Instruction/ maintenance manual of the product 20002158 Emerson
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Installation Manual 20002158, Rev DI March 2014 Micro Motion ® ELITE ® Coriolis Flow and Density Sensors.
Safety and approval information This Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EC declaration of conformity for directives that apply to this product.
Contents Chapter 1 Planning ........................................................................................................................... 1 1.1 Installation checklist ......................................................................
Contents ii Micro Motion ELITE.
1 Planning Topics covered in this chapter: • Installation checklist • Best practices • Temperature limits • Recommendations for hygienic and self-draining applications 1.1 Installation checklist □ Make sure that the hazardous area specified on the approval tag is suitable for the environment in which the meter will be installed.
□ For optimal performance, install the sensor in the preferred orientation. The sensor will work in any orientation as long as the flow tubes remain full of process fluid.
• There are no pipe run requirements for Micro Motion sensors. Straight runs of pipe upstream or downstream are unnecessary. • If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward through the sensor. Gases may flow upward or downward.
Ambient and process temperature limits for ELITE CMF***M/L/H/P (excludes cryogenic modifications) and CMFS007-015 meters Figure 1-1: 140 (60) –40 (–40) 113 (45) –148 (–100) –400 (–240) 400 (204) 140 (60) A B C D D A. Ambient temperature °F (°C) B.
Ambient and process temperature limits for cryogenic ELITE meters Figure 1-3: 140 (60) –40 (–40) –148 (–100) –400 (–240) 176 (80) A B C D A. Ambient temperature °F (°C) B. Process temperature in °F (°C) C. All available electronic options D.
Ambient and process temperature limits for Super Duplex ELITE meters Figure 1-5: 140 (60) –40 (–40) –148 (–100) –40 (–40) 400 (204) A B C D A. Ambient temperature °F (°C) B. Process temperature in °F (°C) C. All available electronic options D.
Installation for self-draining applications Figure 1-6: A B C A. Process pipeline B. Direction of normal process flow C. Direction of drainage Planning Installation Manual 7.
2 Mounting Topics covered in this chapter: • Recommendations for lifting heavy meters • Mount the sensor • Mount electronics of high-temperature sensors • Mount a CMF010 sensor to a wall or po.
Acceptable lifting points Figure 2-1: Center of gravity for large meters Figure 2-2: A A. Typical center of gravity Note Complete and detailed dimensional drawings, including the location of the center of gravity, can be found through the product drawings link in our online store ( www.
CAUTION! Do not lift the sensor by the electronics or purge connections. Lifting the sensor by the electronics or purge connections can damage the device. Mounting the sensor Figure 2-3: Notes • Do not use the sensor to support the piping. • The sensor does not require external supports.
Components of a high-temperature sensor Figure 2-4: B A C D A. Sensor B. Electronics C. Mounting bracket D. Flexible conduit (minimum bend radius 6" [152 mm]) With some large meter sizes, the meter may ship with the electronics attached to the sensor case.
Removing electronics from the sensor case Figure 2-5: A A. Detach electronics from sensor case and mount to a wall or instrument pole Procedure • For wall mounting, use four 5/16" or four M8 bolts to secure the mounting bracket.
Wall-mount components Figure 2-6: A B C A. Wall or flat surface B. Electronics (enhanced core processor shown) C. Flexible conduit • For mounting to an instrument pole, use a 2-inch U-bolt pipe kit to secure the mounting bracket.
Pole-mount components Figure 2-7: A B C A. Instrument pole B. Electronics (enhanced core processor shown) C. Flexible conduit 2.4 Mount a CMF010 sensor to a wall or pole The CMF010 sensor has an optional mounting configuration for use with small or flexible pipeline.
Optional mounting for CMF010 sensors Figure 2-8: A B C A. Two user-supplied 5/16" (M8) bolts B. Junction box or core processor (junction box shown) C. Mounting surface 2. If necessary, install rigid standoffs between the sensor and the mounting surface.
Mounting bracket for CMFS007, CMFS010, and CMFS015 Figure 2-9: A B C A. Mounting bracket B. Mounting holes C. Supplied U-bolts 2.6 Mount a CMFS025, CMFS040 or CMFS050 sensor in a wall mount bracket The CMFS025, CMFS040, and CMFS050 sensors have an optional wall mounting bracket.
3. Place the sensor into the bracket. 4. Secure the sensor in the bracket with the supplied fasteners. CMFS025, CMFS040, or CMFS050 wall mounted using bracket Figure 2-11: 2.7 Secure wafer-style process connections A wafer-style connection lets you clamp the sensor into the pipeline.
Wafer-style connection components Figure 2-12: D C B A E A. Flange nut B. Gasket (user-supplied) C. Alignment ring D. Flange bolt E. Sensor wafer 3. Insert the flange bolts through both process connections, and thread the flange nuts onto the bolts. 4.
6. With a wrench, tighten the nuts in an alternating order. 2.8 Attach extended electronics If you ordered a sensor with extended electronics, you will need to install the extender onto the sensor case. Note Extended core processors are matched at the factory to specific sensors.
Feedthrough and extender components Figure 2-14: G H E D C A B F A. Transmitter or core processor B. Extender C. O-ring D. Feedthrough E. Clamping ring F. Clamping screw G. Plastic plug H. Plastic cap 2. Loosen the clamping screw and remove the clamping ring.
3 Wiring Topics covered in this chapter: • Options for wiring • Connect 4-wire cable • Connect 9-wire cable 3.1 Options for wiring The wiring procedure you follow depends on which electronics option you have.
3.2 Connect 4-wire cable 3.2.1 Prepare the 4-wire cable Important For user-supplied cable glands, the gland must be capable of terminating the drain wires.
4-wire cable preparation Figure 3-1: Cable layout Run conduit to sensor Metal conduit Wrap the drain wires twice around the shield and cut off the excess drain wires. Micro Motion cable gland Pass the wires through the gland. Terminate the drain wires inside the gland.
4-wire cable shielding Figure 3-2: Assemble the Gland 1. Fold the shield or braid back over the clamping insert and 1/8 inch (3 mm) past the O-ring. 2. Install the gland body into the conduit opening on the core processor housing. 3. Insert the wires through gland body and tighten the gland nut onto the gland body.
• Twisted pair construction. • Applicable hazardous area requirements, if the core processor is installed in a hazardous area. • Wire gauge appropriate for the cable length between the core processor and the transmitter. Wire gauge Table 3-2: Wire gauge Maximum cable length VDC 22 AWG (0.
Core processor terminals Figure 3-3: Connect the wires to the transmitter terminals (see the transmitter manual) Reinstall and tighten the core processor cover Core processor type From Step 1 or 2 Con.
3. Match the wires color for color. For wiring at the transmitter or remote core processor, refer to the transmitter documentation. 4. Tighten the screws to hold the wires in place. 5. Ensure integrity of gaskets, then tightly close and seal the junction box cover and all housing covers on the transmitter or core processor.
4 Grounding The meter must be grounded according to the standards that are applicable at the site. The customer is responsible for knowing and complying with all applicable standards.
5 Supplementary information Topics covered in this chapter: • Purge the sensor case • About rupture disks 5.1 Purge the sensor case If the sensor has purge fittings, they should remain sealed at all times. After a purge plug has been removed, the sensor case should be purged with argon or nitrogen and resealed.
4. Connect the supply of nitrogen or argon gas to the inlet purge connection or open inlet purge line. Leave the outlet connection open. • Exercise caution to avoid introducing dirt, moisture, rust, or other contaminants into the sensor case.
Purge time (continued) Table 5-1: Sensor model Purge rate, in ft 3 /hr (l/h) Time, in minutes CMFS100 20 (566) 6 CMFS150 20 (566) 6 7. At the appropriate time, shut off the gas supply, then immediately seal the purge outlet and inlet connections with the purge plugs.
*20002158* 20002158 Rev DI 2014 Micro Motion Inc. USA Worldwide Headquarters 7070 Winchester Circle Boulder, Colorado 80301 T +1 303-527-5200 T +1 800-522-6277 F +1 303-530-8459 www.micromotion.com Micro Motion Europe Emerson Process Management Neonstraat 1 6718 WX Ede The Netherlands T +31 (0) 318 495 555 F +31 (0) 318 495 556 www.
An important point after buying a device Emerson 20002158 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Emerson 20002158 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Emerson 20002158 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Emerson 20002158 you will learn all the available features of the product, as well as information on its operation. The information that you get Emerson 20002158 will certainly help you make a decision on the purchase.
If you already are a holder of Emerson 20002158, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Emerson 20002158.
However, one of the most important roles played by the user manual is to help in solving problems with Emerson 20002158. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Emerson 20002158 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
