Instruction/ maintenance manual of the product JD-5105 Alamo
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Published 05-05 Part No. 02982566 ASSEMBL Y MANUAL © 2005 Alamo Group Inc. ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 210-379-1480 SWITCHBLADE Assembly Manual JOHN DEERE JD-5105 / JD-5205 .
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TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
© 2005 Alamo Group Inc. Index -1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product.
Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -2 Page Introduction Manual Introduction............................................................................ Index-1 Section 1 - Model Specifications DO NOT DO LIST (IMPORTANT).
© 2005 Alamo Group Inc. Index -3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INDEX - ASSEMBL Y INSTRUCTION Page Section 5 - Hyd Valve & Hyd Hose Section Cylinder Control Valve...........................................
Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 © 2005 Alamo Group Inc. Index -4 NOTES.
© 2005 Alamo Group Inc. Section 1 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 -5 425 - 5525, Asy. Man) 05/05 Model S pecifications Section 1 STATEMENT OF POLICY It is the policy of Alamo Group to improve its products where it is possible and practical to do so.
© 2005 Alamo Group Inc. Section 1 - 2 Switch Blade (JD- 5105-5205- 5225, 5325, 5425, 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE This manual was carefully prepared by Alamo Industrial in an effort to aid the repair technisian in keeping the performance of this mower up to the high standards for which it was designed.
© 2005 Alamo Group Inc. Section 1 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE The OCCUPATIONAL SAFETY AND HEALTH ACT (1929.51 Subpart C) makes these minimum safety requirements of tractor owners and operators: Required of the Owner: 1.
© 2005 Alamo Group Inc. Section 1 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 SPECIFICA TIONS - SWITCH BLADE S t andard S pecifications: Switch Blade 5 f t. & 6 ft. Break-A-Way Control..............................
© 2005 Alamo Group Inc. Section 1 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 1 USING AN ADAPTER WITH A TORQUE WRENCH If an adapter is attached to the drive of a torque wrench, the wrench will not give actual torque indicated by the setting of the handle.
© 2005 Alamo Group Inc. Section 1 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 TORQUE V ALUES - BOL TS: Recommended T orque, Ft.
© 2005 Alamo Group Inc. Section 2 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switch Blade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD.
© 2005 Alamo Group Inc. Section 2 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INTRODUCTION: In Most diagrams there are Component Part Numbers Listed, Item numbers and .
© 2005 Alamo Group Inc. Section 2 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 T ractor , Area Cleanliness The Tractor, all tools and work area must be clean of dirt and debris when assembling any hydraulic components. DO NOT leave any hydraulic component open to the elements.
© 2005 Alamo Group Inc. Section 2 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Replacement Oil Filter A replacement filter element for return filter assembly should be of the correct type when replaced.
© 2005 Alamo Group Inc. Section 2 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 WARNING! Wear personal protective equipment when assembling the mower.
© 2005 Alamo Group Inc. Section 2 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Lay Out Component s in Display . It is helpful to lay out the component in as neat a display as possible. Lay out the Bolts according to size and length.
© 2005 Alamo Group Inc. Section 3 - 1 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Section 3 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / RO.
© 2005 Alamo Group Inc. Section 3 - 2 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Pump / Driveshaft Schematic - 5425 & 5525 Drive Shaft, 3/4" w/ 3/16" Keyway X 7/8&.
© 2005 Alamo Group Inc. Section 3 - 3 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump / Drive line Schematic - 5225 & 5325 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Keyw.
© 2005 Alamo Group Inc. Section 3 - 4 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Pump / Drive line Schematic - 5105 & 5205 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16" Key.
© 2005 Alamo Group Inc. Section 3 - 5 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump & Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade Mower Assembly.
© 2005 Alamo Group Inc. Section 3 - 6 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 radiator, air conditioning condenser ,oil cooler or any electrical wiring, IT WILL NOT BE RE- QUIRED. The Battery should already be re- moved, if not see step one.
© 2005 Alamo Group Inc. Section 3 - 7 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Pump & Drive Shaf t Inst allation: A . Find the front from the rear of cover. B. Mark a half circle as shown in figure 9. C . This half circle should be a minimum of 3 inches deep and 5 inches wide 8.
© 2005 Alamo Group Inc. Section 3 - 8 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Figure 13 Spline Hub P/N 02702900 Hub Mountiing Bolts and Washers (4 ea) 11.
© 2005 Alamo Group Inc. Section 3 - 9 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 tighten all the cover retaining bolts. Caution must be used to make certain that any hoses or wiring of tractor are routed correctly and will not be dam- aged because they have been moved around or kinked.
© 2005 Alamo Group Inc. Section 3 - 10 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Figure 22 P/N 02979436 Machined Pump Mount Plate 17. Install Pump Drive Shaft. The pump Drive Shaft has a 7/8" X 13 spline end and a 3/4" w/ 3/16" keyway end (See Figure 23 & 23A).
© 2005 Alamo Group Inc. Section 3 - 11 Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 Figure 26 Suction Port Cyl - Valve Pressure Port Motor Pressure Port 20. Pump Hose Connections. The pump hose connections should not be connected until later so they will not be in the way.
© 2005 Alamo Group Inc. Section 3 - 12 Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05 Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit assembly instruction.
© 2005 Alamo Group Inc. Section 4 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD .
© 2005 Alamo Group Inc. Section 4 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Frame Inst allation 1. Identify and locate the frame rail (Item 1 Figure 1), Sub-frame Weldment (Item 3 Figure 1) and the Bolts, W asher and Nuts as listed in Figure 1.
© 2005 Alamo Group Inc. Section 4 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 3 Figure 2 Frame Inst allation 2. Remove RH Side S tep s. The step s on the RH side of the tractor will be removed and not used so as not to interfere with the clearence of the mower head.
© 2005 Alamo Group Inc. Section 4 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 7. Cutter Head Assembly . The Cutter head Assembly is shipped completely assembled with t.
© 2005 Alamo Group Inc. Section 4 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Mount Kit Component Identification Figure 8 11 .
© 2005 Alamo Group Inc. Section 4 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTES.
© 2005 Alamo Group Inc. Section 5 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD Hyd.
© 2005 Alamo Group Inc. Section 5 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Item Part No. Qty. Description 02982077 -- Valve Asy. W/ Fittings 02974306 -- Valve Asy. W/O Fittings 1. 02976934 2 Unload Plunger 2. 02966645 2 Poppet Asy.
© 2005 Alamo Group Inc. Section 5 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 HydraulicControl V alve & Hoses - ROPS Control V alve & Hoses: (ROPS) 1. The two spool valve assembly shown (See Figure 2 ) shows the fittings that are used on the two spool control valve.
© 2005 Alamo Group Inc. Section 5 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 HydraulicControl V alve & Hoses - CAB 1. Inst all Control V alve Mount Bracket, Cab Model The cab model uses a bracket that will bolt inside the cab to the fender wall (See Figure 6, 7 & 8).
© 2005 Alamo Group Inc. Section 5 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 8 7 , (Front part of Switch Blade Frame Shown for reference only) Front of Tractor 3, 6 1 4, 5 2 Item Part No.
© 2005 Alamo Group Inc. Section 5 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Run Cables and Wire harness through boot Figure 1 1 Control V alve & V alve Controls .
© 2005 Alamo Group Inc. Section 5 - 7 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Female Threaded Plunger Rod Conduit Sleeve Cross- Screw Hole Threaded Bead Figure 15 Figure 14 Figure 16 1. First remove the Cross- Screw from the bottom of the Control S tick Assembly .
© 2005 Alamo Group Inc. Section 5 - 8 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 17 Figure 18 Cab Model Shown Here 6. There are three holes in the handle assembly that are used to stack the handles on the control handle mount.
© 2005 Alamo Group Inc. Section 5 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 5. Install Electrical Switches. The electric neu- tral safety switch and the head reversing switch both mount into the valve mounting bracket (See Figure 22, and Electrical section in this assembly manual).
© 2005 Alamo Group Inc. Section 5 - 10 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Single RH Wing Shown Hydraulic Connections / Hose Routing Figure 24.
© 2005 Alamo Group Inc. Section 5 - 11 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 25 Figure 26 Suction Port Cylinder Valve Pressure Port Motor Pressure Port Pump Suction Hose From Tank Motor Pressure Hose Cylinder Valve Pressure Hose HydraulicPump Hose Connection 6.
© 2005 Alamo Group Inc. Section 5 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 1. DO NOT START TRACTOR until you have filled Hydraulic Oil Tank to a level as shown in Sight Glass gauge and fill the Suction Hose to Pump with Oil.
© 2005 Alamo Group Inc. Section 5 - 13 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 5. Fill Tank . Fill the Hydraulic Tank (See Figure 35) Fill tank till the Oil is visible in the sight Gauge (See Figure 33 & 34).
© 2005 Alamo Group Inc. Section 5 - 14 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTES.
© 2005 Alamo Group Inc. Section 6 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD .
© 2005 Alamo Group Inc. Section 6 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 MOT OR - PUMP ELECTRICAL CIRCUIT Electrical Circuit: RH Wing Mower The electrical circuit is a pre-assembled wire harness that will control the motor functions.
© 2005 Alamo Group Inc. Section 7 - 1 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Switchblade John Deere JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROPS 2 WD & 4 WD .
© 2005 Alamo Group Inc. Section 7 - 2 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR ADJUSTMENTS Figure 3 Lead Adjustment: The lead angle is how far the outer end of the cutter bar runs forward of the inner end. The lead angle of the cutter bar is preset at the factory at 3/6" per foot.
© 2005 Alamo Group Inc. Section 7 - 3 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 6 Note: Guards are cast from alloy steel. If they are worked to much, they will harden and cannot be bent. In this case remove the guard from the bar and remove the ledger plate.
© 2005 Alamo Group Inc. Section 7 - 4 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR ADJUSTMENTS Figure 7 Clip s: After all guards are adjusted, it is necessary to see that the knife clips are bent down to within 1/ 64" of the section.
© 2005 Alamo Group Inc. Section 7 - 5 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CUTTER BAR REPLACEMENT Cutter Bar Assembly Replacement: Replacement of the complete cutter bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assembly.
© 2005 Alamo Group Inc. Section 7 - 6 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE BAR REPLACEMENT Knife Bar Replacement: Replace the Knife Bar assembly will require the cutter bar assembly to be unbolted from skid shoe / break-a-way assembly.
© 2005 Alamo Group Inc. Section 7 - 7 Switch Blade (JD- 5105-5205-5225-5325- 5425 - 5525 Asy. Man.) 05/05 KNIFE REPLACEMENT Knife Replacement: The Knives are very sharp, use gloves and caution when working with these knives. Secure tractor so that it cannot be started until you are ready for it to.
© 2005 Alamo Group Inc. Section 7 - 8 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 OUTER SHOE ASSEMBL Y REPLACEMENT These are 7/16" grade 5 carriage bolts and will torque 45 to 50 ft.
© 2005 Alamo Group Inc. Section 7 - 9 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 INNER SHOE WELDMENT REPLACEMENT Inner Shoe Weldment Replacement: The Inner Shoe Weldment replacement will require other components to be removed in order to replace the weldment.
© 2005 Alamo Group Inc. Section 7 - 10 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 Figure 21 Rotor Actuator Rotor Actuator Retaining Pin Rotor Actuator Mounting Bolts 3/8" Bolts 3/8" Lockwashers Rubber Bumper Pad Back Pivot Plate Shoe Weldment INNER SHOE WELDMENT REPLACEMENT 6.
© 2005 Alamo Group Inc. Section 7 - 11 Switch Blade (JD- 5105-5205-5 225 - 5325 - 5425 - 5525, Asy. Man) 05/05 CARRIAGE ARM ASSEMBL Y REPLACEMENT Carriage Arm Assembly Replace- ment: The carriage arm.
© 2005 Alamo Group Inc. Section 7 - 12 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE DRIVE REP AIR / REPLACEMENT Knife Drive Assembly Repair / Replacement: 1. The knife drive assembly will be limited to the parts that can be replaced.
© 2005 Alamo Group Inc. Section 7 - 13 Switch Blade (JD- 5105-520 5 -5 225 - 5325 - 5425 - 5525, Asy. Man) 05/05 KNIFE DRIVE REP AIR / REPLACEMENT 8. To reassemble the Knife Drive Assembly reverse the disassembly steps but first the cutter bar must be made ready.
© 2005 Alamo Group Inc. Section 7 - 14 Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525, Asy. Man) 05/05 NOTE.
© 2005 Alamo Group Inc. Section 8 - 1 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 SWITCHBLADE John Deere JD-5105, JD-5205 JD-5225, JD-5325 JD-5425 & JD-5525 CAB / ROP.
© 2005 Alamo Group Inc. Section 8 - 2 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification John Deere 5425/5525 CAB & ROPS/2&4wd w/Flat Plat form As Of: 03-25-05 Front Tires: 11.2-24 (R-1) Max front tire Rear Tires: 16.
© 2005 Alamo Group Inc. Section 8 - 3 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Notice: Mounting restrictions may change as designs of tractor model changes and/or design of the Switchblade is updated or changed. List- ing in this assembly manual is current as of the print date.
© 2005 Alamo Group Inc. Section 8 - 4 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Hydraulic Kit : 02982524 Consist of the Following Items. Used On: John Deere 5425/5525 ROPS ONL Y / 2&4wd w/Flat Plat form Item Part No.
© 2005 Alamo Group Inc. Section 8 - 5 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5425 & 5525 CAB / ROPS Hydraulic Kit : 02983229 Consist of the Following Items. Used On: John Deere 5425/5525 CAB ONL Y / 2&4wd Item Part No.
© 2005 Alamo Group Inc. Section 8 - 6 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Kit : 02983229 Consist of the Following Items.
© 2005 Alamo Group Inc. Section 8 - 7 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification Cab Only: Subframe Kit ………………………………………………............... 02983098 Hydraulic Kit ……………………………………………….
© 2005 Alamo Group Inc. Section 8 - 8 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS IMPORT ANT NOTICE: The following Part / Assembly Numbers are for reference and should not be ordered as replacement parts, unless all the components in that assembly are wanted.
© 2005 Alamo Group Inc. Section 8 - 9 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Kit : 02983101 Consist of the Following Items. Used On: John Deere 5225/5325 CAB ONL Y / 2&4wd Item Part No. Q ty Description (Continued From Previous Page) 24 02966175 1 HOSE, #8 - 8FJX - 8FJX90 - 69.
© 2005 Alamo Group Inc. Section 8 - 10 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Virginia DOT Option Kit (Oct.
© 2005 Alamo Group Inc. Section 8 - 11 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Hydraulic Break-Away Hose Kit, P/N 02983493: Consist of the Following Items Used On: John Deere 5225/5325 CAB ONL Y / 2&4wd Item Part No.
© 2005 Alamo Group Inc. Section 8 - 12 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Hydraulic Kit : 02983099 Consist of the Following Items. Used On: John Deere 5225/5325 ROPS ONL Y / 2&4wd w/Flat Plat form Item Part No.
© 2005 Alamo Group Inc. Section 8 - 13 Switchblade (JD-5105 -5 205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5225 & 5325 CAB / ROPS Hydraulic Break-Away Hose Kit, P/N 02982718: Consist of the Following Items Used On: John Deere 5225/5325 ROPS / 2&4wd w/ Flat Platform Item Part No.
© 2005 Alamo Group Inc. Section 8 - 14 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification John Deer e 5105/5205 ROPS/2&4wd Front Tires: 9.5-24 (R-1) Max front tire Rear Tires: 14.9-28 (R-1) Max rear tire Subframe Kit ………………………………………………….
© 2005 Alamo Group Inc. Section 8 - 15 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit - Bill of Material - 5105 & 5205 ROPS IMPORT ANT NOTICE: The following Part / Assembly Numbers are for reference and should not be ordered as replacement parts, unless all the components in that assembly are wanted.
© 2005 Alamo Group Inc. Section 8 - 16 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit - Bill of Material - 5105 & 5205 ROPS Hydraulic Kit, P/N 02983239: Consist of the Following Items. Used On: John Deere 5105/5205 ROPS / 2&4wd Item Part No.
© 2005 Alamo Group Inc. Section 8 - 17 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Pump / Drive line Schematic - 5425 & 5525 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16&.
© 2005 Alamo Group Inc. Section 8 - 18 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Pump / Drive line Schematic - 5225 & 5325 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16&q.
© 2005 Alamo Group Inc. Section 8 - 19 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Pump / Drive line Schematic - 5105 & 5205 CAB/ ROPS Drive Shaft, 3/4" w/ 3/16&.
© 2005 Alamo Group Inc. Section 8 - 20 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Drive Shaf t Inst allation: The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit assembly instruction.
© 2005 Alamo Group Inc. Section 8 - 21 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02982530 Drive Shaft (JD-5425 & JD-5525 T ractors Only) 7/8" x 13 Spline E.
© 2005 Alamo Group Inc. Section 8 - 22 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02983152 Plate Pump Mount (JD-5105 & 5205 T ractors Only) Mount Kit Component I.
© 2005 Alamo Group Inc. Section 8 - 23 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 P/N 02980073 V alve Mount Plate (All CAB T ractors) P/N 02983228 Flat V alve Mount Plat.
© 2005 Alamo Group Inc. Section 8 - 24 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5425 & 5525 Mounting Bolt P/N 02976342 Lockwasher P/N 00010300 Mounting Bolt P/N 02975692 Lockwasher P/N 02971158 P/N 02979436 MachinedPump Mount Plate P/N 02975188 Flex CouplerAsy.
© 2005 Alamo Group Inc. Section 8 - 25 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5425 & 5525 1 2 5 4 3 5 Item Part No. Qty Description 1 02982525 1 R H Frame Weldment 2 02976342 4 Bolt, Hex Head M16-P2.
© 2005 Alamo Group Inc. Section 8 - 26 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5225 & 5325 Item Part No. Qty Description 1 02983050 1 R H Frame Weldment 2 02976342 4 Bolt, Hex Head M16-P2.
© 2005 Alamo Group Inc. Section 8 - 27 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Mount Kit Component Identification - 5105 & 5205 Item Part No. Q ty Description 1 02983246 1 SubFrame Weldment 2 02983242 4 Bolt, Hex Head M16-P2.
© 2005 Alamo Group Inc. Section 8 - 28 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 T ank Asy . Canister Asy . Sight/T emperature Gauge Carriage Arm Asy Skid Shoe & Br.
.
© 2005 Alamo Group Inc. Section 8 - 29 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 Hydraulic Schematic RH Wing Only Mount Kit Component Identification.
© 2005 Alamo Group Inc. Section 8 - 30 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 LH Actuater P1 P2 C1 C4 C3 C2 P1 P2 C2 C3 C1 C4 RH Cylinders LH Cylinders Pressure In Return Out M1 T wo Spool Control V alve & Switches Port “D” Port “B” LH Break-A- Way Valve Diverter V alve (Cyl.
© 2005 Alamo Group Inc. Section 8 - 31 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.) 05/05 (2) P/N 02965475 This hose is included in the Carriage Arm Asy 1 2 3 4 5 6 7 8 9 10 Mou.
© 2005 Alamo Group Inc. Section 8 - 32 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy. Man.)05/05 Mount Kit Component Identification Item Part No.
© 2005 Alamo Group Inc. Section 8 - 33 Switchblade (JD-5105 - 5205 - 5225 - 5325 - 5425 - 5525 Asy.Man.) 05/05 8 Mount Kit Component Identification 7 , (Front part of Switch Blade Frame Shown for reference only) Front of Tractor 3, 6 1 4, 5 2 Item Part No.
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Switch Blade (JD- 5105-5205- 5225 - 5325 - 5425 - 5525 Asy. Man. ) 05/05 © 2005 Alamo Group Inc. Printed U.S.A. Switch Blade Assembly Manual John Deere JD- 5105-5205- 5225 - 5325 - 5425 - 5525 2005 E.
An important point after buying a device Alamo JD-5105 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Alamo JD-5105 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Alamo JD-5105 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Alamo JD-5105 you will learn all the available features of the product, as well as information on its operation. The information that you get Alamo JD-5105 will certainly help you make a decision on the purchase.
If you already are a holder of Alamo JD-5105, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Alamo JD-5105.
However, one of the most important roles played by the user manual is to help in solving problems with Alamo JD-5105. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Alamo JD-5105 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center