Instruction/ maintenance manual of the product 4710A Emerson Process Management
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www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 C ontrol Wave EFM ControlWave EFM (Electronic Flow Meter).
IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference.
WARRANTY A. Bristol warrants that goods described he rein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing.
How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optima l lead time.
Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficien tly process your return. Co mpletion is req u ired to receive optimal lead time. Lack of info rmation may result in increased lead tim es.
Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software.
A Few Words About Bristol Inc. For over 100 years, Bristol ® has been providing innovative solutions for the measurement and control industry. Our product lines rang e from simple analog chart recorders, to sophisticated digital remote pr ocess controllers and flow computers, all the way to turnkey SCADA systems.
For technical questions regarding ACCOL products, OpenBSI Utilities , UOI and all other software except for Control Wave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsupport@bristolbabcock.
CI-Control Wave EFM - Installation Forward CI-ControlWave EFM Control Wave EFM Electronic Flow Meter INSTALLATION FORWARD NOTE for all Control Wave EFM Inst allers: READ THIS SECTION FIRST! This manua.
CI-ControlWave EFM Contents / 0 - 1 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - Control Wave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION ....................................................
0 - 2 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 1 - Control Wave EFM INTRODUCTION (Continued) 1.5.3.2 Daily Historical Data Log ..............................
CI-ControlWave EFM Contents / 0 - 3 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.3.1.1 Connection to the Multivariable Transducer (MVT) ........
0 - 4 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 2 - INSTALLATION & OPERATION (Continued) 2.4.2.3 Remote Upgrade of Control Wave EFM Firmware .............
CI-ControlWave EFM Contents / 0 - 5 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # Section 4 - SPECIFICATIONS (Continued) 4.3.3 Power Supply External Power Monitor Specs. ..............................
0 - 6 / Contents CI-ControlWave EFM CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) Expansion Comm.
CI-ControlWave EFM Contents / 0 - 7 CI-ControlWave EFM Control Wave EFM Electronic Flow Meter TABLE OF CONTENTS SECTION TITLE PAGE # REFERENCED OEM MANUALS (Continued) External Modem/Radio OEM Manuals (Continued) MDS i NET 900 Ethernet Radio MDS i NET 900 Wireless IP/Ethernet Transceiver – User Guide = MDS 05-2806A01, Rev.
CI-ControlWave EFM Introduction / 1-1 Section 1 Control Wave EFM INTRODUCTION 1.1 GENERAL DESCRIPTION Control Wave EFM electronic flow meters measure differential pressure, static pressure and temperature for a single run and compute flow for both volume and energy.
1-2 / Introduction CI-ControlWave EFM generated on the CPU Module (derived from the regulated 3.3Vdc logic power). In addition to Idle and Watchdog LEDs, there are six status LEDs located on the SCM that will display run time status information.
CI-ControlWave EFM Introduction / 1-3 Figure 1-2A - 4-Slot Control Wave EFM (Internal View) Component Identification Diagram (Shown with D-Type Local Port).
1-4 / Introduction CI-ControlWave EFM Figure 1-2B - 8-Slot Control Wave EFM (Internal View) Component Identification Diagram (Shown with Circular Local Port).
CI-ControlWave EFM Introduction / 1-5 Figure 1-3 - 8/4-Slot Control Wave EFM (Electronic Flow Meter) Base Assemblies (The 4-Slot Chassis is shown wi th ECM Modules in Slots 3 & 4) 1.
1-6 / Introduction CI-ControlWave EFM Control Wave EFM units provide an ideal platform for remote site automation, measurement, and data management in the oil and gas industry. The control strategy file created and download ed into the controller is referred to as a Control Wave project .
CI-ControlWave EFM Introduction / 1-7 function blocks accomplish various tasks comm on to most user applications including alarming, historical data storage, as well as process control algorithms such as PID control.
1-8 / Introduction CI-ControlWave EFM 1.3.1 Enclosure Control Wave EFMs are housed in a standard Hoffman® Enclosure. External dimensions (excluding added hardware and Cover Latches ) are approximately 14.56” high, by 12.97” wide, by 8.31” deep.
CI-ControlWave EFM Introduction / 1-9 Backup Battery Jumper JP1 (on the Battery Back up Board) from position 1 to 2 and then storing it on either pin. If the Real-time clock looses its battery backup a ControlWave Designer system variable bit (_QUEST_DATE) is set.
1-10 / Introduction CI-ControlWave EFM 1.3.2.1 CPU Module Connectors The CPU Modules contain up to seven connectors that function as follows (see Table 1-1): Table 1-1 - CPU Board Connector Summary Ref. # Pins Function Notes P1 76-Pin Factory Debug Not user accessible P2 36-pin Card Edge Backplane I/O Bus Intf.
CI-ControlWave EFM Introduction / 1-11 memory is 32-bits wide. System Firmware and the Boot Project are stored here. No hardware write protection is provided for the FLASH array.
1-12 / Introduction CI-ControlWave EFM Table 1-3 - Assignment of CPU Bd. Switch SW1 Force Recovery Mode Switch Function Setting SW1-3 Force Recovery Mode ON = Force recovery mode (via CW Console) OFF .
CI-ControlWave EFM Introduction / 1-13 The power supply operates from +4.5/+4.9 to +16Vdc or +9.6/10.3 to +16Vdc with the nominal input supply configuration (+6V or +12V ) user configured via on-board jumpers. A supervisory circuit monitors the incoming po wer and the supply voltages.
1-14 / Introduction CI-ControlWave EFM 1.3.3.1 SCM Mode Switch SCM Module’s Mode Switch (SW1), is a 2-positi on piano type DIP-Switch that is utilized for recovery mode and core updump operations (see Sections 2.4.3 and 3.6) 1.3.3.2 SCM Board Fuse The SCM is fused to protect the entire system.
CI-ControlWave EFM Introduction / 1-15 1.3.4 ControlWave EFM Backplanes 4-Slot or 8-Slot Control Wave EFM Backplanes provide for the electrical interconnection of the System Controller Module (SCM), CPU Module, Expansion Communication Modules (ECOMs) and/or I/O Modules.
1-16 / Introduction CI-ControlWave EFM The unit’s Base Assembly Chassis is mounted to the Fabrication Panel inside the Hoffman Enclosure. Control Wave EFM Chassis’ contain a Ground Lug that accommodates up to a #4 AWG Ground Wire.
CI-ControlWave EFM Introduction / 1-17 1.3.6.1 Non-isolated Analog I/O & Analog Input Modules (also see Section 2.3.4.5) Control Wave EFM AI/O Modules provide 6 Analog Inputs and optionally 2 Analog Outputs. All Analog Inputs are externally so urced, single-ended and individually Jumper configurable for either 4-20mA or 1-5Vdc.
1-18 / Introduction CI-ControlWave EFM Figure 1-9 - Control Wave EFM Communications Module 1.3.8 Internal Mounting Brackets Internal mounting brackets that support th e various system components, such as the Battery, Control Wave EFM Base Assembly, etc.
CI-ControlWave EFM Introduction / 1-19 modem will mount via a Radio/Modem Mountin g Bracket (beneath the Battery Mounting Bracket on units equipped with a 4-Slot Chassis).. 1.3.9 Multivariable Transducer The Multivariable Transducer (MVT) pressure assembly is connected to the process manifold either directly or by tubing.
1-20 / Introduction CI-ControlWave EFM Figure 1-11 - Digital To Relay I/O Board 1.3.12 21V Power Supply Option The 21V Power Supply is a continuous mode boos t switching type power supply. It is based upon a low power, low noise circuit that produces 21 Volts from a 12V input.
CI-ControlWave EFM Introduction / 1-21 Solar panels mount to a 2" pipe and can be swiveled for optimum alignment with the sun and their tilt angle is adjustable for maximum performance to accommodate the latitude of the installation site. Solar panel wires enter the unit through a liquid tight conduit fitting on the bottom of the enclosure.
1-22 / Introduction CI-ControlWave EFM • AGA7 with selectable AGA8 Gross or AGA8 Detail • Auto Adjust AGA7/NX-19 • Auto Adjust AGA7 with selectable AGA8 Gross or AGA8 Detail • Includes run swi.
CI-ControlWave EFM Introduction / 1-23 totals, and archive averages. The user can select AGA3/NX-19 (1985), AGA3/AGA8, AGA7/NX-19 or AGA7/AGA8. 1.5.2.1 Flow Rate and Flow Time Calculations (AGA3) For orifice flow measurement, the differential pressure value is compared to a flow cutoff value every second.
1-24 / Introduction CI-ControlWave EFM or an external MVT, the user selects th e downstream tap location during MVT configuration, the MVT firmware changes the si gn of the differential pressure to provide a positive DP value. 1.5.3 Archives The Control Wave EFM stores two distinct types of archive data.
CI-ControlWave EFM Introduction / 1-25 The following items are stored in the Daily Data Log. • Corrected Volume • Uncorrected Volume • Accumulated Energy • Average Static Pressure • Average .
1-26 / Introduction CI-ControlWave EFM 1.5.5 Communications A Control Wave EFM can be configured as a Master or Slave node on either a MODBUS network or a BSAP network. Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd.
CI-ControlWave EFM Introduction / 1-27 slave transmit and receive data on opposite lines ; all slaves (from the first to the "nth") are paralleled (daisy chained) across the same lines . The master node should be wired to one end of the RS-485 cable run.
1-28 / Introduction CI-ControlWave EFM 1.5.6.2 Pulse Output for External Totalizer or Sampler When the Control Wave EFM is configured to provide a pulse output based on volume, the operator provides a control volume and puls e duration. After each calculation cycle, an internal volume accumulator is compared to the control volume.
CI-ControlWave EFM Product Features & Overview / 1A-1 Section 1A PRODUCT FEATURES & OVERVIEW 1A.1 PRODUCT OVERVIEW Control Wave products have been designed and inte grated as a highly adap.
1A-2 / Product Features & Overview CI-ControlWave EFM Full user programming environment, Control Wave Designer with ACCOL III, is available for modification of existing loads as well as creati.
CI-ControlWave EFM Product Features & Overview / 1A-3 Briefly, this library includes function blocks for: Average, Compare, Totalize Scheduling & Sequencing PID & Lead/Lag .
1A-4 / Product Features & Overview CI-ControlWave EFM other client applications communicate with the Bristol networks. OpenBSI supports both serial BSAP protocol and Ethernet Internet Protocol communication to Control Wave and Network 3000 RTUs and controllers.
CI-ControlWave EFM Product Features & Overview / 1A-5 1A.3.3.1 ActiveX Controls Security - 56-bit encryption - allows the user to sign on to the RTU Signal Value - displays signal values in various formats Comm.
1A-6 / Product Features & Overview CI-ControlWave EFM class hardware and software with confidence in their interoperability. Our OpenBSI OPC Server was among the first to comply with the OPC Foundation alarm and event server specification. OPC Data Access 1.
CI-ControlWave EFM Product Features & Overview / 1A-7 Global time-synchronization Time-stamped Alarm reporting Historical archive data transfer Audit file transfer On-line program editing Diagnostics Communication statistics 1A.
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CI-ControlWave EFM Installation & Operation / 2-1 Section 2 INSTALLATION & OPERATION 2.1 INSTALLATION IN HAZARDOUS AREAS Each Control Wave EFM electronic flow meter is furnishe d in a housing .
2-2 / Installation & Operation CI-ControlWave EFM Figure 2-1B - 8-Slot Control Wave EFM (Shown with MDS - Transnet Radio & Circular Local Port).
CI-ControlWave EFM Installation & Operation / 2-3 Each Control Wave EFM Base Assembly (4/8-Slot) is housed in an open-faced Gold Irridite coated Aluminum Chassis assembly. Keyed cutouts in rear wall of the Control Wave EFM Base Assembly are provided for Wall or Panel mounting arrangements.
2-4 / Installation & Operation CI-ControlWave EFM Control Wave EFM Modules that comprise the system are housed in a base assembly consisting of an open faced Gold Irridite coat ed Aluminum Chassis equipped with either a 4-Slot or 8-Slot Backplane.
CI-ControlWave EFM Installation & Operation / 2-5 1. Remove the unit from its carton and install it at the assigned work site (see Section 2.3.1). Dimensions are provided in Section 4.6 of this manual. 2. Remove the SCM Module and after configuring its jumpers, install it into Control- Wave EFM Base Assembly, chassis slot 1, i.
2-6 / Installation & Operation CI-ControlWave EFM Step 3. Establish Communications using either LocalView or NetView, and Run the Flash Configuration Utility Communications must be established with the Control Wave EFM using either LocalView or NetView.
CI-ControlWave EFM Installation & Operation / 2-7 Once the program has been created, it is assi gned to an executable task. The entire project is then saved and compiled. NOTE: From this point on, the order of steps may be varied, somewhat, depending upon the requirements of the user's application.
2-8 / Installation & Operation CI-ControlWave EFM 2.3.1 Mounting the Control Wave EFM Enclosure When mounting one of these units, it is to be positioned in accordance with the following restrictio.
CI-ControlWave EFM Installation & Operation / 2-9 - There should be clearance for the optional Solar Panel (if required) (the Solar Panel may be mounted to the same 2” pipe that secures the unit. - Power wiring should not be installed until the unit has been mounted and grounded at a designated work site.
2-10 / Installation & Operation CI-ControlWave EFM 2.3.1.1 Connection to the Multivariable Transducer (MVT) One Multivariable Transducer (MVT) is provided with each Control Wave EFM and is secured to the bottom of the enclosure. Figure 2-5 details MVT process flange and optional manifold block connector mounting dimensions.
CI-ControlWave EFM Installation & Operation / 2-11 Optional Process Manifold Blocks: Process manifold blocks may be installed on the transmitter to permit the use of connector a ssemblies having different connection centers. The manifold blocks, which are oval in appe arance, mate with the transmitter's process flange.
2-12 / Installation & Operation CI-ControlWave EFM by cathodic protection or other EMF on the pipeline. Control Wave EFM s may be mounted directly on the pipeline (see Figure 2-6) or remo tely on a vertical stand-alone two-inch pipe (see Figure 2-7).
CI-ControlWave EFM Installation & Operation / 2-13 heating (e.g., with a rose-bud torch) it electri cally insulates and increases the strength of the pipe stand. See Bristol Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Manifolds.
2-14 / Installation & Operation CI-ControlWave EFM For safety reasons and to prevent accidental damage to a user supplied external bulk DC Power Supply, it is recommended that plugg able Terminal Block connector TB1 be discon- nected from the SCM until the entire unit has been wired, and hardware configured.
CI-ControlWave EFM Installation & Operation / 2-15 SW2-3 set OFF forces the use of Soft Switches as set per factory default (see Section 2.4.4). For use of user defined Soft Switches, SW2-3 must be set to the ON position.
2-16 / Installation & Operation CI-ControlWave EFM Table 2-3 - CPU Bd. Switch SW1 - Force Recovery Mode/Battery Enable Switch Function Setting - (OFF = Factory Default) SW1-3 Force Recovery Mode ON = Force recovery mode (via CW Console) OFF = Recovery mode disabled Note: SW1-1, SW1-2 and SW1-4 are not used.
CI-ControlWave EFM Installation & Operation / 2-17 Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd. J3, PC/AT 9-Pin Ma le D-Sub - RS-232 - connected to Local Port COM2 - Port 2: CPU Bd.
2-18 / Installation & Operation CI-ControlWave EFM Expansion Communications Module 1: Resides in Base Chassis Backplane Slot #3 COM4 - Port 1: ECOM Bd.
CI-ControlWave EFM Installation & Operation / 2-19 Figure 2-12 - Communication Port RS-232 Cable Wiring Diagram.
2-20 / Installation & Operation CI-ControlWave EFM Table 2-4A - RS-232 Ports (1/2/4/8) and RS-485 Ports (3/5/9) Pin Assignments Pin # Signal RS-232 Description: RS-232 Signals Signal RS-485 Descri.
CI-ControlWave EFM Installation & Operation / 2-21 Figure 2-13B - PC Connected to Control Wave EFM via Circular Local Port Bristol Cable Part Number 395402-01-8 = 10 Foot Comm.
2-22 / Installation & Operation CI-ControlWave EFM by configuring CPU Bd. Switch SW3 and/or ECOM Switch SW1 (COM6/COM9) so that the 100-Ohm termination resistors and biasing networ ks are installed at the end nodes and are removed at all other nodes on the network (see Table 2-6).
CI-ControlWave EFM Installation & Operation / 2-23 Installation steps 1 through 3 below support user installation and configuration of a Spread Spectrum Modem. 1. Mount the radio (Spread Spectrum Modem) on to the Expansion Comm. Module. Remove the nut and washer from the internal coaxial RF cable supplied with the ECOM Module.
2-24 / Installation & Operation CI-ControlWave EFM Figure 2-14 - Expansion Comm. Module Radio/Modem Installation Diagram.
CI-ControlWave EFM Installation & Operation / 2-25 Modems are supplied in kit form with all the hardware required for user installation onto an Expansion Communications Module.
2-26 / Installation & Operation CI-ControlWave EFM Complies with Part 68 FCC Rules. Contains device with FCC Regi stration Number: AU7-USA-25814-M5-E Ringer Equivalence Number (REN): 0.3B Note: The sum of all the RENs on your telephone lines should be less than five in order to assure proper service from the telephone company.
CI-ControlWave EFM Installation & Operation / 2-27 Figure 2-16 - Wiring for Phone Cord Connector 2.3.3.6 Radio Ready and External (Case Mounted) Modem or Radio A wide selection of modems and radios are offered.
2-28 / Installation & Operation CI-ControlWave EFM removable Terminal Block connectors and field devices (see Figure 2-18). Use AWG 14 or smaller wire, (consult with th e field device manufacturer for recom- mendations). Leave some slack and plan fo r wire routing, identification, main- tenance, etc.
CI-ControlWave EFM Installation & Operation / 2-29 6. Using a PC equipped with ‘ Control Wave Designer’ and ‘OpenBSI’ software, con- figure the Control Wave EFM to accept the new I/O Modul.
2-30 / Installation & Operation CI-ControlWave EFM 2.3.4.2 I/O Wire Connections Control Wave EFM electronic flow computers utilize compression-type terminals that accommodate up to #14 AWG wire. A connection is made by inserting the wire’s bared end (1/4” max) into the clamp beneath the screw and securing the screw.
CI-ControlWave EFM Installation & Operation / 2-31 Figure 2-19 - Non-Isolated DI/O Module Configuration Diagram 2.3.4.5 Non-isolated Analog Inpu t/Output & Analog Input Modules (see Figure 2-2.
2-32 / Installation & Operation CI-ControlWave EFM Each AI signal is channeled through signal co nditioning circuitry (that provides a 2 Hertz low pass filter), a transorb for surge suppression, multiplexer, and an A to D Converter (ADC).
CI-ControlWave EFM Installation & Operation / 2-33 The Analog Output circuit consists of a 12-bit resolution Digital to Analog Converter (DAC), a V to I circuit, and a V to V circuit. The 12- bit DAC dives the V to I circuitry. A scaling circuit within the V to I circuit drives the V to V circuitry.
2-34 / Installation & Operation CI-ControlWave EFM Modules consists of a High Speed Counter PCB with two 10-point Terminal Block Assemblies (for local termination), 14 Configur ation Jumpers, an LED Board with 4 Status LEDs (one for each point) and a Cover Assembly.
CI-ControlWave EFM Installation & Operation / 2-35 signals, or relay contacts. A serial EEPROM contains HSC Board serialization data. Each input of the HSCI Module is configured as a 16-bit high-speed counter. 2.3.4.6.1 High Speed Counter Configurations HSC Modules provide a total of 4 HSC inputs with surge protection.
2-36 / Installation & Operation CI-ControlWave EFM Figure 2-22 - Mixed I/O Module Wiring Diagram Mixed I/O Modules optionally support one exte rnally powered (VEXT = 11 to 30Vdc) analog output. AO Circuitry consists of a 12-bit reso lution Digital to Analog Converter (DAC), a V to I circuit, and a V to V circuit.
CI-ControlWave EFM Installation & Operation / 2-37 Figure 2-23 - Non Isolated Mixed I/O Module Configuration Diagram 2.3.4.7.1 Mixed I/O Module Configurations Mixed I/O Module Configuration Jumpers W1 through W28 must be set per Table 2-11.
2-38 / Installation & Operation CI-ControlWave EFM Table 2-11 - Non Isolated Mixed I/O Module Jumper Assignments (Continued) Jumper Purpose Notes W23 - W26 Configures AI1 through AI4 (respectively.
CI-ControlWave EFM Installation & Operation / 2-39 Figure 2-25 - RTD Probe Installation/Removal Diagram 2.3.6 21V Power Supply Option 21V Power Supplies are mainly used in co njunction with Temperature and Pressure Transmitters which require a higher than +12V but lower than +21.
2-40 / Installation & Operation CI-ControlWave EFM Table 2-13 - 21V Power Supply Board Terminal Designations 21VPS TB# 21VPS TB NAME CONNECTION to PDB. CONNECTION to XMTR. TB1-1 +12VIN TB3-1 N/A TB1-2 12VGND TB3-2 N/A TB1-3 CHASSISGND N/A N/A TB2-1 +21V N/A XMTR1+ TB2-2 21VGND N/A XMTR1- TB2-3 +21V N/A XMTR2+ TB2-4 21VGND N/A XMTR2- 2.
CI-ControlWave EFM Installation & Operation / 2-41 The commons associated with each form C Relay (R0COM and R1COM) have the option of being tied to the Control Wave EFM Power Ground or to a floating Ground. Jumper W1 is associated with Outputs R0A and R0B and W2 is associated with outputs R1A and R1B.
2-42 / Installation & Operation CI-ControlWave EFM Figure 2-28 - Digital to Relay I/O Board Wiring Diagram 2.3.8 Connection to a Model 3808 Transmitter A Model 3808 Transmitter (Digital) can be interfaced to a Control Wave EFM via either an RS-232 or an RS-485 communication scheme.
CI-ControlWave EFM Installation & Operation / 2-43 Note: For Loopback & Termination Control: Use SW3 on CPU Module to configure COM3. Use SW1 on ECOM Module to configure COM5 or COM9. Figure 2-30 - Model 3808 Transmitter to Control Wave EFM RS-485 Comm.
2-44 / Installation & Operation CI-ControlWave EFM Figures 2-29 and 2-30 detail the RS-232 and RS-485 wiring connections required between the Control Wave EFM and the Model 3808 Transmitter. Up to eight (8) Model 3808 Tran smitters can be connected to a Control Wave EFM via a half duplex RS-485 Network.
CI-ControlWave EFM Installation & Operation / 2-45 Power Distribution Boards are provided with six (6) Terminal Connector Blocks that function as follows: TB1 - Primary Power Input: (three-conductor) (from user supplied bulk power source) TB1-1 = Power+ (Pos.
2-46 / Installation & Operation CI-ControlWave EFM Bulk +6/12Vdc Supply Current = CPU* + Sum of all ECOM Modules, I/O Modules, optional Boards & Optional External Modem/Radio This summation will accommodate steady stat e current draw.
CI-ControlWave EFM Installation & Operation / 2-47 2.3.9.3 Mounting an Optional Solar Panel Solar Panels (used to charge the rechargeable lead acid batteries) are to be mounted to a 2” to 2-3/8” pipe as illustrated in Figure 2-35. Muffler (Pipe) Clamps, utilized for this purpose, are secured via four 1/4-20 nuts and washers.
2-48 / Installation & Operation CI-ControlWave EFM 2.3.9.3.2 Tilt Angle 30/40 Watt Solar Panel Systems (see Figure 2- 35) have adjustable tilt angles. Table 2-17 shows the angle (from horizontal) at which the Solar Panel should be installed in order to maximize annual energy output.
CI-ControlWave EFM Installation & Operation / 2-49 1. Remove connector TB1 from the System Control Module (SCM) and remove the Battery/Power Harness from the Batte ry Charger/Power Manager Board. 2. Remove the Lead-acid Battery from its shipping carton.
2-50 / Installation & Operation CI-ControlWave EFM NOTE: If the Battery or is removed when power is off the contents of SRAM (on the CPU Module) will not be retained. Once a Battery has been removed, don’t install a replacement Battery for at least one minute unless SW2-5 on the CPU has been set OFF.
CI-ControlWave EFM Installation & Operation / 2-51 2.4 OPERATIONAL DETAILS Control Wave EFM electronic flow computers are shippe d from the factory with firmware that allows the unit to be configured in conjunction with an IEC 61131, application program.
2-52 / Installation & Operation CI-ControlWave EFM Upgrade of system firmware via LocalView FLASH Mode requires OpenBSI 5.1 (or newer). If you have an older version of OpenBSI, FLASH upgrades are to be performed via HyperTerminal. You will need a binary (*.
CI-ControlWave EFM Installation & Operation / 2-53 When the "Mode" , "Name" , and "Location" have been specified, click on the [Create] push button to activate the Co mmunication Setup Wizard. Step 1 - Communication Setup Choose the communication port you want in the What port would you like to use: field.
2-54 / Installation & Operation CI-ControlWave EFM Step 3 - Flash Data Setup Complete the following fields in the Flash Data Setup Wizard: "Please enter the name of the binary file to Flash" To upgrade system firmware, you must specif y the path and name of a binary (*.
CI-ControlWave EFM Installation & Operation / 2-55 Once the Flash download has begun, you will NOT be allowed to shut down LocalView, unless you cancel the download, or it has been completed. The progress of the Flash download will be displayed in the window.
2-56 / Installation & Operation CI-ControlWave EFM 6. Close the HyperTerminal program. The null modem cable connected between the Control Wave EFM and the PC can be removed if desired. 7. Set the System Controller Module’s Mode Swi tch (SW1) for ‘Local Mode,’ i.
CI-ControlWave EFM Installation & Operation / 2-57 Once the Control Wave EFM running its application load, st atus codes are posted to the six Status LEDs on the PSSM.
2-58 / Installation & Operation CI-ControlWave EFM Table 2-18 - System Status LED Codes on System Controller Module Status In Hex LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 Indication Definition 00 0 0 0.
CI-ControlWave EFM Installation & Operation / 2-59 2.4.3 Operation of the Mode Switch The System Controller’s Mode Switch (SW1) is a two position piano type DIP-Switch that functions as follows: Both switches set to the OPEN ( Right ) or CLOSED ( Left ) positions = Recovery Mode.
2-60 / Installation & Operation CI-ControlWave EFM WINDIAG program, it must not otherwise be in use. Note: CPU Switch SW2-8 must be set OFF to run the WINDIAG program. In lieu of the use of an RS-232 Port, an RS-485 cable (see Tables 2-4A & 2-5) can be connected between COM5 and the PC’s RS-485 Port.
CI-ControlWave EFM Installation & Operation / 2-61 Figure 2-48 - Dual-Button Display/Keyp ad Assembly Installation Drawing.
2-62 / Installation & Operation CI-ControlWave EFM Figure 2-49 - 25-Button Display/Keypad Assembly Installation Drawing 2.4.5.1 Operation of the Dual-button Display/Keypad Assembly The Display will have a timeout of 20 minutes. If there has been no keypad activity for this time the display will “logout,” i.
CI-ControlWave EFM Installation & Operation / 2-63 If a shorter timeout of the display is needed for power savings, another timeout may be implemented. The processor connected to the display will control the timeout. When the timeout occurs the display will be blanked, but communications between the ARM and display processor will still occur.
2-64 / Installation & Operation CI-ControlWave EFM Manual Mode In Manual Mode the programmer is responsible for creating each screen and displaying the next desired screen, based on key inputs. The programmer has access to all lines of the display and can provide any string that he/she desires to display.
CI-ControlWave EFM Service / 3-1 Section 3 SERVICE 3.1 SERVICE INTRODUCTION This section provides general, diagnostic and test information for the Control Wave EFM . The service procedures described herein will require the following equipment: 1. PC with null modem interface cable & Bristol’s WINDIAG Software 2.
3-2 / Service CI-ControlWave EFM 3.2.2 Removal/Replacement of the Bezel Assembly Before I/O Modules can be removed, the Be zel Assembly, which covers them, must be removed. 1. Grasp the sides of the Bezel Assembly and ge ntly lift it up and then pull it out and off its associated I/O Module Covers.
CI-ControlWave EFM Service / 3-3 4. Press down on the Cover’s built-in top latch (with one hand) and up on the Cover’s built-in bottom latch (with the other hand). 5. Carefully slide the I/O Module out of the front of the Housing. If binding occurs, gently rock the I/O Module up and down to free it.
3-4 / Service CI-ControlWave EFM Figure 3-1 - Sealed Lead-acid Battery Mounting Diagram 3.2.8 Removal/Replacement of a Power Distribution Board 1. If the Control Wave EFM is running, place any critical control processes under manual control and shut down the unit by disconnecting power to the System Controller Module (SCM).
CI-ControlWave EFM Service / 3-5 3.2.9 Removal/Replacement of a 21V Power Supply Board 1. If the Control Wave EFM is running, place any critical control processes under manual control (as required). 2. Unplug wiring harnesses from 21V Powe r Supply Board connectors TB1 and TB2.
3-6 / Service CI-ControlWave EFM +16Vdc), you can determine the point at which the unit turns off, i.e., the point at which the PWRGOOD LED on the SCM goes OFF (Vt-). If the value of the bulk power supply’s +6Vdc or +12Vdc output approaches the value of Vt + or Vt- it should be replaced by a power supply with the correct +6V or +12V output.
CI-ControlWave EFM Service / 3-7 Control Wave EFM LED designations are provided in Table 3-1. Table 3-1 - LED Assignment Module LED Name LED Color Function SCM * IDLE Red ON = Idle SCM * WD Red ON = Watchdog Condition - OFF = Normal SCM 6 STATUS Red See Table 3-2 & Figure 3-2 CPUM C1 RX (Comm 1) Red ON = RX Activity (Top-Left - see Fig.
3-8 / Service CI-ControlWave EFM Table 3-2 - System Status LED Codes on System Controller Module (Continued) Status (Hex) LED 6 LED 5 LED 4 LED 3 LED 2 LED 1 Indication Definition 11 0 1 0 0 0 1 Error.
CI-ControlWave EFM Service / 3-9 Figure 3-4 - CPU Module Communication Connector and LED Designations Figure 3-5 - Control Wave EFM Plus I/O Module LED Designations.
3-10 / Service CI-ControlWave EFM Figure 3-6 - Expansion Comm. Module - Comm. Connector and LED Designations 3.3.3 Wiring/Signal Checks Check I/O Field Wires at the Card Edge Term inal Blocks and at the field device. Check wiring for continuity, shorts & opens.
CI-ControlWave EFM Service / 3-11 3.4.1 Extent of Field Repairs Field repairs to a Control Wave EFM are strictly limited to the replacement of complete modules. Component replacement on a Control Wave EFM Module constitutes tampering and will violate the warranty.
3-12 / Service CI-ControlWave EFM COM2: From the factory, RS-232 Communication s Port COM2 on the CPU Board defaults to 9600 baud, 8-bits, no parity, 1 stop bit, BSAP/ Control Wave Designer protocol operation. To test COM2 using the WINDIAG program, it must not otherwise be in use and CPU Switch SW2-8 must be set OFF.
CI-ControlWave EFM Service / 3-13 Figure 3-7 - Netview Startup Menu - Example with Multiple Networks Figure 3-8 - WINDIAG Main Diagnostics Menu.
3-14 / Service CI-ControlWave EFM 4. Select the module to be tested. Enter any pr ompted parameters (slot #, etc.). WINDIAG will perform the diagnostics and display pass/fail results.
CI-ControlWave EFM Service / 3-15 Figure 3-9 - RS-232 Loop-back Plugs Figure 3-10 - RS-485 Loop-back Plugs Figure 3-11 - WINDIAG’s Communications Diagnostic Menu 1. Type "1," "2," "3," or "4" for the port to test.
3-16 / Service CI-ControlWave EFM 3. Click on RUN button next to External loop-back. Test responses: a) Success - All sections of test passed b) Failure - TXD RXD Failure or CTS RTS Failure Execution time < 5 sec.
CI-ControlWave EFM Specifications / 4-1 Section 4 SPECIFICATIONS 4.1 CPU, MEMORY & PROGRAM INTERFACE Processor: Sharp’s LH7A400 32-bit System-on-Chip with 32-bit ARM9TDMI RISC Core Memory: 8 Mby.
4-2 / Specifications CI-ControlWave EFM Table 4-2 - RS-232 Ports (COM1/2/4/8 and RS-485 Ports COM3//5/9 Connector Pin Assignments Pin # Signal RS-232 Description: RS-232 Signals Signal RS-485 Descript.
CI-ControlWave EFM Specifications / 4-3 Shutdown: +6V System: Max. ON Switchpoint = 4.90V Min. OFF Switchpoint = 4.33V +12V System: Max. ON Switchpoint = 10.3V Min. OFF Switchpoint = 9.28V 4.3.2 Power Supply Sequencer Specs. Signals Monitored: Input Power Sequencer Switchpoints: +3.
4-4 / Specifications CI-ControlWave EFM Figure 4-2 - SCM - TB1 (Power Connector) 4.4 INPUT/OUTPUT MODULE SPECIFICATIONS 4.4.1 Non-isolated Analog Input/Output Module Non-isolated Analog Inputs Number .
CI-ControlWave EFM Specifications / 4-5 Note 2 : 2.5 ohm uncompensated series resistance with Inductors Terminations: Pluggable - Max. wire size is 14 gauge Data Transfer: 8 Bit Wide bus access 4.
4-6 / Specifications CI-ControlWave EFM 4.4 mA @ 3.3Vdc: 12 DIs ON @ 66uA, CLK active 27.6mA @ 3.3Vdc: 12 DIs ON @ 2mA, CLK active Status LEDs Enabled All DIs and DOs OFF: 33uA All DIs and DOs ON: add.
CI-ControlWave EFM Specifications / 4-7 2 High Speed Counter Inputs per Module 1 Analog Output (optional) per Module Terminations: Pluggable - Max. wire size is 14 gauge Power Consumption: 5mA Base Current @ 3.
4-8 / Specifications CI-ControlWave EFM Power Consumption: 2.5mA + 1.145mA @ 4.66US/Channel Period, CLK active 180uA, CLK stopped Non-isolated Mixed I/O Module Analog Output Number of Outputs: 1 AO (1.
CI-ControlWave EFM Specifications / 4-9 Electrical isolation: None Surge Suppression: 31V Transorb between signal and ground Meets ANSI/IEEE C37.90-1978 Status Indication: None Power Consumption: 200uA or 2mA per HSCSET or HSCRST Input (ON State) (Jumper Selectable per Point) (Clock Power Disabled - Subtract 1.
4-10 / Specifications CI-ControlWave EFM Vibration: 1g for 10Hz to 500Hz per PMC-31-1 (without damage or impairment) 21V Power Supply Board Performance Specifications Input Voltage (Vin): 10.8V to 16V (dc) Input Current (Iin): 100mA (Typ. @ 12V & 50mA load) 140mA (Max.
CI-ControlWave EFM Specifications / 4-11 Figure 4-3 - 4-Slot Control Wave EFM Base Chassis Assembly Dimensions.
4-12 / Specifications CI-ControlWave EFM Figure 4-4 - 8-Slot Control Wave EFM Base Chassis Assembly Dimensions.
CI-ControlWave EFM Specifications / 4-13 Figure 4-5 - Control Wave EFM NEMA 3X Enclosure Dimensions.
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Control Wave EFM Special Instructions for Class I, Division 2 Hazardous Locations 10/06/2006 Appendix A, Document CI-ControlWave EFM Page 1 of 2 1. Bristol, Inc.
Control Wave EFM Special Instructions for Class I, Division 2 Hazardous Locations 10/06/2006 Appendix A, Document CI-ControlWave EFM Page 2 of 2 Table A1 -Module/Board Connector Customer Wiring Connec.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-1 Appendix C HARDWARE INSTALLATION GUIDE Hardware Configuration There are seven (7) main steps required to configure a Control Wave EFM . This appendix provides an overview of these steps with an em phasis on the installation and configuration of the hardware.
C-2 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-1B - 8-Slot Control Wave EFM (Internal View) SCM & CPUM Installed in Slots #1 & #2 (Respectively) of Base Assembly.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-3 Step 1. Hardware Configuration (Continued) 2. Remove the System Controller Module (SCM ) and after configuring its configuration jumpers, install it in chassis slot 1, i.e., the first slot from the left end of the Base Assembly Chassis (see Section 2.
C-4 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Table C-1 - CPU Bd. Switch SW1 - Force Recovery Mode/Battery Enable Switch Function Setting - (OFF = Factory Default) SW1-3 Force Reco.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-5 A Control Wave EFM can be configured as a Master or Slave node on either a MODBUS network or a BSAP network. Up to three communication ports are contained on the Control Wave EFM CPU Module and are designated as follows: CPU Module: COM1 - Port 1: CPU Bd.
C-6 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Expansion Communications Module: COM4, COM5, COM6 & COM7 on 1 st ECOM Bd., - assigned to Base Housing Slot #3 COM8, COM9, COM10 and COM11 on 2 nd ECOM Bd., assigned to Base Housing Slot #4 COM4/8 - Port 1: ECOM Bd.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-7 Radios are user installed onto the ECOM Module (see Figure C-4A) and their associated Ports are setup during installation in the Ports Page of the Flash Configuration Utility. The Flash Configuration Utility is accessed via NetView or LocalView.
C-8 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-4B - ECOM Module Component Identification Diagram #2 Microwave Data System Inc. MDS TransNET OEM™ Spread Spectrum Data Transceiver: Operates in the 902 to 928 MHz range (20 miles).
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-9 Figure C-5 - Communication Port RS-232 Cable Wiring Diagram.
C-10 / Appendix C - Hardware Installation Guide CI-ControlWave EFM • For FreeWave Radio: Follow the Tuning Transceiver Performance” section of the FreeWave Technologies Inc. FreeWave Spread Spectrum Wireless Data Transceiver User Manual to configure the radio.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-11 Base Housings - Slots 3 & 4 (in lieu of Exp ansion Comm. Modules) & Slots 5 through 8 Expansion Housings - Any Slot Install I/O wiring to each I/O Module (see Figures C-6 through C-10).
C-12 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-7 - Non-isolated AI/O Module Configuration Diagram.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-13 Figure C-8 - Non Isolated HSC Module Configuration Diagram Step 1. Hardware Configuration (Continued) 6. Install a ground wire between the Chassis Ground Lug and a known good Earth Ground (also see Supplement Guide S1400CW).
C-14 / Appendix C - Hardware Installation Guide CI-ControlWave EFM connected to Chassis Ground when they have been installed and secured via their two Captured Panel Fasteners. As an extra adde d precaution, it is recommended that a #14 AWG wire be run from SCM Power Connecto r TB1-3 (Chassis Ground) to the same known good Earth Ground.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-15 Figure C-10 - Non-isolated Mixed I/O Module Wiring Diagram (see Figure C-9 for Mixed I/O Module Configuration Diagram) • Chassis Ground Lug to Earth Ground w i r e s i z e s h o u l d b e # 4 A W G .
C-16 / Appendix C - Hardware Installation Guide CI-ControlWave EFM • The wire ends should be tinned with so lder prior to insertion into the Chassis Ground Lug.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-17 Figure C-12 - Control Wave EFM to 3808s - RS-485 Network Diagram Step 2. Software Installation on the PC Workstation Control Wave Des.
C-18 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Step 3. Establish Communications using either LocalView or NetView, and Run the Flash Configuration Utility Communications must be established with the Control Wave EFM using either LocalView or NetView.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-19 Once the program has been created, it is assi gned to an executable task. The entire project is then saved and compiled. NOTE: From this point on, the order of steps may be varied, somewhat, depending upon the requirements of the user's application.
C-20 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Downloading the Application Load Any Control Wave EFM must have a configured application lo ad before it can be placed into operation. For units not shipped with the ‘Stand ard Load,’ this will require connection of the Control Wave EFM to a PC running Windows NT (4.
CI-ControlWave EFM Appendix C - Hardware Installation Guide / C-21 Table C-6 - LED Assignments Module LED Name LED Color Function SCM * IDLE Red ON = Idle SCM * WD Red ON = Watchdog Condition - OFF = .
C-22 / Appendix C - Hardware Installation Guide CI-ControlWave EFM Figure C-13 - SCM Status LED Hexi-decimal Codes.
CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-1 Appendix D ECOM MODULE RADIO/MODEM INSTALLATION GUIDE D1.1 RADIO INSTALLATION & CONFIGURATION D1.1.1 Installing an Internal FreeWave Radio (FGR09CSU) FreeWave Radio Model GR09SCU is provided (for user installation) in a kit consisting of the following components: • 2-56 x .
D-2 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM Figure D1 – Expansion Comm. Module Component Identification Diagram D1.1.2 Configuring the FreeWave Radio (FGR09CSU) To configure a Model FGR09SCU Radio (i nstalled on an Expansion Communication Module), perform the following eight (8) steps: 1.
CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-3 Figure D2 - FreeWave Radio Installation Diagram.
D-4 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM 4. Open Hyperterminal on the PC and set the PC communication port settings as follows: Bits per second: 19200 Data bits: 8 Parity: None Stop bit: 1 Parity Check: None/Off Carrier Detect: None/Off Flow Control: Xon/Xoff 5.
CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-5 Exp Comm. Module’s MDS T ra nsnet Radio Connector J11 If In Slot #3 Comm. Port Assignments If In Slot #4 N O TE: ECOM Module C omm. Ports 4/8 (RS-232) are wired the same as CPU Module Comm.
D-6 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM To install a MDS Transnet OEM Radio onto an Expansion Comm. Module, perform the following nine (9) steps (referring to Figure D-4): 1. Remove the Expansion Comm. Module from the unit in question (see Figure D1).
CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-7 Parity Check: None/Off Carrier Detect: None/Off Flow Control: Xon/Xoff 4. Cycle power to the Control Wave MICRO / Control Wave EFM . After hitting the escape (Esc) key and then the carriage return twic e (at approximately half second intervals), the right arrow (>) will appear.
D-8 / Appendix D - Radio/Modem Installation Guide CI-CW MICRO/CW EFM Figure D5 - MultiTech Modem Installation Diagram.
CI-CW MICRO/CW EFM Appendix D - Radio/Modem Installation Guide / D-9 6. Snap the Cover Panel onto the Expansio n Comm. Module PCB and insert the ECOM Module into the appropriate Backplane Slot, i.e., Slot 3 or 4. 7. Apply power and test the unit. D2.1.
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www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM & CI-ControlWave MICRO Oct., 2006 Control Wave EFM & MICRO ControlWave EFM/MICRO DISPLAY/KEYPAD ASSEMBLY - GUIDE Appendix E.
CI-ControlWave MICRO/CW EFM Appendix E – Display/Keypad Contents / 0 - 1 APPENDIX E Control Wave MICRO / EFM Display/Keypad Assembly Guide TABLE OF CONTENTS SECTION TITLE PAGE # E1.1 OVERVIEW .........................................................
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 1 Appendix E DISPLAY/KEYPAD ASSEMBLY GUIDE E1.1 OVERVIEW Bristol, Inc. Display/Keypad assemblies provide a built-in, local, user interface for the Control Wave MICRO or the ControlWave EFM .
E - 2 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Display/Keypad Assemblies are supported by Automatic Mode and Manual Mode . Automatic Mode In Automatic Mode a set of screens (based on the application load) are displayed. The application programmer provides strings for the opening screen.
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 3 Figure 2 - ACCOL3 DISPLAY Function Block Parameters E3.1 PREPARING THE ControlWave PROJECT In order for the keypad and display to oper ate, the ControlWave Designer project must include a properly configured Display Function Block.
E - 4 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 3 - Creating the Identifier Message Step 2: Defining a Scroll List Once the keypad is operating properly, yo u can automatically scroll through a list of variables created via DISPLAY Functi on Block Parameters iiList2Scroll and iiListMode .
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 5 Note 1 : If your display shows something else, press the [F4] key until you see the words Login and Scroll on the bottom line.
E - 6 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM variable name appears on the first line. The variable value appears on the second line and status information appears on the third line. An example is shown in Figure 6. When all variables in the list have been displayed, they will be shown again in the same order.
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 7 Figure 7 - Logging On Once the correct password has been entered, the display will look like Figure 7C. When the second line shows READ/WRITE, you can read and write variable parameters. When it shows READ ONLY you cannot change variable parameters.
E - 8 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 8 - Clock Display E4.1.3.1 Changing the Time From the display shown in Figure 8, press Time [F2]. Colons (:) will appear on the third line. Enter the new time there and press [ENTER]. Valid times range from 00:00:00 to 23:59:59.
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 9 SCROLL function from the Initial Display. The variable name and value are presented from the Scroll List. This function is available to all users even without signing-on. The List Menu will show other groups of variable which you can choose to read.
E - 10 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Before making any changes, first check the sig nal inhibit status field (See Figure 12). When the display shows ME (manual enable) you can change variable parameters. When it shows MI (manual inhibit), you cannot alter the paramete rs of this variable.
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 11 Notes for Figure 12 1. Variable Name (Example 1: @GV.FLOW_ RATE) (Example 2: @GV.TOTAL_FLOW_RATE) 2. Value - analog value, string value, or logical value. Values which cannot fit in this field will be shown as asterisks.
E - 12 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Notes for Figure 12 (Continued) Variables are shown below as they would appear in SNGL mode. 1) String SITE_NAME WEST SUNBURY PUMP STATION CE ME 2) Analog TOTAL_FLOW_RATE 1260.578 CE MI 3) Logical FLOW_ALARM OFF CE MI AE NA E4.
CI-CW MICRO/CW EFM Appendix E - Display/Keypad / E - 13 E5.1 KEYPAD IDENTIFICATION & INSTALLATION INFO. 1 10 1.25 .19 5.50 3.25 .31 TYP .50 .75 3.625 .937 1 10 .06 2.750 7.38 6.500 .313 .75 .25 1.25 .25 MAX TYP . 1.13 3.13 5.50 .43 .06 .190 .170 2.
E - 14 / Appendix E - Display/5x5Keypad CI-CW MICRO/CW EFM Figure 15 - 25 Button Keypad Table 1 - 25 Button Keypad Keys KEY FUNCTION F1, F2, F3, F4 Function keys will take on a variety of different functions depending on the situation. The function of these keys is lis ted on the legend line (bottom line) of the display.
www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 Control Wave EFM Using ControlWave EFM WebBSI Web Pages Appendix F.
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CI-ControlWave EFM Appendix F - Using ControlWave EFM WebBSI Web Pages / 0 - 1 APPENDIX F Control Wave EFM Using ControlWave EFM WebBSI Web Pages TABLE OF CONTENTS SECTION TITLE PAGE # F.1 GENERAL OVERVIEW .............................................
CI-ControlWave EFM Appendix F - Using ControlWave EFM WebBSI Web Pages / 0 - 2 APPENDIX F Control Wave EFM Using ControlWave EFM WebBSI Web Pages TABLE OF CONTENTS SECTION TITLE PAGE # F.6.2 Meter Run I/O Configuration ................................
CI-ControlWave EFM Appendix F / F- 1 Appendix F Using Control Wave EFM WebBSI Web Pages F.1 GENERAL OVERVIEW The Contr ol Wave EFM is configured and monitored using WebBSI Web pages developed specifically for the standard application prog ram.
F-2 / Appendix F CI-ControlW ave EFM PC/Laptop Computer Control EFM Wa v e Figure F-1 - Control Wave EFM Connected to PC via the L ocal Communications Cable F.2.1 Communication Connections The Contr ol Wave EFM communicates with the PC through the Local Port as shown in Figures F-1 through 2B.
CI-ControlWave EFM Appendix F / F- 3 Figure F-2B - PC Connected to Control Wave EFM (via Circular Local Port) Bristol Cable Part Number 395402-01-8 = 10 Foot Co mm.
F-4 / Appendix F CI-ControlW ave EFM F.4.1 Signing On/Off When the WebBSI Web pages for the Control Wave EFM are first accessed, the SIGN On/Off Web page is displayed. A user must select the RTU Name from the drop down menu. If using OpenBSI Network Edition, this drop down menu will include all nodes available on the network.
CI-ControlWave EFM Appendix F / F- 5 The Node Locator Web page is accessible by clicking on the Security category button and choosing the Locate Nodes drop-down menu selection. Figure F-4 - Locate Nodes Web Page F.4.3 Contacts A list of Bristol Inc. offices is provided under the topic Contacts .
F-6 / Appendix F CI-ControlW ave EFM Figure F-5 - Station Summary Web Page F.5.2 Sampler and Odor izer Configuration See section F.5.2.1 for Sampler Configuratio n or F.5.2.2 for Odorizer Configuration. F.5.2.1 Sampler Configuration The user may enable or disable the Sampler by using the Enable/Disable button.
CI-ControlWave EFM Appendix F / F- 7 When the Digital Output Mode is used, the user must en ter the frequency of the pulses per volume through the meter (in cubic feet).
F-8 / Appendix F CI-ControlW ave EFM Figure F-8 - Nomination Web Page F.5.4 Nomination Users configure the nominations control from the Nomination WebPage. Nominations functionally provide the user with the ability to set the Control Wave EFM t o allocate precise amounts of gas flow during specif ic time periods.
CI-ControlWave EFM Appendix F / F- 9 arrive at the target (volume or energy) as quickly as possible wi thout regard to the programmed end time. Flow Control The Flow Control method internally enables the PID fl ow control algorithm in order to hit the target volume/energy at ex actly the programmed end time.
F-10 / Appendix F CI-ControlW ave EFM this signal to end an in progress nomination immediately, or to start the next period immediately (see Manually Starting/Ending a Nomination Period). Stop Mode The Stop mode selection allows the user to automatically have the valve closed, i.
CI-ControlWave EFM Appendix F / F- 11 Percent Delivered This signal provides the percentage of targ et delivered to this point in the current nomination period.
F-12 / Appendix F CI-ControlW ave EFM F.5.4.1.3 Ending a Nomination Period If shut-in on stop mode is in use, the current period will end when the target accumulation is reached. At this time, the Control Wave EFM attempts to close the control valve. If PID control is being used, the setpoint is set to 0.
CI-ControlWave EFM Appendix F / F- 13 property damage, and injury to persons. When setting the WebBSI Web Page parameters, make sure the associated process is observed and protected. Figure F-9 - Flow Control & Valve Control Web Page Setpoint (x1000) This field contains the operating point at which the flow rate is to be controlled.
F-14 / Appendix F CI-ControlW ave EFM Max Flow Rate (x1000) Max Flow Rate represents the maximum flow rate allowed. If the number entered in the Setpoint field exceeds the Max Flow Rate value, the Max Flow Rate value will be used. T o change the Max Flow Rate (x1000) value, right click on the field and select Change Signal Value.
CI-ControlWave EFM Appendix F / F- 15 entering a new value. When the mode is c hanged back to Automatic, the valve control starts from the last Manual value entered for Bumpless transfer. If the user selects Raise Lower Mode , the DO associated with raising the valve must be selected and a separate DO must be selected for lowering the valve.
F-16 / Appendix F CI-ControlW ave EFM Figure F-10 - Run Switching Web Page.
CI-ControlWave EFM Appendix F / F- 17 F.5.7 Radio Control The Radio Contro l Configuration Web Page is accessible for users by selecting Radio Control .
F-18 / Appendix F CI-ControlW ave EFM F.5.7.1 Radio Control Mode Enable/Disable Radio Control via a control bu tton to the right of Radio Control Mode . F.5.7.2 Common Properties Local Address Local Address of the Control Wave EFM is set via the RTU Configuration Parameters Page in NETVIEW or LOCAL VIEW.
CI-ControlWave EFM Appendix F / F- 19 Re-Calculate Next On Time If the user makes any changes to the items that affect the On Time , it must re-calculate the Next On Time using this button.
F-20 / Appendix F CI-ControlW ave EFM Figure F-12 - Meter Run Type Configuration WebPage F.6.1.1 AGA3 - Orifice Meter If the meter is configured as an Orifice Meter the following Read Only items are displayed: Pipe Diameter & Ori fice Diameter – To change these items, select Flow Equation from the left side menu section.
CI-ControlWave EFM Appendix F / F- 21 Figure F-13B - Meter Run Over view (1 992 AGA3 – Orifice Meter) Web Page DP (Differential Pressure), SP (Static Pressure) and T (Temp erature) – Live Values from the Transmitters being used for calculation (selected via the I/O Configuration Page).
F-22 / Appendix F CI-ControlW ave EFM Reset Meter Run’s Measurement Type – This button (bottom of menu) allows the user to reset the meter run’s measurement type (if a mistatke hass occurred during configuration).
CI-ControlWave EFM Appendix F / F- 23 There are five fields that allow the user to make changes: Contract Hour – Users enter the Contract Hour for the start of the Contract Day here. Current Heating Value (Units) – The user may select the Heating Value units from a drop down menu; default units are BTU/Ft 3 .
F-24 / Appendix F CI-ControlW ave EFM If a Zeros & Spans Button is pressed an Analog Input Configuration Web Pge Menu will appear (see Figure F16A). Zero, Span and Un its can be configured for analog inputs 1 through 3. The Analog Input Configuration Web Page also allows the user to enable/disable the Damping function.
CI-ControlWave EFM Appendix F / F- 25 F.6.2.2 Frequency Input The frequency input must be brought into one of the two high-spe ed counter (HSC) inputs on the I/O board. Users select the two I/O points to which the typical tur bine, PD, or ultrasonic meter is connected.
F-26 / Appendix F CI-ControlW ave EFM AGA5 is selected when the component mole % values are fed into the AGA5 equation. Source of the component mole % values is determined by settings made on the Chromatograph Setup Page.
CI-ControlWave EFM Appendix F / F- 27 F.6.2.4 Alarm Configuration (Accesse d via Meter Run I/O Configuration) Figure F-17 - Alarm Configuration Web Page (Accessed from Meter Run I/O Configuration Web Page) Enable/Disable - the alarm function on a per point basis.
F-28 / Appendix F CI-ControlW ave EFM (1992) equation by toggling the push button labeled Click Here to select AGA3I (1992) . F.6.3.1.2 1985 AGA3 Equation Configuration The user must configure the inputs to the equation. Pressure Tap – The user must select Pressure Tap type and location.
CI-ControlWave EFM Appendix F / F- 29 FPV - Supercompressibility Factor (FPV) is displayed here. Base Temperature - Required or Contract Base Temper ature is entered here (Deg. F). Base Pressure - Required or Contract Base Pre ssure is entered here (psig).
F-30 / Appendix F CI-ControlW ave EFM Figure F-18B - (1992 AGA3) Ori fic e Flow Equation Setup Web Page Adjust Press. - Users enter Average Barome tric Pressure here (psia). Diff. Press. - Actual value in use is displayed here. Static Pressure - Actual value in use is displayed here.
CI-ControlWave EFM Appendix F / F- 31 Y - Expansion Factor Fpb - Pressure Base Factor Ftb - Temperature Base Factor Ftf - Flowing Temperature Facture Fpv - Supercompressibility Factor Fm - Additional Correction Factor Extension - Square Root of the product of Diff.
F-32 / Appendix F CI-ControlW ave EFM Density Switch - Users may select whether a density mete r or Gravitometer is used as an input to the equation. Gravitometer Press. Switch - Users may save the default value for Pressure or Volume entered in the Gravitometer Press.
CI-ControlWave EFM Appendix F / F- 33 If the Base Pressure or Base Temperature differ from Standard conditions (14.73 psia, 60 ºF) and the 1992 AGA3 calculation is in use, an AGA8 Detail or AGA8 Gross module will be executed to calculate standard compressibility Zs for the defined gas composition.
F-34 / Appendix F CI-ControlW ave EFM F.7 CHROMATOGRAPH CA TEGORY FUNCTIONS The standard application program is configur ed for communicating with a Daniel 2251 Gas Chromatograph, via a serial MODBUS interf ace. Users will configure the Chromatograph interface from the “Chromatograph Setup” Web Page (Figure F-21).
CI-ControlWave EFM Appendix F / F- 35 F.7.1 Communication Settings Mode – Enabled/Disabled - When this signal is ENABLED , a chromatograph is present, and gas component data is provided by the ch romatograph interface. When this signal is DISABLED, the fixed values for the gas component data are used.
F-36 / Appendix F CI-ControlW ave EFM Figure F-22 - Chromatograph Component Range Setup Web Page F.8 LOGS CATEGORY FUNCTIONS Two WebBSI Web Pages are accessible under the Logs Category Section of WebBSI; these are: • View Archives (Section F.8.1) • View Audit Trail (Section F.
CI-ControlWave EFM Appendix F / F- 37 F.8.1 Meter Run Archi ve Files When View Archive has been selected, the Meter Run Archive Files WebBSI Web Page will be displayed (see Figure F-23). Meter Run Archive Files Web Pages provide three types of archive files, i.
F-38 / Appendix F CI-ControlW ave EFM By clicking on the Floating Point Format button, the user may change the way Analog Values are displayed. By clicking on the File Definition button, the user can view how the archive file is configured.
CI-ControlWave EFM Appendix F / F- 39 Figure F-25 - Signal List Web Page F.8.4 Archive File Collection When Collection is selected, an Archive File Collection Web Page ( see Figure F.
F-40 / Appendix F CI-ControlW ave EFM F.9 LOAD/SAVE CATEGORY FUNCTION One WebBSI Web page is accessible under the Load/Save Category Section of WebBSI; this is called the Meter Run Save/Load Conf iguration Web page (see Figure F.
CI-ControlWave EFM Appendix F / F- 41 A user may download a previously saved configuration to the Control Wave EFM . Users would select the file to download to the unit by clicking o n the Browse button to locate it. A user would then click on Load from File .
F-42 / Appendix F CI-ControlW ave EFM Figure F-28 - Sync Date & Time Web Page Display.
www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWave EFM Oct., 2006 C ontrol Wave EFM ControlWave EFM RADIO READY INSTALLATION GUIDE (P/N 721700-01-2) Appendix G.
CI-ControlWave EFM Appendix G - Radio Ready Installation Guide Contents / 0 - 1 APPENDIX G Control Wave EFM Radio Ready Installation Guide TABLE OF CONTENTS SECTION TITLE PAGE # G1.1 GENERAL INTRODUCTION................................................
CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-1 Appendix G RADIO READY INSTALLATION GUIDE G1.1 GENERAL INTRODUCTION Control Wave EFM Electronic Flow Meters may be orde red "Radio Equipped," or “Radio Ready.
G- 2 / Radio Ready Installation Guide CI-ControlWave EFM G2.1 RADIO INSTALLATION DANGER Radios provided by Bristol, Inc. for use in the Control Wave EFM Electronic Flow Meters are approved for use in Class I, Division 2, Groups A, B, C & D hazardous locations.
CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-3 Figure 1 - Radio Installation - Mounting Diagram.
G- 4 / Radio Ready Installation Guide CI-ControlWave EFM Figure 2 - Radio Mounting Bracket - Radio Installation Diagram 7. Plug the Radio Interface Cable into the radio’s Comm. Port. The other end of this cable should already be installed into Comm.
CI-ControlWave EFM Appendix G - Radio Ready Installation Guide / G-5 Figure 3 - Partial View - Control Wave EFM with/without Polyphaser Installed G2.2 ADDITIONAL FreeWave INFORMATION The FreeWave Spre.
G- 6 / Radio Ready Installation Guide CI-ControlWave EFM Table 1 - Setup Menu Terminal Settings PARAMETER SETTING Baud Rate 19,200 Data Rate 8 Parity None Stop Bits 1 Parity Check None/Off Carrier Det.
01/31/05 Appendix Z - CI-ControlWave EFM MSDS Control Wave EFM Material Safety Data Sheets A Material Safety Data Sheet is provided herein to comply with OSHA’s Hazard Com- munication Standard, 29 CFR 1910.1200. This standard must be consulted for specific requirements.
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Gillette Environment Health and Safet y 37 A Street Needham, MA 02492 Tel 781.292.8151 Page 1 of 4 MATERIAL SAFETY DATA SHEET NAME: DURACELL LITHIUM M ANGANESE DIOXIDE COIN BATTERIES CAS NO: Not applicable Effective Date: 8/8/03 Re v: 3 A.
Page 2 of 4 D. — HEALTH HAZARD DATA Occupational Exposure Limits PEL’s, T LV’s, etc.) 8-Hour TWAs: Manganese Dioxide (as Mn) - 5 mg/m 3 (Ceiling) (OSHA); 0.
Page 3 of 4 F. — EXPOSURE CONTROL METHODS Engineering Controls General ventilation under normal use conditions. Eye Protection None under normal use conditions. Wear safety glasses when handling leaking batteries. Skin Protection None under normal use conditions.
Page 4 of 4 H. — EMERGENCY PROCEDURES Steps to be taken if material is released to the enviro nment or spilled in the work area Evacuate the area and allow vapors to dissipate. Increase ventilati on. Avoid eye or skin contact. DO NOT inhale vapors. Clean-up personnel s hould wear appropriate protective ge ar.
MATERIAL SAFETY DATA SHEET SECTION 1: PRODUCT AND MA NUFACTACT URER Product na me: Sealed maintena nce-free lead acid batteries Manufac turer: B.B. Battery Co., Ltd. Address: Chengdong Trial Area, Huanggang, R aoping, Guangdon g, P.R.China 515700 Tel: +86-768-7601001 or +86-768-7601002 Fax: +86-768-7601469 US Office: B& B Battery USA, Inc.
SECTION 4: PROTECTI ON EXPO SURE PROT ECTION COMM ENTS SKIN Rubber gloves, Apron, Saf ety shoes P rotective equipment must be worn if battery is crack ed or otherwise damaged. RESPIRATORY Respirator (for lead) A respirator should be worn during reclaim operations i f the TLV exceeded.
SECTION 7: CONTROL ME ASURES 1. Store lead/acid batteries with adequate ventilation. Room ventilation is required for batteries utilized for standby power generation. Never rec harge batteries in an unventilated, enclosed space. 2. Do not remove vent caps.
SECTION 9: SULFURIC ACID PRECAUTIONS INHA L A TIO N : Ac id mist f orm form ation process m ay caus e respiratory irritat ion, rem ove from exposure and apply oxygen if breathing is diff icult. SKIN CONTACT : Acid may cause irrit ation, burns or ulceration.
SITE CONSIDERA TIONS For EQUIPMENT INST ALLA TION, GROUNDING & WIRING Bristol Babcock Supplement Guide - S1400CW Issue: 04/05 A Guide for the Protection of Site Equipment & P ersonnel In the I.
NOTICE Copyright Notice The information in this document is subject to change without notice. Every effort has been made to supply complete and accurate inform ation. However, Bristol Babcock assumes no responsibility for any errors that may appear in this document.
Supplement S1400CW Page 0-1 Table Of Contents Supplement Guide S1400CW SITE CONSIDERATIONS FOR EQUIPMENT INSTALLATION, GROUNDING & WIRING TABLE OF CONTENTS SECTION TITLE PAGE # S ection 1 - IN T R ODUC T ION 1.1 GENERAL INTROD UCTION .............
Supplement S1400CW Page 0-2 Table Of Contents Supplement Guide S1400CW SITE CONSIDERATIONS FOR EQUIPMENT INSTALLATION, GROUNDING & WIRING TABLE OF CONTENTS SECTION TITLE PAGE # S e ct i o n 5 - W IRING T ECHNIQUES (C o n t i nue d ) 5.2.2 Use of Twisted Shielde d Pair Wi ring (with O verall Insulation) .
Section 1 - O verview Pa ge 1-1 S1400CW Section 1 - Overview 1.1 INTRODUCTION This document provides inf ormation pertaining to the instal lation of Control Wave systems; mor e specifically, information co vering reasons, theory and techniques fo r protecting your personnel and equipment fr om electr ical da mage.
Section 2 - Pro tectio n Page 2-1 S1400CW Section 2 - Protection 2.1 PROTECTING IN STRUMEN T SYSTEMS Electrical in strumentation is susce ptible to damage from a variety o f natural and man made phenomena.
S1400CW Page 2-2 Section 2 - Protec tion 2.2.1 Consideration s For T he Protection of Personnel Always evaluate the site environm ent as if yo ur life de pended on it. Make sure that you understand the physi cal nature of the location where you will be working .
Section 2 - Pro tectio n Page 2-3 S1400CW Table 2-2 - Equipment Protect ion Site Safety Evaluation G uide (Continu ed) # Guide Reference Section 6 Is there an a ntenna in the i mmediate area ? See Sect ion 4.1.2 7 How close is other equipment? Can someone safely touch th is equipment a nd a Control Wave simu ltaneo usly? See Secti on 2.
Section 3 - Grounding & Isola tion Page 3-1 S1400CW Section 3 - Grounding & Isolation 3.1 POWER & GROUND SYSTEMS Control Waves utilize DC power systems.
S1400CW Page 3-2 Section 3 - Grounding & Isolation not be suitable for a complex system of sophis ticated electronic equipment. Conditions such as soil type, composition and moisture will all have a bearing on ground reliabilit y.
Section 3 - Grounding & Isola tion Page 3-3 S1400CW ground has been established, it should be tested on a regular basis to preser ve system integrity. Figure 3-2 - Basic Ground Bed Soil Test Setup Figure 3-3 - Basic Ground Bed Soil Test Setup with Additional Ground Rods Figure 3-2 shows the test setup for ‘Good Soil’ conditions.
S1400CW Page 3-4 Section 3 - Grounding & Isolation Megger reads more than 10 ohms, the ground is considered ‘poor.’ If a poor ground is indicated, one or more additional ground ro ds connected.
Section 3 - Grounding & Isola tion Page 3-5 S1400CW Figure 3-5 - Poor Soil Ground Bed Construction Diagram 3.3.2 Ground Wire Considerations Control Wave, Control Wave MICRO , Control Wave EFM/GFC/.
S1400CW Page 3-6 Section 3 - Grounding & Isolation Ground, it is recommended that the unit’s Chassis Ground Terminal be connected to a conductive mounting panel or plate, a user su pplied Ground Lug or a user supplied Ground Bus. The panel, lug or bus in turn must be connected to a known good Earth Ground via a #4 AWG wire.
Section 3 - Grounding & Isola tion Page 3-7 S1400CW For applications employing equipment that co mmunicates over telephone lines, a lightning arrester Must Be provided. For indoor equipment the lig htning arrester must be installed at the point where the communication line enters the building as shown in Figure 3-6.
S1400CW Page 3-8 Section 3 - Grounding & Isolation grounded to the pipeline. If any pressure tr ansmitters or pulse transducers are remotely mounted, connect their chassis grounds to the pipeline or earth ground. Figure 3-8 - Control Wave EFM (Installation is similar to GFC/XFC) Remote Installation without Cathodic Protection 3.
Section 3 - Grounding & Isola tion Page 3-9 S1400CW • all conductive tubing that runs between the pipeline and mounting valve manifold and/or the units multivariable pressure transducer • all .
S1400CW Page 3-10 Section 3 - Gr ounding & Isolation See BBI Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Manifolds.
Section 4 - Lightning & Surge Page 4-1 S1400CW Section 4 - Lightning Arresters & Surge Protectors 4.1 STROKES & STRIKES Lightning takes the form of a pulse that typically has a 2 µS rise and a 10 µS to 40 µS decay to a 50% level. The IEEE standard is an 8 µS by 20 µS waveform.
S1400CW Page 4-2 Section 4 - Lightning & Surge Thunderstorms are cloud formations that produce lightning strikes (or strokes). Across the United States there is an average of 30 thund erstorm days per year. Any given storm may produce from one to several strokes.
Section 4 - Lightning & Surge Page 4-3 S1400CW modem has been interfaced to a Control Wav e, Control Wave MICRO , Control Wave EFM/GFC/XFC , Cont rol Wave LP , or Control Wave EXP the possibility of damage due to a lightning strike on power or telephone lines or to a radio antenna or the antenna’s tower must be considered.
S1400CW Page 4-4 Section 4 - Lightning & Surge Figure 4-2 - Radio Antenna Field In stallation Site Grounding Diagram For all systems it is best to have all communi cation equipment input/output grounds tied together.
Section 4 - Lightning & Surge Page 4-5 S1400CW communication equipment lightning arresters and surge suppressors should be tied to the same system ground. System ground consists of the tower leg grounds utility ground and bulkhead-equipment ground-stakes that ar e tied together via bare copper wire.
S1400CW Page 4-6 Section 4 - Lightning & Surge i Watch out for dissimilar metals connections and coat acco rdingly. i Use bare wire radials together where possibl e with ground sta kes to reduce ground system impedance. i Use I/O protectors (Phone line, Radio) with a low indu ctance path to the ground system.
Section 5 - Wiring Techniques Page 5-1 S1400CW Section 5 - Wiring Techniques 5.1 OVERVIEW This section provides information pertaining to good wiring practices. Installation of Power and “Measurement & Control” wiring is di scussed. Information on obscure problems, circulating ground and power loops, bad relays , etc.
S1400CW Page 5-2 Section 5 - Wiring Techniques Figure 5-1 - Field Wired Circuits With & Without A Common Return 5.2.2 Use of Twisted Shielded Pair Wiring (with Overall Insulation) For all field I/O wiring the use of twisted shielded pairs with overall insulation is highly recommended.
Section 5 - Wiring Techniques Page 5-3 S1400CW 5.2.3 Grounding of Cable Shields DO NOT connect the cable shield to more than on e ground point; it should only be grounded at one end.
S1400CW Page 5-4 Section 5 - Wiring Techniques Remember loose connections, bad connections, intermittent connections, corroded connec- tions, etc., are hard to find, waste time, create system problems and confusion in addition to being costly.
Section 5 - Wiring Techniques Page 5-5 S1400CW Discharge Units should be placed on the base of the antenna and at the point where the antenna lead (typically coax) enters the site equipment building. When a modem is used, a lightning arrester should be placed at the point where the phone line enters the site equipment building.
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U.S.A. Locations: Northern Region Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2381 Fax: +1 (860) 945-2525 NorthernUS@bristolbabcock.com Gulf Coast Region Bristol Babcock Inc. 2000 Governor's Circle Suite F Houston, TX 77092-8731 Phone: +1 (713) 685-6200 Fax: +1 (713) 681-7331 SouthwestUS@bristolbabcock.
ESDS Ma n ual S14006 4/15/92 CARE AND HANDLING OF PC B O ARDS AND E SD-SENSITIVE COMPONENTS BRISTOL BABCOCK.
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1 ESDS Manual S14006 4/15/92 T ABLE OF CONTENTS PAGE TOOLS AND MATERIALS REQUIRED 1 ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 2 1. Introduction 2 2. General Rules 3 3. Protecting ESD-Sensitive Components 5 4. Static-Safe Field Procedure 6 5. Cleaning and Lubricating 8 6.
2 ESDS Manual #S14006 4/15/92 2. Materials ● ● ● ● ● Inhibitor (Texwipe Gold Mist ; Chemtronics Gold Guard, or equivalent) ● ● ● ● ● Cleaner (Chemtronics Electro-Wash; Freon TF, or equivalent) ● ● ● ● ● Wiping cloth (Kimberly-Clark Kim Wipes, or equivalent) ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 1.
3 ESDS Manual S14006 4/15/92 Table 1 Typical Electrostatic Voltages Electrostatic Voltages Means of Static 10-20 Percent 65-90 Percent Generation Relative Humidity Relative Humidity Walking across car.
4 ESDS Manual #S14006 4/15/92 (6) It is important to note when inserting EPROMS/PROMS, that the index notch on the PROM must be matched with the index notch on the socket. Before pushing the chip into the socket, make sure all the pins are aligned with the respective socket-holes.
5 ESDS Manual S14006 4/15/92 CA UTION Don't place ESD-sensitive components and paperwork in the same bag. The static caused by sliding the paper into the bag could develop a charge and damage the component(s). (9) Include a note, which describes the malfunction, in a separate bag along with each component being shipped.
6 ESDS Manual #S14006 4/15/92 Note : If a system checker is not available, use an ohmmeter connected to the cable ends to measure its resistance. The ohmmeter reading should be 1 megohm +/- 15% . Be sure that the calibration date of the ohmmeter has not expired.
7 ESDS Manual S14006 4/15/92 (7) The components can now be handled following the general rules as described in the instruction manual for the component.
8 ESDS Manual #S14006 4/15/92 (9) If a component is to undergo on-site testing, it may be safely placed on the grounded work surface for that purpose. (10) After all component work is accomplished, remove the wrist straps and ground wire and place in the pouch of the work surface for future use.
9 ESDS Manual S14006 4/15/92 (2) Clean PC board connectors as follows: a. Review the static-safe field procedure detailed earlier. b. Following the ESD-sensitive component handling procedures, remove the connectors from the boards and remove the PC boards from their holders.
10 ESDS Manual #S14006 4/15/92 d. Spray the connector liberally to flush out any contaminants. e. Remove any excess spray by shaking the connector or wiping with either a toothbrush, or a lint-free wiping cloth. 6. Completion (1) Replace any parts that were removed.
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Customer Instruction Manual CI-ControlWave EFM Oct., 2006 ControlWave EFM (Electronic Flow Meter) The information in this document is subjec t to change without notice. Every effort has been made to supply complete and accurate information. However, Bristol, Inc.
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