Instruction/ maintenance manual of the product MAS2600 Emerson
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Reference Manual Ed 21 December 2014 MA S2600 T ank Con te nts T ransmitte r.
The content of this publ ication a re presented for information purp oses only , and while effort has been made to ensure their acc urac y, they are not to be construed as warranti es or gua rantees, exp ressed or implied, regarding th e products or services des cribed herei n or their use or applic ab ility.
MAS2600: Table of Co ntents Reference Manual December 2014 Ed 21 1 T able of Contents Descrip tion and T echnical D ata . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Descrip tion and Operation . . . . . . . . . . . . . . . . . .
Reference Manual MAS2600: Table of Contents Ed 21 December 2014 2.
MAS2600: Description and Te chnical Data Reference Manual December 2014 Ed 21 3 Descrip tion and T ec hnical Data.
Reference Manual MAS2600: Descri ption and Technical Data Ed 21 December 2014 4.
MAS2600: Description and Te chnical Data Reference Manual December 2014 Ed 21 5 Description and Operation MAS2600 T ank Contents T ransmitter The MAS2600 is a 2-wire 4-20 mA leve l transmitte r consisting of a transduc er , an amplifier and an inte rconnecting cable.
Reference Manual MAS2600: Descri ption and Technical Data Ed 21 December 2014 6 Technical Spec ification Tr a n s d u c e r R a n g e s Gauge 0 - 3.5 / 0 - 7 / 0 - 16 / 0 - 35 m H 2 O Absolute 0 - 20.394 / 0 - 35.690 m H 2 O Accu rac y ± 0.25% F .S. at 20°C Stability Max .
MAS2600: Description and Te chnical Data Reference Manual December 2014 Ed 21 7 Pow er Supply Th e Pow er S up pl y c an va r y fr om 17 -3 3 V DC . Per mi ss ib le loa d r es is ta nce is sh ow n g ra phi c al ly bel ow. Transmitt er Dimensions Amplifier Box Tr a n s d u c e r R loop max.
Reference Manual MAS2600: Descri ption and Technical Data Ed 21 December 2014 8.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 9 Ordering Information.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 10 MAS2600 Ordering Information Ty p e A Abs olut e T ransdu ce r G Gauge T ransducer H High T emper ature Gauge T ransducer T ransdu.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 11 Type MAS2600 - X XX-XX-X /XX Selec ting the T ransducer T ype Gauge and High T empera t ure Gauge T ransduc er s The Gauge T ransmit ter is normally used on dr y and pressure n eutral locations.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 12 Measuring R anges MAS2600 -X X X-XX-X/XX Gauge T ransmitt er The MAS2600 Gauge T ransmitte r is supplied in 4 ranges. In the programmab le amplifier the me asur- ing range is divided into 8 sub-ranges and op erated b y means of the range select switch.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 13 Selec ting the Measuring Range When selecting th e measuring range it is im por ta nt to conside r the t ank height, vent pipe height, the tank t ype and the spec ific gravity (SG) of the tank co nten ts.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 14 Forepe ak T ank If transduc er mea suring range > tank hei ght: Select the nex t mea suring range. Example : T ank hei ght 12 m. Based on the tank height a transducer with a measuring range of 16 mH 2 O should be selected.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 15 Temperatu re Sensor MAS2600 -XX X -XX-X/XX The transducer can be supplied with a bu ilt-in P t100 tempe rature sensor . The tempe rature sensor will only give a proper re ading, if the transduce r is an intern ally mounted t ype.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 16 Cable MAS2600 -XXX- XX -X/XX T wo t ypes of transduc er cables are a vailable . The standard cable for applications with temperatures up to 80 C, and high te mperature cable f or applic ation s with te mpera tures up t o 125 C.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 17 Mounting Methods MAS2600 -XXX-XX- X /XX Brack ets for Internal Mounting (dwg no. P022P010) The brack ets are U-shaped and manufactured of 2 mm ASTM 316L plated steel. Di ameter of mount- ing holes: 11.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 18 Pole Mounting (dwg no. P022P011) The wel dable coll ar and the nut are manufactured of A STM 316L steel . The gask ets are made o f nitrile rubber . Note! M ax torque 20 Nm (sli ghtly tighten b y the hand + 1/8-1/4 turn).
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 19 1” Pipe End Mounting (dwg no. P022P015) The thread c ollar and the nut are manufactured of S S 316L steel. The g aske ts are made of nitri le rub- ber . Note! M ax torque 20 Nm (slig htly tighten b y the hand + 1/8 to 1/4 turn).
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 20 Flange Mounting (dwg no. P022P013) The standard tra nsducer is supplied with DN25, DN40 or DN5 0 PN16 DIN2527 flange manufactured of ASTM 316L stee l. Note! M aximum torq ue 20 Nm (slightly ti ghten by the hand + 1/8 to 1/4 turn).
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 21 Flexible Rubber T ube Mounting (dwg no. P022P001) A top flang e ma de of A ST M 316 L con nec te d to ru bber tube by a tightening clip using a special tool. The opposite hose e nd cove rs the transducer body and is fix ed by a tightening clip .
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 22 Flexible PTFE T ube Moun ting (dwg no. P022P021) A top fl ange made of ASTM 316L connected to a Stainles s Stee l braided PTFE tube by fittings fix ed to the tube by u sing special tools.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 23 DN25 flange with 1” ball v alve (dwg no. P022P019) Flange , valve and nut are m anufactured of ASTM 316L stee l. The gas kets ar e made of nitrile rubbe r . Note! M ax torque 20 Nm (slig htly tighten b y the hand + 1/8 to 1/4 turn).
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 24 Amplifier Bo x MAS2600 -XXX-XX-X/ X X The MA S2600 am plifier bo x is manufac tured of polyester , which has the strength and stabilit y of alu- minium, insula tion and resistance proper ties of pl astics.
MAS2600: Ordering In formation Reference Manual December 2014 Ed 21 25 Amplifier PCB MAS2600 -XXX-XX-X/X X The PCB is available in diffe rent types for the diffe ren t transducers. Amplifier PCB Amplifier PCB 0 Without amplifier PCB. P Programma ble output range.
Reference Manual MAS2600: Ordering Information Ed 21 December 2014 26.
MAS2600: Intrinsically Safe Installation Reference Manual December 2014 Ed 21 27 Intrinsically Safe Installation Description o f the Ex saf et y inform ation and Intrinsicall y Safe Install ation MAS2.
Reference Manual MAS2600: Intrin sically Safe Installation Ed 21 December 2014 28.
MAS2600: Intrinsically Safe Installation Reference Manual December 2014 Ed 21 29 Intrinsic Safet y When c onnecting equipment in hazar dous are as, ce r t ain requirements mu st be f ulfilled to comply to the equipment safety ce r tification and cable instal la tion.
Reference Manual MAS2600: Intrin sically Safe Installation Ed 21 December 2014 30 Intrinsically Safe Installation The MAS2600 is designed for u se in an approved in trinsically safe installa tion. The amplifier is fitted with a labe l describing the IS categor y: Re levant intrinsic safety cert ificates to be supplied with the s ystem units.
MAS2600: Intrinsically Safe Installation Reference Manual December 2014 Ed 21 31 Installation and Special Co nsiderations f or Safe Use Before installing intrinsicall y safe units within an approved i.
Reference Manual MAS2600: Intrin sically Safe Installation Ed 21 December 2014 32 The ent it y con cept al low s i nter- conn ec t io ns of int r insically safe apparatu s to ass ociat ed apparatus not specifically examin ed in combination as a system.
MAS2600: Install ation Reference Manual December 2014 Ed 21 33 Installation Installa tion and Handling the MAS2600.
Reference Manual MAS2600: Installation Ed 21 December 2014 34 Handling The MAS2600 transducer is a highly s ensitive e lec tronic piece o f equipment and prope r handling is most impor tant. T o avoi d damaging the transduce rs: • NEVE R lif t by the cable if tran sducer is m ounted with fittings.
MAS2600: Install ation Reference Manual December 2014 Ed 21 35 Installation As par t of the installation ple ase check that: • the seri al numbers on the transduce r , amplifier and lid of amplifie r box c omplies. The seri al num- bers are found on the S/N on the amplifie r box at the bottom line and on the transducer S/N on the range label.
Reference Manual MAS2600: Installation Ed 21 December 2014 36.
MAS2600: Testing and Re calibration Reference Manual December 2014 Ed 21 37 T esting and R ecalibration T esting and Recalibration o f the MAS2600.
Reference Manual MAS2600: Te sting and Recalibration Ed 21 December 2014 38 Testing Caution! Please ob ser ve that te sting and rec alibrat ion o f transmitte rs mounted in ha zardou s area s shall be carried out by Ex qu alified personnel.
MAS2600: Testing and Re calibration Reference Manual December 2014 Ed 21 39 Recalibrating Gauge T ransmit ter using Pres sure on the T ransduc er Caution! Ple ase obse r ve th at testing and recalibra t ion of tran smitters mounted in hazardous areas sh all be ca rried out by Ex qualifie d personnel.
Reference Manual MAS2600: Te sting and Recalibration Ed 21 December 2014 40 Recalibrating Gauge T r ansmitte r using V acuum (f or gauge transmitt er s only) Caution! Please ob ser ve that te sting and rec alibrat ion o f transmitte rs mounted in ha zardou s area s shall be carried out by Ex qu alified personnel.
MAS2600: Testing and Re calibration Reference Manual December 2014 Ed 21 41 Recalibrating the Absolute T r ansmitt er using Pressure on the T ransduc er Caution! Ple ase obse r ve th at testing and recalibra t ion of tran smitters mounted in hazardous areas sh all be ca rried out by Ex qualifie d personnel.
Reference Manual MAS2600: Te sting and Recalibration Ed 21 December 2014 42.
MAS2600: Maintenance and Tro ubleshooting Reference Manual December 2014 Ed 21 43 Maintenance and T roubleshooting.
Reference Manual MAS2600: Maintenance and Troubleshooting Ed 21 December 2014 44 Maintenanc e Caution! Please ob ser ve that te sting and rec alibrat ion o f transmitte rs mounted in ha zardou s area s shall be carried out by Ex qu alified personnel. Marine T ank Man agement recommends that the f ollowing to be check ed annually: 1.
MAS2600: Maintenance and Tro ubleshooting Reference Manual December 2014 Ed 21 45 Trouble Shoo ting Caution! Ple ase obse r ve th at testing and recalibra t ion of tran smitters mounted in hazardous areas sh all be ca rried out by Ex qualifie d personnel.
Reference Manual MAS2600: Maintenance and Troubleshooting Ed 21 December 2014 46 MAS2600 T est Sheet Name AT T. Emerson Proce ss Manage ment Marine T a nk Manage ment Damc os A/S, Ser vice Department F AX.: +45 5578 727 2 Ship name Y ard NB no. MAS2600 T ransducer se rial no.
MAS2600: Index Reference Manu al December 2014 Ed 21 47 Index Numerics 1” Pipe End Mounting .......................... ................ 19 A Absolute Transducers ......... ........... .................... .. 11 Absolute Transmitte r ............. ..
Reference Manu al MAS2600: Index Ed 21 December 2014 48.
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An important point after buying a device Emerson MAS2600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson MAS2600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson MAS2600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson MAS2600 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson MAS2600 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson MAS2600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson MAS2600.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson MAS2600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson MAS2600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
