Instruction/ maintenance manual of the product 400518-01 Emerson
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Installation Manual P/N 400518-01 Revision: A1 Date: December 15, 2006 © Control Techniques Americas LLC, 2006 Epsilon EP Drive.
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Information furnished by Contro l Techniques Ameri cas LLC (Control Techniqu es) is believed to be accurate and reliable. However, no responsibility is assumed by Control T echniques for its use.
ii © Control Techniques Americas LLC, 2006 Part Number: 400518-01 Revision: A1 Date: December 2006 Printed in United States of America Information in this document is subject to chan ge without notice.
Safety Inform ation iii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Safety Information Safety Precautions This product is intended for professional incorporation into a complete system by qualifi ed persons.
iv Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification For the purpose of this manual and product, “Note” indica tes essential information about the pr oduct or the respective part of the manual. Throughout this manual, the word “drive” refers to an Epsilo n EP drive.
v Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Underwriters Laboratories Listed The Epsilon Digital Servo Drives are marked with the “U L Listed” label after passing a rigor ous set of design and testing criteria deve loped by UL (UL508C).
vi Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Drive Overload Protection Solid state motor overload protection is provided in each model at no more than 115% of rated F LA. This overload protection is based on maximum continuous output current capacity.
vii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification CE Declaration of Conformity The Epsilon Digital Servo Drives are marked with th e “Conformite Europee nne Mark” (CE mark) after passing a rigorous set of design and testing criter ia.
viii Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification.
ix Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Safety Information iii Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
x Motor Feedback Wiring (J6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Motor Brake Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Overview 1 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Product Overview Epsilon EP Drive The Epsilon EP drive is a stand-alone, fully digital brushless servo drive des igned and built to reliably provide high performance and flexibility without sacrificing ease of use.
2 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Epsilon EP drives are rated at 240 Vac input voltage and can operate with an input voltage fro m 20 to 264 Vac. The EP drives are available in three current ratings.
Installation 3 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Installation Installation of the Epsilon EP drive is completed by fo llowing a simple step-by-step process. The Epsilon EP installation begins by mounting the drive to a metal mounting panel.
4 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Bringing components into direct contact cannot always be ac hieved. In these situations a conduct or must be relied upon to provide a low impedance pa th between components.
Installation 5 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification • You should consider future troubleshooting and repair when installing all wiring. All wiring should be either color coded and/or tagged with industrial wire tabs.
6 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Cable to Enclosure Shielding Shielded motor, feedback, serial communications and external encoder cables were used for compliance testing and are necessary to meet the EMC requirements.
Installation 7 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Line Filters The AC line filters are necessary to comply with EMC emissio n and immunity standards. The drive was tested with the filters presented in the table below and recommended by Con trol Techniques.
8 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The following table applies to the "A" dimension as shown in figure 4 bel o w for the base and indexing drives.
Installation 9 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The following table applies to the "A" dimension as shown in fi gure 5 for the programming drives.
10 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Step 3: High Power Connections System Grounding To insure a safe and quiet electr ical installation, good system grounding is imperative. T he figure below is an overview of the recommended system grounding.
Installation 11 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Power Requirements The Epsilon EP drives require 20 Vac to 264 Vac si ngle phase power but, may operate on DC supplies, (See Operation on DC Supply).
12 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 8: Earth Grounded Delta Distribution Transformer, 240 Vac 3 Ø Figure 9: Three Phase Delta.
Installation 13 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 10: Three-Phase WYE (ungrounded) Distributio n to a Three-Phase Delta/WYE Iso.
14 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 12: Grounded WYE Distributi on >140 Vac Phase to Neutral.
Installation 15 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification When multiple drives are connected to a single isolation transformer, add the suggested KVA ratings of the drives that would be operating simultaneously together f or transformer sizing.
16 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Line Fusing and Wire Size You must incorporate over current protection for the incomin g AC power with the rating shown here. UL approval for operation with the ci rcuit breaker s identified in the tabl e below is pending.
Installation 17 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification AC Input Power Connections Figure 14: Epsilon EP AC Power Wiring Diagram Operation on DC Input Supply At this time, the EP drive is not UL listed for operation on a DC input supply.
18 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Both supply conductors must be fused e xcept one that is grounded. The fuse must be rated for at least the voltage applied. The current rating of the fuse should match the ra ted output current of the dr ive.
Installation 19 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 15:Shunt Resistor Connections showi ng SM-Heatsink DBR-1 Kit Motor Power Wiring The following paragraphs provide details of motor connections.
20 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 16: Epsilon EP - NT/MG Motor Power Wiring Diagram NT or MG Motor Power Connection R S T Ground Connector Shell Brown Black Blue Green/Y ellow Shield Important: PE ground should connect to drive and motor only .
Installation 21 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification XV Motor Power Wiring The XV 40 mm to 80 mm motors are equipped with up to three connectors, on e for stator connections, one for encoder connections and one for the brake (if so equipped).
22 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Step 4: Low Power Connections DC Logic Power Supply Wiring The Epsilon drive requires a user suppli ed logic power supply, 24 Vdc ±10%, to pow er the inter nal logic of the drive.
Installation 23 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification to the logic supply are PELV, the wiring need not be isolat ed f rom direct contact within a zone of equipotential bonding, normally an enclosure or set of enclosures b onded together.
24 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification XV 40-80 mm Motor Figure 21: Motor Encoder Feedback Connection For XV 40-80 mm Motors XV 130 mm M.
Installation 25 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Motor Brake Wiring The NT and MG motors e quipped with brakes have a th ree-pin MS style connector.
26 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 24: Epsilon EP/XV 40-80 mm Motor Brake Wiring Diagram Figure 25: Epsilon EP/XV 130 mm Moto.
Installation 27 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Inputs are ON with +10 Vdc to +30 Vdc applied and OFF when less than +1.5 Vdc or 0.2 mA is applied. Input current at 24 Vdc is 4.8 mA and input resistance is about 4.
28 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 27: I/O Conn ector (J3) Functions Figure 28: STI-24IO Interface Board Input Line 5 Input L.
Installation 29 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Analog/Sync Output Connector (J5) All command, diagnostic, and sync signals are availabl e using the 15-pin Analog/Syn c Output connector.
30 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification As part of PELV wiring, circuits at J5 are intended to be used within a zone of equipotential bonding wher e cables or wiring would typically be no more than 10 ft [3 m] l ong.
Installation 31 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Sync Input C onnector (J10) Sync Input signals are connected to the driv e usin g the 9-pin Sync Input connector. If interfacing the drive using field wiring, the optional standard terminal interface board (STI-SNCI) may be used.
32 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Analog Command Wiring Figure 33: Analog Command, Differenti al Wiring Diagram Figure 34: Analog C.
Installation 33 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 35: Analog/Sync Output Connector (J5 ) Encoder Output Wiring Figure 36: Direc.
34 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Pulse Mode Wiring, Differential Inputs Figure 37: Pulse Mode, Differential Output to Differenti a.
Installation 35 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Pulse Mode Wiring, Single Ended Inputs Figure 39: Pulse Mode, Single Ended Output to.
36 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 41: Pulse/Pulse Mode, Single Ended Ou tput to Single Ended Input (non-twisted pair cable) Figure 42: Master/Slave Encoder Connections Encoder outputs meet RS-422 driver specifications and can drive up to 10 RS-422 signa l receivers.
Installation 37 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Communications Communications with the drive is provided through the RJ 45 connectors located on the front of the drive.
38 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 43: Epsilon EP Serial Communication Connect or Figure 44: 2 Epsilon Drives Daisy Chained T.
Installation 39 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Modbus Communications The drive’s serial communication protoc ol is Modbus RTU slave wi th a 32 bit data extension. The Modbus protocol is available on most operator interface panels and PLC’s.
40 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification.
Diagnostics and T roubleshooting 41 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Diagnostics and Troubleshooting Diagnostic Display Status Codes The diagnostic display on t he front of the drive shows dr ive status and fau lt codes.
42 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Fault Codes A number of diagnostic and fault detection circuits are incorpora ted to protect the drive.
Diagnostics and T roubleshooting 43 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification The +/- Travel Limit faults are automat ically cleared when the fault condition is removed. The table below lists all the fault codes in priority order from highe st to lowest.
44 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Fault Descriptions Flash Invalid This fault indicates that the firmware checksum has fail ed. From the T ools>Program Flash menu in PowerTools Pro the firmware stored in flash memory can be reprogram or upgrade.
Diagnostics and T roubleshooting 45 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification NVM Invalid At power-up the drive tests th e integrity of the non-volatile memory. This fa ult is generated if the contents of the non- volatile mem ory are invalid.
46 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Encode r Hardware If any pair of complementary encoder lines (A, B, Z) are in the same state, an encoder line fault is generated. Also, can be generated if all three commutation ch annels (U, V, W) are 0 or 1, an illegal state.
Diagnostics and T roubleshooting 47 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Trajectory Fault #2 This fault occurs when using the "Usi ng Capture.
48 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Figure 45: Active Drive Faults Detected Dialog Box Resettin g Faults Some drive faults are automatically reset when the fault cond ition is cle ared.
Options and Accessories 49 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification Options and Accessories Epsilon EP Drive Options Figure 46: Epsilon EP-P .
50 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-24IO The STI-24IO interface board allows access to all digita l input and output signals. The STI- 24IO mounts directly to the digital I/O connector (J3) on the front of the EP drive.
Options and Accessories 51 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-SNCOA The STI-SNCOA interface board allows access to the anal og/sync signals. The STI-SNCOA plugs directly into the J5 connector on the bottom of th e drive.
52 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-SNCI The STI-SNCI interface board allows access to the sync input connections on th e EP drive. The STI-SNCI plugs directly into the J10 connector on the bottom of the drive.
Options and Accessories 53 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification STI-ENC The STI-ENC interface board allows the user access to the encod er feedback connector (J6) on the EP drive. The STI-ENC plugs directly in J6 on the bottom of the drive.
54 Safety Information Product Overview Installation Diagnostics Options and Accessories S pecification.
S pecifications 55 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Specifications Epsilon EP Specifications Epsi lon EP Series Power Requirements 20 .
56 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Control Inputs Analog command: ±10 Vdc 14 bit, 100 kOhm impedance, dif ferential Absolute Maximum.
S pecifications 57 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Fault Detection Capability Low DC bus (can be disabled) High DC bus Power S tage f.
58 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Epsilon EP Drive Dimensions The following table applies to A* and B* as shown in the figure below. Drive Model Dim ension A* (shown in inches/mm) Dimension B* (shown in in ches/mm) EP202-B,-I,-I DN 2.
S pecifications 59 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Cable Diagrams EIO26 Cable EIO PIN 1 0.
60 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XV Motor Cables XTMDS-XXX Cable PIN 1 GRN/YEL BRN BLK BLU 2 3 4 1 BRAID SHIELD FORM WIRE R S T PE/.
S pecifications 61 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XCMDS-XXX GRN/YEL BRN BLK BLU B C D A BRAID SHIELD FORM WIRE BLU (20 A WG) BLU/WHT.
62 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XCMDBS-XXX U V W PE/GND BRK+ BRK - SOLDER SIDE D E G F C B A GRN/YEL BRN BLK BLU B C D A BRAID SHI.
S pecifications 63 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XTBMS-XXX RED BLK DRAIN WIRE 1 2 0V +24V PIN 1 1 2 REAR VIEW OF CONNECTOR.
64 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XEFTS-XXX Cable PIN 1 P RED/GRN GRN/RED 9 14 13 12 7 11 5 2 1 3 10 8 4 6 15 U +5 VDC 0V W/ V W V/ .
S pecifications 65 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification XEFCS-XXX Cable SOLDER SIDE Pin 6 15 11 13 14 12 10 9 8 7 5 4 2 3 1 Z/ MOTOR TEMP .
66 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification NT and MG Motor Cables CMDS-XXX Cable CMMS-XXX Cable 3 3/4" MAX. 1 1/2" MAX. F C SO LDER S IDE E D BLK BLU A G H B SHELL C B GRN/YEL BRN A D 1 1/2" MAX.
S pecifications 67 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification CBMS-XXX Cable SOLDER SIDE RED BLK DRAIN WIRE A B C GND CA B Socket.
68 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification EFCS-XXX Cable SOLDER SIDE J H G F R Z Y M W X L K V N P C S E T U D B A P P P P P P P P E V A T K.
S pecifications 69 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Sync Cables SNCDD-915-XXX SNCFLOA-XXX YEL GRN P ORG RED BRN BLK BLU PUR 8 P 3 11 1.
70 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification SNCMD-815- XXX SNCFLI-XXX 4 P RED P P P YEL BLK BRN PUR BLU DRAIN WIRE 8 7 6 5 3 2 1 ORG GRN -Z +5.
S pecifications 71 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification SNCMD-89- XXX Pin 1 2 5 4 3 P P P P YEL GRN ORG RED BRN BLK BLU PUR Drain Wire Pin.
72 Safety Information Product Overview Installation Diagnostics Options and Accessories Specification Communications Cables ESA-SP-485-XXX ETH-PATCH-XXX 14 14 1 3 15 15 2 5 17 17 4 19 19 6 18 18 16 16.
73 Index A AC Line Filter Installation Notes , 7 AC Line Filters , 6 AC Supplies NOT Requiri ng Transformers , 11 AC Supplies Requiring Transformers , 12 Achieving Low Impedance Connections , 3 Analog.
74 M Motor Brake Wiring , 25 Motor Feedback Wiring , 23 Motor Power Wiring , 19 O Options and Accessories , 49 P Product Overview , 1 Pulse Mode Wir ing , 34 R Rebooting the Drive , 48 Resetting Fault.
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An important point after buying a device Emerson 400518-01 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson 400518-01 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson 400518-01 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson 400518-01 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson 400518-01 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson 400518-01, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson 400518-01.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson 400518-01. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson 400518-01 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center