Instruction/ maintenance manual of the product 1500 Emerson Process Management
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Configuration and Use Manual P/N 20002743, Rev . B October 2006 Micro Motion ® Model 1500 T ransmitters with the Filling and Dosing Application Configuration and Use Manual.
©2006, Micro Motion, Inc . All rights reserved. ELITE and Pr oLink are regist ered trademarks, and MVD and MVD Direct Connect are trademarks o f Micro Motion, Inc., Boulder , Colorado. Micro Moti on is a regi stered trade name of Micro Moti on, Inc., Boulde r , Colorado.
Configuration a nd Use Manual i Contents Chapter 1 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Contents 4.5 Configur ing the m A output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 4.5.1 Configur ing the p rimar y vari able .
Configuration a nd Use Manual iii Contents Chapter 7 Configuring the Filling and Dosing Application . . . . . . . . . . . . . . . . 53 7.1 About this ch apter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Contents Chapter 11 T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 11.1 Overview . . . . . . . . . . . . . . . . . . . .
Configuration a nd Use Manual v Contents Appendix C Menu Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 C .1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation.
Configuration a nd Use Manual 1 Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Chapter 1 Before Y ou Begin 1.1 Overvie w This chapter provides an orientation to the use of this manual, and includes a pre-conf iguration worksheet.
2 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Before Y ou Begin 1.5 Communication too ls Most of the procedures described in th is manu al require the use of a communication tool. T o configure and use the Model 1500 transmi tter with the filling and dosing application, you must use ProLink II v2.
Configuration a nd Use Manual 3 Before Y ou Begin Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin 1.7 Pre-configuratio n worksheet Item Configuration data Sensor type .
4 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Before Y ou Begin 1.8 Micro Motion customer service For customer service, phone the support center nearest you: • In the U.
Configuration a nd Use Manual 5 Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Chapter 2 Connecting with ProLink II Software 2.1 Overvie w ProLink II is a W indow s-based configuration and ma nagement tool for Micr o Motion transmitters.
6 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Connecting with ProLink II Soft ware T o access the configuratio n upload/download function: 1. Connect ProLink II to your transmitter as described in this chapter . 2.
Configuration a nd Use Manual 7 Connecting with ProLink II Soft ware Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Figure 2-1 RS- 485 terminal connection s to Model 1500 Figure 2-2 RS-485 network connections to Model 1500 6.
8 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Connecting with ProLink II Soft ware 7. Click the Connect b utton. ProLink II will attemp t to make the connection. 8. If an error message appears: a. Swap the leads between the two terminals and try again.
Configuration a nd Use Manual 9 Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Chapter 3 Flowmeter Startup 3.1 Overvie w This chapter describes the pro cedures you should perform the first time you start the flo wmeter . Y ou do not need to use these procedures e very time you c ycle power to the flo wmeter .
10 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Flowmeter S tartup 3.3 Performing a loop te st A loop test is a means to: • V erify that the mA outupt is being s.
Configuration a nd Use Manual 11 Flowmeter S tartup Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Figure 3-1 ProLink II – Loop test procedure 3.4 T rimming the milliamp output T rimming the mA output creates a common measurement range between the transmitter and the device that recei ves the mA output.
12 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Flowmeter S tartup Figure 3-2 ProLink II – mA output trim procedure 3.5 Zeroing the flowmeter Zeroing the flo wmeter establishes the flowmeter’ s poin t of reference when there is no flo w .
Configuration a nd Use Manual 13 Flowmeter S tartup Using Pr oLink II Required Configuration Flowmeter Startup Before Y ou Begin Additionally , if you hav e the enhanced core proc essor and you are using ProLink II to zero the flo wmeter , you can also restore the prior zero immediately after zeroing (e.
14 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Applicat ion Flowmeter S tartup Figure 3-3 ProL ink II – Flowmeter zero procedure Figure 3-4 Zero button – Flowmeter zero pr.
Configuration a nd Use Manual 15 Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Chapter 4 Required T ransmitter Configuration 4.1 Overvie w This chapter describes the configur a tion procedures that are usually required when a tran smitter is installed for the f irst time.
16 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.2 Characterizing the flowmeter Characterizing the flo wmeter adjusts the transmitter to comp ensate for the unique traits of the sensor it is paired with.
Configuration a nd Use Manual 17 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
18 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration Flow calibration values T wo separate v a lues are used to describe flow ca libration: a 6-character FCF value and a 4-character FT v alue.
Configuration a nd Use Manual 19 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
20 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.4 Configuring the measurement units For each process v ariable, the tran smitter must be conf igured to us e the measurement unit appropriate to your application.
Configuration a nd Use Manual 21 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
22 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.4.3 Density units The default density measurement unit is g/cm3 . See T able 4-3 for a complete list of density measurement units.
Configuration a nd Use Manual 23 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
24 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration 4.5.1 Configuring the primary variable The primary v ariable is the proce ss var iable to be reported through the mA out put. T able 4 -7 lists the process v ariables that can be assigned to the mA outputs.
Configuration a nd Use Manual 25 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
26 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration Multiple damping parameters Damping can also be configured for the mass flow and v olume flow process v ariables (see Section 6.6).
Configuration a nd Use Manual 27 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
28 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration T o conf igure the discrete output, see the menu flowchart in Figure 4-9.
Configuration a nd Use Manual 29 Required T ransmitter Configuration Using Pr oLink II Required Con figuration Flowmeter Star tup Bef o re Y ou Begin Using Pr oLink II Required Con figuration Flowmete.
30 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Required T ransmitter Configuration V iew the trend chart for these initial tests. By def a ult, the specification uncertainty limit is set at ±4.0%, which will a void false F ail/Caution results over the entire range of specified process conditions.
Configuration a nd Use Manual 31 Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Chapter 5 Using the T ransmitter 5.1 Overvie w This chapter describes how to us e the transmitter in ev eryday oper ation. The follo wing topics and procedures are discussed: • Recording process variables (see Section 5.
32 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the T ran smitter 5.3 Viewing pro cess variables Process variables include measuremen ts such as mass flo w rate, volume flo w rate, mass total, v olume total, temperature, and density .
Configuration a nd Use Manual 33 Using the T ran smitter Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter T o vie w the ala rm log: 1. Click ProLink . 2. Select Alarm log . Entries in the alarm log are divided into two cate gories: High Priority and Lo w Priority .
34 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation.
Configuration a nd Use Manual 35 Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Chapter 6 Optional T ransmitter Configuration 6.1 Overvie w This chapter describes transmitter configuration para meters that may or may not be used, depending on your application requirements.
36 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.4.1 About special me asurement units Special measurement units consist of: • Base unit – A combination of: - Base mass or base volume unit – A me asurement unit that the transmitter already recognizes (e.
Configuration a nd Use Manual 37 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.4.3 Special volume flow unit T o create a special volume flo w measurement unit: 1. Specify the base volume unit.
38 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 8. Define the standard dens ity to be used in calcul ations. • T o use a f ixed standard density , click the to p radio b utton, enter a value for standard density in the Standar d Density textbox, and click Next .
Configuration a nd Use Manual 39 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.6 Configuring the damping values A damping value is a period of time, in se conds, o ver which the process v ariable value will change to reflect 63% of the change in th e actual process.
40 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.6.3 Interaction with the up date rate Flo w and density damping values depend on the configured Update Rate (see Section 6.7). If you change the update rate, the damping v alues are au tomatically adjust ed.
Configuration a nd Use Manual 41 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.
42 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration For the ef fect of flow direction on the mA output: • See Figure 6-1 if the 4 mA v alue of the mA output is set to 0. • See Figure 6-2 if the 4 mA v alue of the mA output is set to a negati ve v alue.
Configuration a nd Use Manual 43 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Figure 6-2 Effect of flow direction on mA outp.
44 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration Example 2 Configuration: • Flow direction = Re verse • mA output: 4 mA = 0 g/s ; 20 mA = 10 0 g/s (See the second g raph in Figure 6-1 .
Configuration a nd Use Manual 45 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.9 Configuring events An even t occurs if the real-time value of a user -s pecified process v ariable varies be yo nd a user-speci fied value.
46 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 4. Specifying the setpoint – the value at which th e e vent will occur or switch state (ON to OFF , or vice versa). Note: Events do not occur if the pr oc ess variable equals the setpoint .
Configuration a nd Use Manual 47 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter If the transmitter detects slug flo w: • A slug flo w alarm is posted immediately .
48 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration For a list of all status alarms and default se verity le vels, see T able 6-5. (For more information on status alarms, including possible causes and troubleshooting sugg estions, see Section 11.
Configuration a nd Use Manual 49 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.11.2 Changing the fau lt timeout By default, the transmitter immediatel y reports a f ault when a fault is encountered.
50 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.12.2 Changing the Modbus address The transmitt er’ s Modb us address is use d by de vi ces on a network to iden tify and communicate with the transmitter using Modb us protoc ol.
Configuration a nd Use Manual 51 Optional T ransmitter Configuration Optional Config uration Using the Filler Filler Configuration Using the T ransmitter 6.12.4 Changing the floa ting-point byte order Four b ytes are used to transm it floating-point v alues.
52 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Optional T ransmitter Configuration 6.14 Configuring device settings The de vice settings are used to describe the flowmeter components . T able 6-9 lists and def ines the device settings.
Configuration a nd Use Manual 53 Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Chapter 7 Configuring the Filling and Dosing Application 7.1 About this chapter This chapter expl ains ho w to configure the f i lling and dosing application on the Model 15 00 transmitter .
54 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application T ransmitter outputs change state according to fill status or operator comma nds. The control system opens or closes v alves in response to the si gnals from the transmitter .
Configuration a nd Use Manual 55 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-1 T wo-stage discrete fi.
56 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.3.1 Purge Note: T wo-stag e discr ete filling is not supported if a pur ge cycle is conf igured.
Configuration a nd Use Manual 57 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Note: Either Open Primary or Op en Secondary must be set to 0. Either Close Primary or Close Secondary must be set to 100% (if conf igur ed by %) or 0 (if conf igured by quantity).
58 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application • T o conf igure Channel A as a three-le vel output, use the Analog Ou tput panel and: -S e t Primary V ariable to Primary V alve .
Configuration a nd Use Manual 59 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-5 Ana log Output pane l 5. If you want to use o vershoot compensation, see Section 7.
60 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.4.2 Filling control options The fil ling control options are used to define the f ill process. Filling control options are listed and defined in T able 7-3.
Configuration a nd Use Manual 61 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter 7.4.3 V alve control parameters The v a lve control parameters are used to open and close the v alves at particular points in the f ill process.
62 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.5 Overshoot compensation Overshoot compensation k e eps the actu al quantity deli vered as close as possible to the fill tar get by compensating for the time required to close the v alve.
Configuration a nd Use Manual 63 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Figure 7-6 Overshoot compensation.
64 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Configuring the Fillin g and Dosing Application 7.5.1 Configuring overshoot compensa tion Fixed o vershoot compensation is used if the compen sation value is already kno wn.
Configuration a nd Use Manual 65 Configuring the Fillin g and Dosing Application Optional Config urat ion Using the Filler Filler Configuration Using the T ransmitter Another A OC calibration is recom.
66 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation.
Configuration a nd Use Manual 67 Optional Config uration Using the Filler Filler Configuration Using the T ransmitter Chapter 8 Using the Filling and Dosing Application 8.1 About this chapter This chapter explains ho w to use the filling and do sing application on the Mo del 1500 transmitter .
68 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figures 8-3 through 8-7 illustrate the v arious fill sequences for tw o-stage discrete filling or three- position analog filling when the fill is paused and resumed at dif ferent points in the fill.
Configuration a nd Use Manual 69 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Fill.
70 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication 8.3.2 Using a discrete input If a discrete input is assigned to a f ill control fu nction, the function is trig gered when the discrete input is in an ON state.
Configuration a nd Use Manual 71 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Fill.
72 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication 8.3.3 Fill sequences with P AUSE and RESUME This section provides illustrations of f ill sequences when the fill is paused and resumed at dif ferent points in the process.
Configuration a nd Use Manual 73 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Fill.
74 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figure 8-5 Fill sequences: T wo-stage discrete fill, Open Secondary at 0%.
Configuration a nd Use Manual 75 Using the Filling and Dosing App lication Optional Config uration Using the Filler Filler Configuration Using the T ransmitter O ptional Configuratio n U sing the Fill.
76 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Using the Filling and Dosing App lication Figure 8-7 Fill sequences: Three- position analog valve Normal operation .
Configuration a nd Use Manual 77 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 9 Pressure Compensation 9.1 Overvie w This chapter defines pressure compensa tion and describes ho w to configur e it.
78 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Pressure Compensation Not all sensors or applications require pressure co rrection factors. For the pr essure correction v alues to be used, obtain the pressure ef fect values from the product data sheet for your sensor, then re verse the signs (e.
Configuration a nd Use Manual 79 Pressure Compensation Measurement Performance Defaults T roubleshooti ng Compensation Figure 9-1 Configuring pressure comp ensation with ProLink II Note: If at any t ime you disable pr essur e compensation, then r e-enable it, you must re-enter the e xternal pr essure value .
80 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation.
Configuration a nd Use Manual 81 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 10 Measurement Performance 10.1 Overview This chapter describes th e follo wing procedures: • Meter verif ication (see Section 10.3) • Meter v alidation and adjusting meter factors (see Section 10.
82 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance Meter verification either holds the la st output value or causes the outp uts to go to the conf igured fault values during the pr ocedur e (appr oximately 4 minutes).
Configuration a nd Use Manual 83 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.2.4 Comparison and recomme ndations When choosing among m eter verif ication.
84 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance If stability v aries outside test limits, the meter veri f ication procedure will be aborted.
Configuration a nd Use Manual 85 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.3.1 Specification uncertai nty limit and test results The result of the meter v erification test will be a perc ent uncertainty of normali zed tube stif fness.
86 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance 10.3.2 Additional ProLink II tools for meter verification In addition to the P ass, Fail, a.
Configuration a nd Use Manual 87 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation 10.5 Performing density calibration Density calibration includes th e follo win.
88 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance Density calibration fluids D1 and D2 density calibration requ ire a D1 (low-density) flu id and a D2 (high-d e nsity) fluid. Y ou may use air and water .
Configuration a nd Use Manual 89 Measurement Performance Measurement Performance Defaults T roubleshooti ng Compensation Figure 10-2 D1 and D2 density calibration – ProLink II Figure 10-3 D3 or D3 a.
90 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation Measurement Performance 10.6 Performing temperature calib ration T emperature calibration is a two-part procedure: temperature offset calibration and temperature slope calibration.
Configuration a nd Use Manual 91 Measurement Performance Defaults T roubleshooti ng Compensation Chapter 11 T roubleshooting 11.1 Overview This chapter describes guidelines and procedures for troubleshooting the me ter .
92 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.3 Micro Motion cus tomer ser vice T o speak to a c ustomer service representati ve, contact the Micro Motion Customer Service Department. Contact information is pro vided in Section 1.
Configuration a nd Use Manual 93 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Some fault conditions can be corrected b y cycling po wer to the transmitter . A po wer cycle can clear the follo wing: • Loop test • Zero failure • Stopped internal totalizer 11.
94 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.9 T ransm itter status LED The Model 1500 transmitter includes a L ED that indicates transmitter status. See T able 11-3. If the status LED indicates an alarm condition: 1.
Configuration a nd Use Manual 95 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.10 Status alarms Status alarm can be vie wed with ProLink II. A list of status alarms and possible remedies is provided in T able 11-4.
96 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting A011 Cal F ail, T oo Low En sure that there is no flow through the sensor , then retr y . Cycle pow er to the flowmeter , then retr y . A012 Cal F ail, T oo High Ensure that there is no flow through the sensor , then retr y .
Configuration a nd Use Manual 97 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation A028 Comm Prob lem Cycle pow e r to the flowmeter . The transmitter might need serv ice or upgrading. Contact Micro Motion. See Section 1.
98 Micro Motion ® Model 1500 Transmitters with the Fi lling and Dosing Appli cation T rouble shooting 11.11 C hecking process variable s Micro Motion suggests that you make a record of the process v ariables listed belo w , under normal operating conditions.
Configuration a nd Use Manual 99 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Erratic non-z ero flow r ate under no-flow conditions RF interference Ch eck en vironment for RF interference .
100 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting Inaccurate flo w rate or fill total Bad flow calibration f actor V erify characterizati on. See Section 4.2. Inappropr iate measurement un it Check configuration.
Configuration a nd Use Manual 101 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.12 Meter fingerprinting The meter fingerprinting feature pro vides snapshots, or “fingerprints, ” of twelve process variables, at four diff erent points of transmitter operation.
102 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting If fill accuracy is unsatisfactory or has changed, or if fill v ariation is too great: • Implement ov ershoot compensatio n (if not already implemented).
Configuration a nd Use Manual 103 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.14.4 Checking for RF interference If you are experiencing RF (radio frequenc y) interfe rence on your discrete output, use one of th e follo wing solutions: • Eliminate the RF source.
104 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting If the slug flo w condition clears befo re the slug-flow dur ation expires: • Outputs that represent flo w rate rev ert to reporting actual flow .
Configuration a nd Use Manual 105 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.21 C hecking the characterization A transmitter that is incorrectly ch aracterized for its sensor might pr oduce inaccurate output v alues.
106 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.23.3 Excessive drive gain Excessi ve dri ve g ain can be caused b y sev eral problems. See T able 11-8. Ta b l e 1 1 - 7 Sensor pickoff values Sensor (1) (1) If your sensor is not list ed, contact Micr o Motion.
Configuration a nd Use Manual 107 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.23.4 Erratic drive gain Erratic dri ve gain can be caused b y se veral problems. See T able 11-9. 11.23.5 Low pickoff voltage Lo w pickof f voltage can be caused b y sev eral problems.
108 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.24.1 Checkin g the core processor LED T o check the core processor LED: 1. Maintain power to the transmitter . 2. Remove the core processor lid (see Figure B-2).
Configuration a nd Use Manual 109 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 11.24.2 Core proces sor resistance test T o perform the core pro cessor resistance test: 1. Power do wn the transmitter . 2. Remove the core processor lid.
110 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting T o return to normal operation: 1. Reconnect the 4-wire cable between the core processor and the transmitter (see Figure B-3 or Figure B-4). 2. Replace the core processor lid.
Configuration a nd Use Manual 111 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation 5. There should be no open circu its, i.e., no infinite resi stance readings. The LPO and RPO readings should be the same or very close (± 5 Ω ).
112 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 11.25.2 4-wire remote installation If you ha ve a 4-wire remote installation (see Figure B-1): 1. Power do wn the transmitter . 2. Remove the core processor lid.
Configuration a nd Use Manual 113 T rouble shooting Measurement Performance Defaults T roubleshooti ng Compensation Figure 11-2 Sensor pins – Standard core pro cessor Figure 11-3 Sensor pins – Enhanced core pro cessor 6. There should be no open circu its, i.
114 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication T rouble shooting 8. T est terminal pairs as follo ws: a. Driv e + against all o ther terminals e xcept Dri ve – b . Driv e – against a ll other terminals except Dri ve + c.
Configuration a nd Use Manual 115 Measurement Performance Defaults T roubleshooti ng Compensation Appendix A Default V alues and Ranges A.1 Overview This appendix provides informat ion on the defa ult v alues for mo st transmitter parameters. Where appropriate, v alid ranges are also defined.
116 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Default Values and Ranges Density Density damping 1.6 sec 0. 0–51.2 sec User-entered value is corrected to nearest lower value in list of preset v alues. Density units g/cm 3 Density cutoff 0.
Configuration a nd Use Manual 117 Default Values and Ranges Measurement Performance Defaults T roubleshooti ng Compensation Measurement Performance Defaults T roubleshooti ng Compensation Measurement .
118 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Default Values and Ranges V alve control – Three-position analog fill Open Full 0.
Configuration a nd Use Manual 119 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix B Installation Architectures and Components B.1 Overview This appendix provides illustrations of dif ferent flo wmeter installation arch itectures and components, for the Model 1500 transmitter with the f illing and dosing application.
120 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Installation Architectu res and Components Figure B-1 Installation architectures Model 1500 transmitter (top view) .
Configuration a nd Use Manual 121 Installation Architectu res and Components Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure B-2 Remote core processor components Figure B-3 4-wire ca.
122 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Installation Architectu res and Components Figure B-4 4-wire ca ble between Model 1500 tran smitter and enhanced co.
Configuration a nd Use Manual 123 Installation Architectu res and Components Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure B-6 T erminal configuration T er mina ls 21 & 22 (Cha.
124 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication.
Configuration a nd Use Manual 125 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix C Menu Flowcharts C.1 Overview This appendix provides the follo wing ProLink II menu flo w charts .
126 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Menu Flowcharts Figure C-2 ProLink II operating menus ProLink Configuration Output Levels Process Variables Status .
Configuration a nd Use Manual 127 Menu Flowcharts Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Figure C-3 ProLink II configuration menu Configuration ProLink Me nu Flow · Flow direction.
128 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication Menu Flowcharts Figure C-4 ProLink II configuration menu continued Configuration ProLink Menu Analog output Primary.
Configuration a nd Use Manual 129 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Appendix D NE53 Histor y D.1 Overview This appendix docume nts the change history of the Model 1500 transmitter software with the f illing and dosing applicatio n.
130 Micro Motion ® Model 1500 Transmitters with the Filling and Dosing App lication.
Configuration a nd Use Manual 131 Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Index Numerics 100 Hz variable 40 A Added damping 25 Additional communications response delay 51 Alarms ala.
132 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index process variable 24 range 24 valve control 57, 58 mass flow measurement unit 20 measurement units 20 speci.
Configuration a nd Use Manual 133 Index Tr a n s m i t t e r M e n u s Index NE53 History Diagrams Fault indicator digital communications 49 discrete output 28 Fault timeout 49 Fill control discrete i.
134 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index Meter verification 81 establishing baseline 29 procedure 83 specification uncertainty limit 85 test result.
Configuration a nd Use Manual 135 Index Tr a n s m i t t e r M e n u s Index NE53 History Diagrams S Safety 1 Secondary variable 51 Sensor parameters, configuration 52 Sensor, testing co il resistance.
136 Micro Moti on ® Model 1500 Transmitt ers with the Filli ng and Dosing Applicatio n Index U Underfill 63 Update rate 100 Hz variable 40 configuration 40 Special mode 41 URV See also Range troubles.
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Micro Motion Inc. USA Worldwide Headqu arters 7070 Winchester Circle Boulder , Colorado 80301 T +1 303-527-5200 +1 800-522-6277 F +1 303-530-8459 Micro Motion Europe Emerson Process Management Neonstr.
An important point after buying a device Emerson Process Management 1500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Emerson Process Management 1500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson Process Management 1500.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson Process Management 1500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson Process Management 1500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
