management E25-E950. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Process Management E25-E950 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center