Instruction/ maintenance manual of the product TS-100A, TS-115A, TS-125A, TS-135A Alamo
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© 2004 Alamo Group Inc. ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 210-379-1480 Assembly Instruction Manual Manual P/N 02981188 Tractors equipped with additional options, special equipment.
TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product.
© 2004 Alamo Group Inc. Page 0 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page Index Introduction..................................................................................... Index 1 General Index.................
© 2004 Alamo Group Inc. Page 0 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page Section 5 Modify tractor Exhaust system.......................................................... 5-1 to 5-3 Section 6 Tractor Fuel Tank Replacement.
© 2004 Alamo Group Inc. Page 0 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Page 1 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor PRE-DELIVER Y INSPECTION CHECK.
© 2004 Alamo Group Inc. Page 1 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled.
© 2004 Alamo Group Inc. Page 1 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 PRE-DEL INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled.
© 2004 Alamo Group Inc. Page 1 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 T ractor - Mower Component Location Check List Right Wing Flail Left Wing Flail Rear Center Flail Pumps, Hyd.
© 2004 Alamo Group Inc. Page 2 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Main Frame Asy .
© 2004 Alamo Group Inc. Page 2 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Prep are T ractor: Remove Components from Tractor. There are items that must be removed from tractor that will not be used before the mainframe can be mounted.
© 2004 Alamo Group Inc. Page 2 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Figure 4 Frame Mount- ing Rails LH Side Mainframe Bolt to center of rear tractor axle using the six holes in frame and the threaded holes in tractor axle.
© 2004 Alamo Group Inc. Page 2 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Mount Frame Rails To Tractor: 5. Install LH Wing Lift frame. The wing lift frame pivots on two hinge pins. When installing these pins they must be aligned in a way that will allow the retaining bolt to be installed.
© 2004 Alamo Group Inc. Page 2 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Main Frame Dual / Single Wing Prep are 4 Spool Control V alve: 1. Remove standard control Handles. When using the remote control cables and handles the standard handles must be removed and discarded.
© 2004 Alamo Group Inc. Page 2 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Section 3 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Pump, Driveshaf t & Hyd.
Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Section 3 - 2 Pump & Driveshaf t Schematic Hyd Pump (Cyl Circuit) ** Pump Mount Plate Mounting Bolt &am.
© 2004 Alamo Group Inc. Section 3 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Existing Holes have rubber Plugs in them Figure 2 Air After-Cooler Tractor Bolster Cover removed Figure 3 LH Side Engine Guards Removed From Tractor Pump - Driveshaf t - Hyd t ank Inst all Driveshaft, Pump & T ank: 1.
Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Section 3 - 4 Pump - Driveshaf t - Hyd t ank Figure 4 Use Flatwasher here Figure 5 Slotted Adjusting Hole 3/8" square hole 3/8" Ratchet Inst all Driveshaft, Pump & T ank: (continued) 10.
© 2004 Alamo Group Inc. Section 3 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Figure 7 Pressure Out Port To LH Wing Motor, Straight Fitting shown will be changed to Elbow .
Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Section 3 - 6 Pump - Driveshaf t - Hyd t ank Inst all Driveshaft, Pump & T ank: (continued) 17. Connect Motor Pressure Supply Hoses to Pump. The Tandem Pump has two pressure hoses.
© 2004 Alamo Group Inc. Section 3 - 7 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Figure 14 LH Wing Side Of Tractor Remove this Straight Bulk Head Fitting & Replace it with an Elbow Inst all Driveshaft, Pump & T ank: (continued) 20.
Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Section 3 - 8 Pump - Driveshaf t - Hyd t ank Figure 18 Tank Return Filter Inst all Driveshaft, Pump & T ank: (continued) 23. Install Hose Fittings into Return Filter in Tank.
© 2004 Alamo Group Inc. Section 3 - 9 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump - Driveshaf t - Hyd t ank Figure 22 26. Install the small pump pressure hose to pump. The pressure hose connects to the RH side of the small pump and is run down the RH side of the frame with the return hoses (See Figure 21) 27.
Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Section 3 - 10 NOTES.
© 2004 Alamo Group Inc. Page 4 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 4 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Remote Control Cable.
© 2004 Alamo Group Inc. Page 4 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections 1. Control Valve Cable Clips. Locate the four cable mounting clips and four roll pins (shown laying on muffler bracket for illustration only in Figure 1).
© 2004 Alamo Group Inc. Page 4 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections Figure 4 Figure 5 Figure 6 Figure 8 Remote Control Cable Connec.
© 2004 Alamo Group Inc. Page 4 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections (Cab T ractor) 1. Install Remote Cable Control Lever Mount- ing Bracket In Cab Tractor. Locate the four existing threaded holes that are in the RH side on the cab door post (See Figure 10).
© 2004 Alamo Group Inc. Page 4 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections (Cab T ractor) Screw the cover to the Rubber Floor Mat with the screws furnished. Figure 14 Figure 15 4. Install Wire Harness through floor and boot.
© 2004 Alamo Group Inc. Page 4 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections (ROPS T ractor) Remote Control Cable Connections ROPS T ractor: 1. Install Valve Stand to Tractor on ROPS Trac- tor only.
© 2004 Alamo Group Inc. Page 4 - 7 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections: (continued) 6. Each controller assembly comes fully as- sembled. All required hardware etc. is included. The control cables are not included with the control handles and should be ordered separately.
© 2004 Alamo Group Inc. Page 4 - 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Remote Control Cable Connections Left Wing "On" / "Off" Switch Right Wing &q.
© 2004 Alamo Group Inc. Page 4 - 9 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Figure 28 Remote Control Cable Connections: (continued) 15.
© 2004 Alamo Group Inc. Page 4 - 10 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wire Harness Connections Wire Harness Connections: 1.
© 2004 Alamo Group Inc. Page 4 - 1 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Right Wing Motor Solenoid Valve Left Wing Motor Solenoid Valve 3 Terminal Connector Right Swit.
© 2004 Alamo Group Inc. Page 4 - 12 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Page 5 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 5 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor T ractor Exhaust Mod.
© 2004 Alamo Group Inc. Page 5 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Modify Exhaust on T ractor: 1. Modify Tractor Factory Exhaust System.
© 2004 Alamo Group Inc. Page 5 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Figure 6 Exhaust Muffler moved inward 8-1/2" from stock location Modify Exhaust on T ractor: (continued) 6.
© 2004 Alamo Group Inc. Page 5 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Page 6- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 6 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor T ractor Fuel T ank R.
© 2004 Alamo Group Inc. Page 6 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 T ractor Fuel T ank Replacement: 1. Remove the New Holland Factory Fuel Tank From Tractor. Drain all the fuel from the fuel tank with an approved pump or other device.
© 2004 Alamo Group Inc. Page 7- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 7 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Wing Mower Inst allat.
© 2004 Alamo Group Inc. Page 7 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Wing Cut Off Switch: 1. Assemble Brackets & Magnetic Switches. Locate the Magnetic switch mounting bracket, dual wings there will be two of these (See Figure 1).
© 2004 Alamo Group Inc. Page 7 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Mount Magnet Activator to these hole for 45 degree shut off. Mount Magnet Activator to these hole for 90 degree shut off. RH Bracket Shown.
© 2004 Alamo Group Inc. Page 7 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Wing Cut Off Switch: (continued) 5. Install Mower Front Mounting Brackets. The Mower Hinge Front Bracket has a has a LH & RH (See Figure 10).
© 2004 Alamo Group Inc. Page 7 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Figure 14 Figure 13 LH Wing Shown From Rear LH Wing Shown From Rear Wire Harness to Motor Wire Harness to Magnetic Swithc Figure 15 Figure 16 Wing Cut Off Switch: (continued) 10.
© 2004 Alamo Group Inc. Page 7 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wing Mower Installation Connecting Mower Motor Hoses: 1.
© 2004 Alamo Group Inc. Page 7 - 7 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Wiring Schematic Right Wing Motor Solenoid Valve Left Wing Motor Solenoid Valve 3 Terminal Conne.
© 2004 Alamo Group Inc. Page 7 - 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump & Motor Hydraulic Schematic RIGHT WING LEFT WING Return to Tank from Wet Tubes of RH Wi.
© 2004 Alamo Group Inc. Page 7 - 9 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump & Motor Hydraulic Schematic LEFT WING HYDRAULIC MOTOR SHOWN Return from Front Wet Tube .
© 2004 Alamo Group Inc. Page 7 - 10 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump & Motor Hydraulic Schematic Tank Return Hose from Wet Tubes on LH & RH Wing Decks .
© 2004 Alamo Group Inc. Page 7 - 1 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Pump & Motor Hydraulic Schematic over hose which allows the oil to cross from the rear tube to the front tube,The Tubes and the cross over hose are in the oil return to tank circuit which has to be low pressure.
© 2004 Alamo Group Inc. Page 7 - 12 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Page 8- 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 8 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Rear Mower Inst allat.
© 2004 Alamo Group Inc. Page 8 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Rear Three Point Mower Connection: 1. The Rear Mower is a standard Three Point Hitch mounted mower that is PTO driven through a driveline. It will be sent already assembled with the driveline tied to it.
© 2004 Alamo Group Inc. Page 8 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Rear Three Point Mower Connection: 5. Leveling the Rear Mower & Adjust gutting Cutting Height. The Rear Mower is leveled with the top Three Point Link.
© 2004 Alamo Group Inc. Page 8 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 FRICTION LINING PLATE SPRING BOLT WITH NUT 1-5/16" Standard 1-3/16" Min. Rear Three Point Mower Figure 8 Rear Three Point Mower Connection: 8.
© 2004 Alamo Group Inc. Page 8 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Lubrication Points LUBRICATE ALL POINTS BEFORE OPERATING MOWER FIRST TIME A Lift Frame Pivot Pin.
© 2004 Alamo Group Inc. Page 8 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Initial S tart-Up Procedure INITIAL ST ART -UP PROCEDURE: 1. Check all nuts and hex head capscrews to ensure all are tight and all lock washers are fully compressed (flattened).
© 2004 Alamo Group Inc. Page 8 - 7 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 CAUTION ROTATING KNIVES! Remove all foreign objects and stand clear of cutter units. DO NOT GET NEAR! NOTE: On tractor hydraulic powered circuit only, make certain that there is full flow from tractor hydraulic system to control valve.
© 2004 Alamo Group Inc. Page 8 - 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
© 2004 Alamo Group Inc. Page 9 - 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 9 INTERST A TER New Holland TS100A, TS1 15A TS125A, TS135A T ractor Mounting S pecificat.
© 2004 Alamo Group Inc. Page 9 - 2 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 T ractor / Mower Mounting S pecifications New Holland TS100A Cab/2wd As of: 4-16-04 10.00-16 Max Front Tire 18.4-30 Max Rear Tire Mainframe: Right Hand Only (5" Offset Right) ……………….
© 2004 Alamo Group Inc. Page 9 - 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 New Holland TS100A ROPS/2wd As of: 4-16-04 10.00-16 Max Front Tire 18.4-30 Max Rear Tire Mainframe: Right Hand Only (5" Offset Right) ……………….
© 2004 Alamo Group Inc. Page 9 - 4 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 New Holland TS1 15A/125A/135A Cab/2wd As of: 5-19-04 10.00-16SL (F-2) Min / 12.4-24 (R-1) Max Front Tire 18.4-30 (R-1W) Max Rear Tire Mainframe: Dual Wing (5" Offset Left & Right) …….
© 2004 Alamo Group Inc. Page 9 - 5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 10. The driveline for these models was designed on a TS115A. Because the TS125A & 135A are equipped with a different crankshaft pulley, some modification to the length may be necessary.
© 2004 Alamo Group Inc. Page 9 - 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 NOTES.
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Insterstater Assembly Manual New Holland TS-100A,115A, 125A & 135A 2004 Edition P/N 02981188 iInterstater (NH TS-100A ,115A, 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc.
An important point after buying a device Alamo TS-100A, TS-115A, TS-125A, TS-135A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Alamo TS-100A, TS-115A, TS-125A, TS-135A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Alamo TS-100A, TS-115A, TS-125A, TS-135A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Alamo TS-100A, TS-115A, TS-125A, TS-135A you will learn all the available features of the product, as well as information on its operation. The information that you get Alamo TS-100A, TS-115A, TS-125A, TS-135A will certainly help you make a decision on the purchase.
If you already are a holder of Alamo TS-100A, TS-115A, TS-125A, TS-135A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Alamo TS-100A, TS-115A, TS-125A, TS-135A.
However, one of the most important roles played by the user manual is to help in solving problems with Alamo TS-100A, TS-115A, TS-125A, TS-135A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Alamo TS-100A, TS-115A, TS-125A, TS-135A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center