Instruction/ maintenance manual of the product HAS8xE-IM-ATEX Emerson
Go to page of 54
ww w .EmersonProcess.com Instruction Manual BINOS 100 F & ML T 2 Addendum for Pressurized Analyzers intended to be used in Hazardous Areas classified Zone 2 3 rd Edition 08/2004 Instruction Manual.
BINOS 100 F & ML T 2 Addendum for Zone 2 Instruction Manual HAS8XE-IM-ATEX 08/2004 Emerson Process Management GmbH & Co. OHG Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www .EmersonProcess.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 1 PREF ACE The purpose of this manual is to provide addit.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 2 NOTE Highlights an essential operating procedure, condition or statement. Highlights an operation or maintenance procedure, practice, condition, statement, etc.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 3 IMPORT ANT SAFETY INSTRUCTIONS SAFETY SUMMAR Y If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 4 TERMS USED IN THIS MANUAL A TEX Directive 94/9/EC, commonly called the A TEX („Atmosphères Explosibles“) products directive.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG P - 5 T erms used in this manual Dilution The continuous supp.
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG P - 6.
A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG i - 1 TABLE OF CONTENTS Preface P-1 Defi niti ons ..............................................................
ML T 2 / BINOS 100 F A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Emerson Process Management Manufacturing GmbH & Co. OHG i - 2 SECTION 3 S t artup 3 -1 3-1 Final Check .................................................................
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 1 T echnical Description 1-1 Application and Principle of Operation The gas analyzers of type BINOS 100 F and ML T 2 are intended to measure gas components within gas mixtures.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-2 Instrument Layout 1- 2 Unused.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3 Specification 1-3 Specification 1-3-2 Explosion Pro.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3-4 Purge Gas Conditions 1-3-4 Purge Gas Conditions Purge gas: • Inert gas (e.g. Nitrogen) • Air (from an ex-free zone) T emperature: As ambient, but min.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 5 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-3-5 Sample Gas Conditions Applicable gases: Nonfla mm.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 1 - 6 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 1-4 Additional Safety Measures • Exhaust gas lines must end outside the hazardous area at a safe point. Sample gas lines may be returned to the sampling point.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 2 Inst allation Before starting to install this.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Fig. 2-1a Single enclosure analyzer (dimensions in mm) .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 with Category 3 pressurization system Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 Fig. 2-2a Dual enclosure analyzer (dimensions in mm) S .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 5 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-3-2 Dual Enclosure Analyzer Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 6 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4 Connection of Sample Gas and Protective Gas (Purge Gas) When the analyzer with assembled EEx p safety device has been fixed, connect the gas lines according the diagram (fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 7 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-1 Hints on Flammable Gases • When applying flammable gases (either as sample gas or span gas) the corresponding gas inlets and outlets must be equipped with flame arrestors.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 8 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-2 ML T 2 Gas Flow Diagrams 2-4-2 ML T 2 Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 9 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-2 ML T 2 Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 10 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 11 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams (cont’d) Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 12 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-4-3 BINOS ® 100 F Gas Flow Diagrams 2-4-3 BINOS ® 100 F Gas Flow Diagrams Fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 13 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-5 Safety Device Settings The EEx safety device is delivered with fixed basic parameters. The purge gas pressure is preset to 14 hPa (rel.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 14 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7 Electrical Connections • All connections have to be done according to the schematics delivered together with the equipment.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 15 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-2 Mains Connection 2-7-2 Mains Connection 2-7-2-1 Purge System Remove the pressurization system control unit’ s cover .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 16 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-2 Mains Connection The mains power line cord has to be connected to the terminals provided at the analyzer enclosure’s inner left side, near the EMC line filter (fig.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 17 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-3 Pressurization System Alarm Cont acts 2-7-3 Pressurization System Alarm Contact s The pressurization control unit provides alarm contacts which are widely programmable.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 2 - 18 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 2-7-4 Differential Pressure Switch(es) The contact of the differential pressure switch is connected to terminals X30 installed inside the analyzer .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 3 S t artup Startup can only be done properly b.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 3 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 1 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 SECTION 4 Maintenance After maintenance or replacement .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 2 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4 - 4 V erifications and T ests on Modified or Repaired.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 3 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4-4-3 Leakage T est The leakage of the enclosure has to be measured with an overpressure of 25 mbar applied to the pressurized enclosure.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG 4 - 4 A TEX Instruction Manual HAS8xE-IM-A TEX January 2004 4-4-4 Removal of Modifications Remove all the modifications described in section 4-4-1. T ake special care of the gas connections to be tightend.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 1 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 APPENDIX A - 1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 2 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 3 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-1 Declarations.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 4 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A - 2 Circuit Diagrams A-2-1 M L T 2, single A-2 Circuit .
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 5 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 6 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 7 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-1 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 8 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 M L T 2, dual A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 9 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 10 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 11 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 ML T 2 Circuit Diagrams.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 12 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 BINOS ® 100 F Circuit Diagrams A-2-3 BINOS ® 100.
ML T 2 / BINOS 100 F Emerson Process Management Manufacturing GmbH & Co. OHG A- 13 A TEX Instruction Manual HAS8xE-IM-A TEX August 2004 A-2-2 BINOS ® 100 F Circuit Diagrams.
BINOS 100 F & ML T 2 Addendum Zone 2 Instruction Manual HAS8xE-IM-A TEX 08/2004 © Emerson Process Management GmbH & Co. OHG 2007 WORLD HEADQUARTERS ROSEMOUNT ANAL YTICAL EUROPE Emerson Process Management GmbH & Co.
An important point after buying a device Emerson HAS8xE-IM-ATEX (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson HAS8xE-IM-ATEX yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson HAS8xE-IM-ATEX - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson HAS8xE-IM-ATEX you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson HAS8xE-IM-ATEX will certainly help you make a decision on the purchase.
If you already are a holder of Emerson HAS8xE-IM-ATEX, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson HAS8xE-IM-ATEX.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson HAS8xE-IM-ATEX. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson HAS8xE-IM-ATEX along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
