Instruction/ maintenance manual of the product DSEB-D16 Alamo
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© 2003 Alamo Group Inc. ALAMO INDUSTRIAL 1502 E. W alnut Seguin, T exas 78155 210-372-3551 Assembly Instruction Manual John Deere 6615 and 7615 Part No.
TO THE OWNER/OPERA T OR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices.
© 2003 Alamo Group Inc. Index -3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 INTRODUCTION ABOUT THIS MANUAL: The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Index -4 Page Safety Section Operation Safety............................................................................. 1 Section 1 Tools and Supplies Needed f/ Assembly.
© 2003 Alamo Group Inc. Index -5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 INDEX - ASSEMBL Y INSTRUCTION Page Section 7 Cutter Motor Control Valve................................................................ 7-2 Boom Installation / Boom Hoses.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Index -6 NOTES.
SAFETY SECTION Safety Section 1-1 © 2003 Alamo Group Inc..
Safety Section - 2 SAFETY © 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Read these assembly instructions through completely and understand them before proceeding with the assembly of the equipement. A safe and careful operator is the best operator .
Safety Section - 3 SAFETY © 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) PELIGRO! !LEA EL INSTRUCTIVO! READ , UNDERST AND , and FOLLOW the following Safety Messages.
Safety Section - 4 SAFETY © 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Many of the parts are heavy and require lifting assistance. Do not try to lift the heavy parts by yourself. Get help from another employee or from an overhead crane.
Safety Section - 5 SAFETY © 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Before starting the mower make sure the area is clear and the floor has been swept. The mower blade can throw objects several hundred feet. Thrown objects could damge property or cause severe bodily injuries even death.
Safety Section - 6 SAFETY © 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement.
© 2003 Alamo Group Inc. Section1 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM T OOL REQUIREMENTS AND PRE-DELIVER Y INSPECTION CHECKLIST Section 1.
A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 1 - 2 Assembly T ools, Supplies and Equipment Needed Tools that are recommended to complete this assembly. There are number of different ways to do things, some items are recommended to make assembly easier but may not be required.
© 2003 Alamo Group Inc. Section1 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM PRE-DELIVER Y INSPECTION CHECKLIST Pre-Operation Inspection: After Assembly is complete. Check the following items before operating the unit to assure that they are properly assembled.
A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 1 - 4 A-BOOM PRE-DELIVER Y INSPECTION CHECKLIST Pre-Operation Inspection: Check the following items before operating the unit to assure that they are properly assembled.
© 2003 Alamo Group Inc. Section1 - 5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 T ractor - Mower Component Location For Check List 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2.
© 2003 Alamo Group Inc. Section 2 - 1 A- Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Wheel W eight Inst allation Section 2.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 2 - 2 Rear Wheel Counter Weight Item Part No. Qt y Description 1 02979603 3 Hex Head Bolt, 7/8" NC X 16" 2 02971569 3 Wheel Weight Washer, Special 3 02970758 1 Wheel Weight Casting, 1400 lbs.
© 2003 Alamo Group Inc. Section 2 - 3 A- Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Rear Wheel Counter Weight Inst alling Wheel Weight 1. This Wheel Weight is 1400 lbs. Always use caution when working with it. 2. Locate the three Holes in LH Rear Wheel.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 2 - 4 NOTES.
© 2003 Alamo Group Inc. Section 3 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-Boom Front Pump & Drive Shaf t Inst allation Section 3.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 3 - 2 Pump / Drive Assembly Instructions Inst alling Pump, Pump Drive Component s and Hydraulic T ank: This Section covers the installation of Pump Drive Components, Pump Assembly and the Hydraulic Tank.
© 2003 Alamo Group Inc. Section 3 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Pump / Drive Assembly Instructions Inst alling Pump Drive Component s: 2. Access to Crankshaft Pulley. The Factory Crankshaft Pulley will not need to be removed.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 3 - 4 Pump / Drive Assembly Instructions 6. Install Shaft End of Driveline / Engine end. Install the Shaft 1/2 Assembly w/ Flanged Yoke into the Engine compartment of Tractor, install it from the LH front Side down and under radiator.
© 2003 Alamo Group Inc. Section 3 - 5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Pump / Drive Assembly Instructions 4. Loosen Splined Clamp Yoke. Insert a bar through the Yoke to hold Driveshaft up and to help loosen the Bolts in the clamp Yoke (See Figure 10) .
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 3 - 6 Pump / Drive Assembly Instructions Figure 14 Gap ? Check, this must have a gap between Pump & drivesahft Figure 15 Pump Retaining Bolts (2) Inst alling Pump: (continued) 5 .
© 2003 Alamo Group Inc. Section 3 - 7 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Inst all Front frame Rail Support s: 1 . Remove Bolts from Tractor Frame Rails. Find the front most 4 Bolts in the Tractor Frame Rail, There are 4 on the RH side and 4 on the LH Side.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 3 - 8 NOTES.
© 2003 Alamo Group Inc. Section 4 - 1 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 A-Boom Frame Rail / High Frame Setup / Pre- Assembly Inst allation Section 4.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 2 Frame Rail Set Up The Frame Rail Set UP. The Frame Rails for the Machete will be set up on the tractor, positioned, measured but not welded. The Machete High frame is set on to Frame Rails, positioned and leveled.
© 2003 Alamo Group Inc. Section 4 - 3 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation RH & LH Frame Rails. Shown below are example of Frame rails, There is a Right and Left Frame Rail, They will not interchange from side to side.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 4 Frame Rail Inst allation Frame Rail Stiffener Kit (Crossmember). Shown below is the Frame Rail Stiffener Kit. This mounts under the Tractor and will be added to the Frame Rails during Assembly.
© 2003 Alamo Group Inc. Section 4 - 5 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Frame Rail Pre-Assembly: (continued) High Frame Mounting Tube Components. (See Figure 3 & 4) These Components are to be laid out and will be tack welded to frame Rails and High frame during Pre-Assembly Process.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 6 High Frame Inst allation Frame Rail Pre-Assembly: (continued) High Frame Mounting Tube Components. (See Figure 4) These Components are Sitting in approx. position of assembly to illustrate where they are to be when tack welding them.
© 2003 Alamo Group Inc. Section 4 - 7 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 High Frame Inst allation NOTE: 2 Wheel Drive High Frame and 4 Wheel Drive Frame looks the same ex- cept King Post and Bracing is higher up. The 2 Wheel Drive and the 4 Wheel Drive High Frames will not inter- change.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 8 Frame Rail Inst allation 1. Lay Out Components in Display. It is helpful to lay out the component in as neat a display as possible. Lay out the Bolts accord- ing to size and length.
© 2003 Alamo Group Inc. Section 4 - 9 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Pre-Installing Frame Rails: (continued) 4. Front Rail Mounting Pad. There are two of these Pads; one is used on the left and one on the right.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 10 Frame Rail Inst allation Pre-Installing Frame Rails: (continued) 7. Installing Frame Rails. Using a Hoist, lift the frame rail and slide it into place under the right rear Axle.
© 2003 Alamo Group Inc. Section 4 - 11 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Pre-Installing Frame Rails: (continued) 11. Raising Frame Stabilizer Kit Up Under Tractor. Using a Floor Jack slide Stabilizer Kit under Tractor right behind the front wheels.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 12 Frame Rail Inst allation Pre-Installing High Frame: 1. High Frame Shipping Pallet. The High frame is shipped bolted to a Pallet, Do not unbolt this from the Pallet untill the Hoist has been connected to the High frame.
© 2003 Alamo Group Inc. Section 4 - 13 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Pre-Installing High Frame: (continued) 4. Lower High frame down over Tractor. This is a two man job in order to keep control of High Frame on both sides of tractor (See Figure 25) .
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 14 Frame Rail Inst allation Figure 29 Pre-Installing High Frame: (continued) 7. Align High frame to Frame Rails. The High Frame Vertical Tube should be as directly above the Vertical tube of the frame rails as possible (See Figure 30) .
© 2003 Alamo Group Inc. Section 4 - 15 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation 9. Install Mounting Tubes . Loosely bolt the Front Angle Mount end of Mounting Tube (See Figure 32).
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 16 Frame Rail Inst allation 10. Install Front Angle Mount. Loosely bolt the Front Angle Mount on the other end (front) of each Mounting Tube (See Figure 33).
© 2003 Alamo Group Inc. Section 4 - 17 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation T ack W elding Frame Rails: 1. Tack Weld Frame Rails to Front Mount- ing Pads.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 18 Frame Rail Inst allation T ack W elding Frame Rails: (continued) 4. Frame Stiffener Assembly. The frame stiffener is an assembly designed to run under the Tractor to tie the two Frame Rails together and support each other.
© 2003 Alamo Group Inc. Section 4 - 19 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation T ack W elding Frame Rails: (continued) 6. Tack Weld Front and Rear Angle Mounts. The Angle Mounts should be tack Welded to the Frame Rails in 4 places each.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 20 Frame Rail Inst allation T ack W elding Frame Rails: (continued) 8. Weld Bar Mounting Straps. The RH Front bar Mounting Straps will have to be cut (See Figure 31) and welded to the top of the Mounting Tube (See Figure 43) .
© 2003 Alamo Group Inc. Section 4 - 21 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Remove High Frame for Final W elding.: 1. Remove and Weld High Frame. Lift the High frame back up off of frame rails (See Figure 46). Finish Weld Mount Tubes.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 22 Frame Rail Inst allation Remove High Frame for W elding.: 1. Remove Frame Rails. It is best to remove the Frame Rails to weld them. Frame Rails will need to be welded in five places.
© 2003 Alamo Group Inc. Section 4 - 23 A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation 6. The Side Rails. These Frame rails will be welded to the Rail Support Plates, so it will be necessary to scrape the paint off approxi- mately 5/8" of the base before attaching.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 4 - 24 NOTES.
© 2003 Alamo Group Inc. Section 5- 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-Boom Frame Rail & High Frame Final Inst allation Section 5.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 5 - 2 Frame Rail Inst allation Re-Install Frame Rails to T ractor: 1. Re-Install Frame Rails. With the Welding done touch up or re-paint frame rails before re- installing them.
© 2003 Alamo Group Inc. Section 5- 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation Re-Install Frame Rails to T ractor: (continued) 5.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 5 - 4 Frame Rail Inst allation 4 WD Figure 9 Re-Install Frame Rails to T ractor: (continued) 6. Install Stabilizer Crossmember. This will con- sist of a Tube cross member and four Bolts and Nuts (See Figure 11).
© 2003 Alamo Group Inc. Section 5- 5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation 4 WD Re-Install High Frame to T ractor: 1. High Frame Paint. Re-Paint or Touch up Paint on High Frame now before lowering it on to Tractor.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 5 - 6 Frame Rail Inst allation 4 WD Re-Install High Frame to T ractor: (continued) 5. Install Mounting Tube Bolts. The High frame must still be hung on the Hoist for safety and support, but sitting down on the frame rails.
© 2003 Alamo Group Inc. Section 5- 7 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Frame Rail Inst allation 4 WD Re-Install High Frame to T ractor: (continued) 8. Tighten All Frame Mounting Bolts. Tighten all the Frame Mounting bolts that have only be snugged till now.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 5 - 8 Frame Rail Inst allation 4 WD Frame Rail Bar Mounting Strap Wleded to Frame Approx 1/2" from end of fra.
© 2003 Alamo Group Inc. Section 6 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-Boom Hyd. T ank, CWT & Decal Final Inst allation Section 6.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 6 - 2 Hyd. T ank - CWT Inst allation Hydraulic T ank Installation: 1.
© 2003 Alamo Group Inc. Section 6 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Decal Inst allation T ank Oil Level Sight Gauge: 1. Oil Level Sight Gauge is mounted on the side of the tank facing the rear of the tractor. The Tank may have to have the Paint touched up, or repainted completly.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 6 - 4 Decal Inst allation Cab Decal Installation: 1. Install Decals on Windows inside Cab There are 8 decals that need to be installed on Windows and inside Cab of Tractor.
© 2003 Alamo Group Inc. Section 7 - 1 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Boom Inst allation Section 7.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 7 - 2 Boom Inst allation Cutter Motor Control V alve Asy: 1. Cutter Motor Control Valve Asy.
© 2003 Alamo Group Inc. Section 7 - 3 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 Boom Inst allation 4. Attach the Rod end of the Lift Cylinder (7) to the Lift Section with Pin (8), Bolt (9) and Nut (10) (also see Parts Section on the Boom Assembly) (See Figure 3).
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 7 - 4 Hose Inst allation Pump / T ank Hose Installation: 1. Suction Hose, Tank to Pump. The Suction hose connects to the front RH side of Tank (See Figure 8) and runs through a Hose Ring that is welded to the frame Rail (See Figure 9).
© 2003 Alamo Group Inc. Section 7 - 5 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 Hose Inst allation Pump / T ank Hose Installation: (continued) 3. Connect hose from Pump to Cylinder Control Valve. This will be the small hose connec- tion on thr RH side of the pump (See Figure 10) for this hose, this hose cannot be connected to Cyl.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 7 - 6 NOTES.
© 2003 Alamo Group Inc. Section 8 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM S t andard Cylinder Control V alve Inst allation Section 8.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 2 Cylinder Control V alve Inst allation 1. The controller assemblies will be bolted together using a tie rod bolt. The control handles are the same and the cables are the same, it is where they are connected to the control valve that makes a difference.
© 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Section 8 - 3 Start Off Ign Acc Acc T ractor Ignition Switch Push/ Pull Switch T ractor S tarter Red & White or White .
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 4 Wire Harness : (Standard Mechanical Valve) 1. Starter Safety Switch Schematic, Mechanical Cable Operated Valve Type, NOT correct for Optional Joystick (Electronic) Controls.
© 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Section 8 - 5 Cylinder Control V alve Inst allation Figure 6 5 Spool Valve Shown Pressure Return One Way Restrictors ".
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 6 Cylinder Control V alve Inst allation System Schematic (T ypical 17' through 23' with 4 S pool V alve) Filter Hyd. Tank Motor Control Valve Motor Return Motor Pressure M 1 M 2 Control Valve Tilt Cyl.
© 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Section 8 - 7 Cylinder Control V alve Inst allation A Cylinder Hydraulic Control Circuit: (See Figure 2 & 3) 1. Hydraulic power for the cylinder control circuit is taken from the second (smaller) stage of the hydraulic pump.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 8 REMOTE CABLE OPERA TION AND INST ALLA TION: 1. Remote operation of the boom movement control valve can be achieved with the use of cables and remote actuator handles.
© 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Section 8 - 9 Cylinder Control V alve Inst allation 3. Turn the Jam Nut and the Flange/ Sleeve Assembly onto the threaded cable end to the entire length of the threads. Cables are not included in Valve connec- tion Kit.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 10 4. Turn the cable eye Jam nut on the threaded cable end until it bottoms. Thread the Cable Eye onto the cable end until it bottoms on the cable. Turn the eye to align with the spool end and secure the jam nut against the cable eye.
© 2003 Alamo Group Inc. A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Section 8 - 11 Cylinder Control V alve Inst allation 10. Each cable is controlled by the operator with the use of single axis control handle assemblies. A single control handle assembly is required to oper- ate each individual valve section.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 8 - 12 NOTES.
© 2003 Alamo Group Inc. Section 9 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Optional Joystick - Wire Harness & V alve Inst allation Section 9.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 2 Optional Joystick Mounting Item Part No. Qty Description 1 00011100 2 Flatwasher, 3/8" 2 00012101 2 Loc.
© 2003 Alamo Group Inc. Section 9 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Option Joystick Mounting Inst alling Joystick Mount to T rac- tor Seat: 1. Remove Tractor Seat Cushion . Remove Lower Seat Cushion from Tractor Seat. The Seat Cushion should have three phillips head screws across the front edge (See Figure 2).
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 4 Inst allingJoystick to Bracket: 1. Bolt Joystick to Mounting Bracket. Set Joystick Assembly on Mounting Bracket. Make sure Joystick is mounted as shown, the Push Pull Switch in rear and Toggle Switch to the front.
© 2003 Alamo Group Inc. Section 9 - 5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Joystick Mounting 2 WD & 4 WD Inst alling Wiring Harness for Joystick: (Continued) 4. Wires to be Connected. You will need to find the wire from the switch that activates the Starter Solenoid for the Tractor This wire will need to be cut to form 2 ends.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 6 Joystick Mounting 2 WD & 4 WD Inst alling Wiring Harness to Joystick: (Continued) 8.
© 2003 Alamo Group Inc. Section 9 - 7 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Joystick Mounting 2 WD & 4 WD Installing W arning and Instruction Decals: 1. Always clean windows before installing decals. Windows must be dry and free of any oil, after cleaning do not touch windows before decals are installed.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 8 Ph Wire Harness / V alve Mounting 2 WD & 4 WD Inst alling Wire Harness T o V alve: 1. Wire Harness From Cab to Front. The wire harness runs out the bottom of the Cab on the right hand side.
© 2003 Alamo Group Inc. Section 9 - 9 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 PhPhoPht Wire Harness / V alve Mounting 2 WD & 4 WD Inst alling Wire Harness T o V alve: (Continued) 5. Wire Harness Terminal Identification. The Wire Harness Terminal Plugs are marked in writ- ing on the plug.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 10 Wire Harness / V alve Mounting 2 WD & 4 WD Inst alling Wire Harness T o V alve: (Continued) 8. Solenoid Lock Valve Connection. Sole- noid Lock valve is mounted on the Valve Tilt Port on the RH Side (See Figure 27).
© 2003 Alamo Group Inc. Section 9 - 11 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Joystick Plug (Bottom of Joystick Console) A J C K L F M H X B D E G N P R S T U V W X X 1 2 3 4 5 7 6 Mast.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 12 Wire Harness (Joystick Console Plug to V alve) Wire Harness Plug (New S tyle) E G SWING LIFT DIPPER T I LT .
© 2003 Alamo Group Inc. Section 9 - 13 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Control V alve - Electric / Hydraulic CONTROL VALVES: (See Figure 32) The Alamo A-Boom Optional Hydraulic Control Valve is an Electro-Hydraulic (Electric over Hydraulic) Valve.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 9 - 14 NOTES.
© 2003 Alamo Group Inc. Section 10 - 1 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Head Inst allation (Optional Heads) Section 10.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 10 - 2 Optional Mower Head Inst allation Att aching Flail-Axe Head: 1. With a Forklift or Hoist, lower the boom Weldment on the Flail Axe Head. Align the boom Weldment with the Flail Axe Head Hitch Post.
© 2003 Alamo Group Inc. Section 10 - 3 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 Att aching Flail Head: 1. W ith a Forklif t or Hoist, lower the boom Weldment on the Flail Head. Align the boom Weldment with the Mower Head Hitch Post. Insert special bolts (item 1 p/n 02956972 and item 2 p/n 00752405) into Boom Weldment and Hitch Post.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 10 - 4 Optional Mower Head Inst allation Att aching Ditcher Head: W ARNING Escaping fluid under pressure can penetrate the skin causing serious injury . Relieve pressure before unhooking hydraulic or other lines.
© 2003 Alamo Group Inc. Section 10 - 5 A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 Optional Mower Head Inst allation Att aching Timber Cat Head: 1. Attach the T imber Cat Head to the boom using the pins included with the head. Be careful not to damage the pivot bushings in the boom when inserting the pins.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 10 - 6 Optional Mower Head Inst allation X-Frame Square Head Att achment: 1. With a forklift or hoist, lower the Boom Weldment down on the X-Frame Square Head. Align the Boom Weldment with the X-Frame Square Head Hitch Post.
© 2003 Alamo Group Inc. Section 11 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Fill Hydraulic T ank Section 1 1.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 11 - 2 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 1 . DO NOT START TRACTOR untill you have filled Hydraulic Oil Tank to a level as shown in Sight Glass gauge and fill the Suc- tion Hose to Pump with Oil.
© 2003 Alamo Group Inc. Section 11 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Fill Hydraulic T ank Fill Hydraulic T ank with Oil: 5. Fill Tank . Fill the Hydraulic Tank (See Figure 4) Fill tank till the Oil is visable in the sight Gauge (See Figure 5 & 8).
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 11 - 4 NOTES.
© 2003 Alamo Group Inc. Section 12 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Hydraulic S t art-Up Procedures Section 12.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 12 - 2 St art-up Instructions: 1. Read all safety instructions. Decals on the A-Boom warn you of particular and multiple Hazards. Many decals are attached close to p art of the A-Boom where there is a possible hazard.
© 2003 Alamo Group Inc. Section 12 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Post-Assembly Check List: 1. Is oil level in the tank even with the sight gauge on the tank? 2. Has the proper oil been used in the system? Proper oil is Universal T ractor Hydraulic.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 12 - 4 NOTES.
© 2003 Alamo Group Inc. Section 13 - 1 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 A-BOOM Boom Rest Plate and Boom Swing S top Inst allation Section 13.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 13 - 2 Boom Rest Plate & Hook Inst allation Boom Rest Plate inst allation: 1. Boom rest Mounted . Boom rest should already be mounted and tighten down to Tractor from earlier assembly section.
© 2003 Alamo Group Inc. Section 13 - 3 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 Boom Rest Plate & Hook Inst allation Boom Rest Plate inst allation: 5. Marking Boom . Use a Black (or color de- sired) to mark the Boom, Make a Line on the Boom parrelel with the Bolt on Boom Rest across the Boom, (See Figure 5 & 6) .
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 13 - 4 Boom Swing Stop Inst allation Boom Swing Stop inst allation: 1. Position Boom Swing Stop Lug . BoomSwing Stop Log is used to prevent Boom from swinging back to far and hitting Cab.
© 2003 Alamo Group Inc. Section 13 - 5 A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 NOTES.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03 © 2003 Alamo Group Inc. Section 13 - 6 NOTES.
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A-Boom (JD 6615 Asy Instruction Manual) 05/03 © 2003 Alamo Group Inc. A-Boom (JD 6615 & JD7615) Assembly Manual 2003 Edition P/N 02980169.
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