Instruction/ maintenance manual of the product 02979718C Alamo
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©2006 Alamo Group Inc. $0.00 OPERA T OR’S MANUAL ALAMO INDUSTRIAL ® 1502 E. W alnut Seguin, T exas 78155 830-372-3551 Email: parts@alamo-industrial.
T o the Owner/Operator/Dealer All implements with moving p arts are potentially hazardou s. There is no substitute for a cautious, safe-minded operator who re co gnizes the potential hazards and follows reasonable safety practices.
In order to reduce accidents and enha nce the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA I ndustrial and Agri cultural Mower Safety Practices video and guide book.
Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices V ideo Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety V ideo DVD Format – AEM/FEMA Mower Operator Sa.
T ABLE OF CONTENTS SAFETY SECTION ........................... .................................... ......................... 1-1 General Safety Instructions and Practices ............. ................ ................ ................ ...............
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Safety Section 1-1 © 2006 Alamo Group Inc. SAFETY SECTION.
SAFETY UGR 04/06 Safety Section 1-2 © 2006 Alamo Group In c. SAFETY General Safety Instruct ions and Practices A safe and careful operator is the best operator . Sa fety is of primary im portance to the manufact urer and should be to the ow ner/opera tor .
SAFETY UGR 04/06 Safety Section 1-3 © 2006 Alamo Group In c. SAFETY N ever ope ra t e th e T rac t or or I mp l emen t un til you h ave rea d an d completely und erstand this Manual, the T ractor Operator ’ s Manual, and each of the Safety Messages found in the Manual or on the T ractor and Implement.
SAFETY UGR 04/06 Safety Section 1-4 © 2006 Alamo Group In c. SAFETY Never allow children to operate, ri de on, or come close to the T ractor or Implement.
SAFETY UGR 04/06 Safety Section 1-5 © 2006 Alamo Group In c. SAFETY PROLONGED EXPOSURE TO LOUD NOISE MA Y CAUSE PERMANENT HEARING LOSS! Tr actors with or without an Implement attached can of ten be noisy enough to cause perman ent hear ing lo ss.
SAFETY UGR 04/06 Safety Section 1-6 © 2006 Alamo Group In c. SAFETY T ransport only at safe speeds. Serious accident s and injuries can result from oper ating this equipme nt at uns afe spee ds. Unders tand the Tractor and Implement and ho w it handles before transporting o n streets and highways.
SAFETY UGR 04/06 Safety Section 1-7 © 2006 Alamo Group In c. SAFETY KEEP A W A Y FROM ROT A TING ELEMEN TS to prevent entanglement and possible serious injury or death. (SG-24) Never allow children to play on or around T ractor or Implement. Children can slip or fa ll of f the Equipment and be inju red or killed.
SAFETY UGR 04/06 Safety Section 1-8 © 2006 Alamo Group In c. SAFETY E x t reme care s h ou ld b e t a k en w h en opera ti ng near l oose o bj ec t s suc h as gravel, rocks, wire, and othe r debris. Inspe ct the area befo re mowing. Foreign objects should be r emoved from the site to preven t machine damage and/or bodily injury or even death.
SAFETY UGR 04/06 Safety Section 1-9 © 2006 Alamo Group In c. SAFETY There are obvious and hidden potential hazards in the operation of this Implement as in all power-driven o r pulled equipment.
SAFETY UGR 04/06 Safety Section 1-10 © 2006 Alamo Group In c. SAFETY U se ex t reme cau ti on w h en ge tti ng on t o th e I mp l emen t t o per f orm rep a i rs, ma i n t enance an d when removing accu mulated material. Only st and on solid flat surfaces to e nsure good footing.
SAFETY UGR 04/06 Safety Section 1-11 © 2006 Alamo Group In c. SAFETY DO NOT weld or repair rota tin g mower components. W elds and other repair s may cause severe vibration and/or compo nent failure resu lting in part being th rown from the mower causing serious bodily inju ry .
SAFETY UGR 04/06 Safety Section 1-12 © 2006 Alamo Group In c. SAFETY Decal Location NOTE: Alamo Industrial su pplie s safety decals on this product to promote safe operation.
SAFETY UGR 04/06 Safety Section 1-13 © 2006 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION -- - 1 00758194 1 W ARNING Do Not Oper ate With Shield Mis sing 2 00775933 1 W ARNING Guard Missing Do Not Operate 3 02965262 1 W ARNING Oil S pray 4 02966305 1 INSTRUCT Use Universal Tractor Hyd.
SAFETY UGR 04/06 Safety Section 1-14 © 2006 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION -- - 1 02965093 1 INSTRUCT Proper Engine 2 02974321 1 INSTRUCT V alve Operation 3 00763977 1.
SAFETY UGR 04/06 Safety Section 1-15 © 2006 Alamo Group In c. SAFETY W ARNING! Do not operate with Belt Shield removed. Finger(s) may be pinched off if caught between V -Belt and Pulley .
SAFETY UGR 04/06 Safety Section 1-16 © 2006 Alamo Group In c. SAFETY NAME LOG O - Alamo Industrial P/N 02960766 DANGER! Crushing and Pinch Point s - Moving machinery p arts can pinch or crush or fall - which may cause injury or death. P/N 02962765 Blade Rotation Clockwise.
SAFETY UGR 04/06 Safety Section 1-17 © 2006 Alamo Group In c. SAFETY IMPORT ANT - Use only Gen uine Alamo Industrial replacement p arts. P/N 02925100 DANGER! Keep Away Thrown Object s. Inspect the area before mowing and re move foreign material that could become mower thrown object s.
SAFETY UGR 04/06 Safety Section 1-18 © 2006 Alamo Group In c. SAFETY DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.
SAFETY UGR 04/06 Safety Section 1-19 © 2006 Alamo Group In c. SAFETY Federal Laws and Regulations This section is intend ed to explain in broa d terms the conc ept and effect of federal laws and re gulations concerning emplo yer and employee equipment o perat ors.
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Introduction Section 2-1 © 2006 Alamo Group Inc. INTRODUCTION SECTION.
INTRODUCTION UGR 04/06 Introduction Section 2-2 © 2006 Alamo Group Inc. INTRODUCTION This Under the Guardrail is designed with care and built with quality materials by skilled workers.
INTRODUCTION UGR 04/06 Introduction Section 2-3 © 2006 Alamo Group Inc. INTRODUCTION . The simplistic, time-tested desig n of the Under the Guar drail o ffers its users a fast, efficient, cost-ef fective method of veget ation maint enance. Designed for tra ctors with smaller horsepower engines, it is both safe and reliable.
INTRODUCTION UGR 04/06 Introduction Section 2-4 © 2006 Alamo Group Inc. INTRODUCTION A TTENTION OWNER/OPE RA TOR BEFORE OPERA TING THIS MACHINE: 1. Carefully read the Operator ’s Ma nual, completely underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement.
Assembly Section 3-1 © 2006 Alamo Group In c. ASSEMBL Y SECTION.
ASSEMBLY UGR 04/06 Assembly Section 3-2 © 2006 Alamo Group In c. ASSEMBL Y RECEIVING INSTRUCTIONS Y our Mower has bee n partially pre-assemble d and adjusted at the factory . The complete unit consists of 4 assemblies. (1.) Under the Guardrail Mower Assembly complete with blades and carriage arm.
ASSEMBLY UGR 04/06 Assembly Section 3-3 © 2006 Alamo Group In c. ASSEMBL Y 5. Attach the curb lift cy linder to the carriage and subframe lug with the clevis pins and cotterpins.
ASSEMBLY UGR 04/06 Assembly Section 3-4 © 2006 Alamo Group In c. ASSEMBL Y cap. S tart the tractor and let it run for a few seconds. S top the tr actor and fill the tank as needed. S t art the tractor again and lif t and lower the mower for several cycle s to remove all air from hydrau- lic system.
ASSEMBLY UGR 04/06 Assembly Section 3-5 © 2006 Alamo Group In c. ASSEMBL Y 14. Adjust carr iag e bolt ite m 1 to obtain a com- pression at impact point of 1/8”-3 /16” before STOP “S” hits the arm. Adjus t return spring tension (Item 2) to obt ain desired mower head return speed.
ASSEMBLY UGR 04/06 Assembly Section 3-6 © 2006 Alamo Group In c. ASSEMBL Y Then, while holding th e handle to expose the plunger rod, thread the thread ed bead of the cable into the end of the plunger rod and tighten securely . Release the handle, allowing the cable to pull into the contro l stick assembly .
Operation Section 4-1 © 2006 Alamo Group Inc. OPERA TION SECTION.
OPERATION UGR 04/06 Operation Section 4-2 © 2006 Alamo Group Inc. OPERA TION ALAMO INDUSTRIAL UNDER THE GUARDRAIL MOWER OPERA TING INSTRUCTIONS ALAMO INDUSTRIAL Under th e Guardrail mowers are m anufactured with quality ma terials by skilled workers.
OPERATION UGR 04/06 Operation Section 4-3 © 2006 Alamo Group Inc. OPERA TION 1.OPERA TOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualifi ed operator .
OPERATION UGR 04/06 Operation Section 4-4 © 2006 Alamo Group Inc. OPERA TION 2.TRACT OR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift, pull, and oper ate the Power T ake Off (P TO) at the mower’s rated speed while traveling at a ground speed between 2 and 5 MPH.
OPERATION UGR 04/06 Operation Section 4-5 © 2006 Alamo Group Inc. OPERA TION 2.4 T ractor Hydraulics The mower is positioned and lower ed with 2 hydraulic cylinders, 90º above horizont al to 75º below horizonta l and 2” below grade to 12” above gr ade.
OPERATION UGR 04/06 Operation Section 4-6 © 2006 Alamo Group Inc. OPERA TION Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Do not mount the T ractor while the tractor is mo ving.
OPERATION UGR 04/06 Operation Section 4-7 © 2006 Alamo Group Inc. OPERA TION 4.ST ARTING THE TRACTOR The operat or must have a complete un derstanding of th e placement, function, a nd operationa l use of all tractor cont rols before starting the tractor .
OPERATION UGR 04/06 Operation Section 4-8 © 2006 Alamo Group Inc. OPERA TION Periodically inspect all moving part s for wear and replace when necessary with au thorized service part s. Look for loose fastener s, worn or broken p arts, and leaky or loose fittings.
OPERATION UGR 04/06 Operation Section 4-9 © 2006 Alamo Group Inc. OPERA TION 5.1 T ractor Pre-Operation Inspection/Service Refer to the tr actor operator ’s manua l to ensure a complete pre-operation inspection and scheduled service is performed accordi ng to the manufacturers recommenda tions.
OPERATION UGR 04/06 Operation Section 4-10 © 2006 Alamo Group Inc. OPERA TION DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requ ires the operator possess a thorough knowledge of the model being operated and precautions to t ake while driving with an att ached implem ent.
OPERATION UGR 04/06 Operation Section 4-11 © 2006 Alamo Group Inc. OPERA TION T ransport only at safe speeds. Serious accident s and injuries can result from oper ating this equipme nt at uns afe spee ds. Unders tand the Tractor and Implement and how it handle s before transporting on street s and highways.
OPERATION UGR 04/06 Operation Section 4-12 © 2006 Alamo Group Inc. OPERA TION Never run the T ractor engine in a closed build ing or without adequate ventilation. T he exhaust fumes can be hazardous to your hea lth. (SG-23) 5.3 Brake and Differential Lock Setting Make sure the tr actor brakes are in good oper ating condition.
OPERATION UGR 04/06 Operation Section 4-13 © 2006 Alamo Group Inc. OPERA TION T ractor PRE- O PERA TI O N Inspection Mower ID#________________ Make ____________________ Date: ____ ____________ Shif t.
OPERATION UGR 04/06 Operation Section 4-14 © 2006 Alamo Group Inc. OPERA TION Rot ary Mower PRE - O PERA TI O N Inspection Mower ID#________________ Make ____________________ Date: ____ ____________ .
OPERATION UGR 04/06 Operation Section 4-15 © 2006 Alamo Group Inc. OPERA TION 6.OPERA TING THE TRACTOR AND IMPLEMENT THE OPERA TOR MUST COMPLETEL Y UNDERST AND HOW TO OPERA TE THE TRA CTOR AND IMPLEMENT AND ALL CONTROLS BEFO RE A TTEMPTING TO OPERA TE.
OPERATION UGR 04/06 Operation Section 4-16 © 2006 Alamo Group Inc. OPERA TION 6.1 Position Controls All operating positions of th e mower are controlled with two control valve levers.
OPERATION UGR 04/06 Operation Section 4-17 © 2006 Alamo Group Inc. OPERA TION 6.4 T ractor Mowing Speed The best mowing speeds are us ualy between 1-3 MPH. Conditions will vary with th e material being cut and the terrain, but select a speed producing the desired result and maintain that spee d.
OPERATION UGR 04/06 Operation Section 4-18 © 2006 Alamo Group Inc. OPERA TION Never allow children to play on or around T ractor or Implement. Children can slip or fa ll of f the Equipment and be inju red or killed. Children can c ause the Implement to shift or fall crushing themselves or others.
OPERATION UGR 04/06 Operation Section 4-19 © 2006 Alamo Group Inc. OPERA TION The SMV (Slow-Moving V ehicle) emblem is universal symbol used to aler t drivers of the presence of equipment tr aveling on roadways at a slow speed. SMV signs are a triangular brigh t orange with r eflective r ed trim f or both ea sy day an d night visibility .
OPERATION UGR 04/06 Operation Section 4-20 © 2006 Alamo Group Inc. OPERA TION 7.2 Hauling the T ractor and Implement Before transporting a loade d tractor and implement, measure the height and width dimensions and gro ss weight of the complete loaded unit.
OPERATION UGR 04/06 Operation Section 4-21 © 2006 Alamo Group Inc. OPERA TION Arrange the cha ins so that when tightened, the chains are pulling downward and against themselves. Ca refully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension.
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Maintenanc e Sec tio n 5- 1 © 2006 Alamo Group Inc. MAINTENANCE SECTION.
MAINTENANCE UGR 04/06 Maintenance Se ction 5-2 © 2006 Alamo Group Inc. MAINTENANCE LUBRICA TION INFORMA TION For continued g ood cutting and trouble-fr ee operation, it is important to follow these instructions accurately . Shut off th e tractor engine and remove key before lubricating the mowe r .
MAINTENANCE UGR 04/06 Maintenance Se ction 5-3 © 2006 Alamo Group Inc. MAINTENANCE INITIAL HYDRAULIC SYSTEM CLEANING After the first 200 hou rs of oper ation, or if the filte r condition g auge sho ws in the re d ar ea wh en the oil is above 100°F drain, clean and r eplace the oil and filter in the following manner .
MAINTENANCE UGR 04/06 Maintenance Se ction 5-4 © 2006 Alamo Group Inc. MAINTENANCE Adjust Carriage Bolt (Item 1) to obt ain a compression at impact poin t o f 1/8”-3/16” before STOP “S” hit s the arm. Adjust Return S pring T ension (I tem 2) to obtain desired mower head return speed.
MAINTENANCE UGR 04/06 Maintenance Se ction 5-5 © 2006 Alamo Group Inc. MAINTENANCE HYDRAULIC SYSTEM PUMP & MOTOR The pump and moto r is the heart of the hydraulic circuit and is vital to the perfor ma nce of all Triumph mowers. Worn p umps and motors should be replaced or repaired.
ALAMO-INDUSTRIAL LIMITED W ARRANTY 1. LIMITED W ARRANTIES 1.01. Alamo Industrial warr ants for one year from the purchase date to the original non-commercia l, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industr ial purchaser 1.
T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these dire ctions and the Safety Messages in this Ma nual. The T able of Cont ents clear ly identifies each section where you can easily find the information you need.
UGR- SOM-04/06 P/N 02979 718C Printed U.S.A.
An important point after buying a device Alamo 02979718C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Alamo 02979718C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Alamo 02979718C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Alamo 02979718C you will learn all the available features of the product, as well as information on its operation. The information that you get Alamo 02979718C will certainly help you make a decision on the purchase.
If you already are a holder of Alamo 02979718C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Alamo 02979718C.
However, one of the most important roles played by the user manual is to help in solving problems with Alamo 02979718C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Alamo 02979718C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
