Instruction/ maintenance manual of the product Liquid-Cooled Drives LCX9000 Eaton
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MN04005001E For more information visit: www .EatonElectrical.com LCX9000 Liquid-Cooled Drives User Manual January 2007 Supersedes September 2006.
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LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com i January 2007 Important Notice — Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc.
LCX9000 Liquid-Cooled Drives User Manual ii For more information visit: www .EatonElectrical.com MN04005001E January 2007 T able of Contents LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com iii January 2007 List of Figures Figure 1-1: Liquid-Cooled Drive Principal Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Figure 2-1: Lifting Points for Drives Consisting of One Module (Left) and Several Modules .
LCX9000 Liquid-Cooled Drives User Manual iv For more information visit: www .EatonElectrical.com MN04005001E January 2007 List of Figures (Continued) Figure 4-18: Remove Cover to Access Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com v January 2007 List of T ables T able 1-1: LCX9000 Liquid-Cooled Adjustable Frequency Drive Catalog Numbering System . . . . . . . . . . . . . . .
LCX9000 Liquid-Cooled Drives User Manual vi For more information visit: www .EatonElectrical.com MN04005001E January 2007 List of T ables (Continued) T able 5-11: System Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com vii January 2007 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment.
LCX9000 Liquid-Cooled Drives User Manual viii For more information visit: www .EatonElectrical.com MN04005001E January 2007 Warnings, Cautions and Notices Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, or operate this Cutler -Hammer ® LCX9000 Drive from Eaton’ s electrical business.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com ix January 2007 WARNING The motor terminals U, V , W and the DC-link/brake resistor terminals are live when the Liquid-Cooled drive is connected to mains, even if the motor is not running .
LCX9000 Liquid-Cooled Drives User Manual x For more information visit: www .EatonElectrical.com MN04005001E January 2007 Grounding and Ground Fault Protection The LCX9000 drive must always be grounded with a ground conductor connected to the ground terminal.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www .EatonElectrical.com 1-1 January 2007 Chapter 1 — Overview Receiving and Inspection The standard delivery of Cutl.
LCX9000 Liquid-Cooled Drives User Manual 1-2 For more information visit: www .EatonElectrical.com MN04005001E January 2007 T able 1-1: LCX9000 Liquid-Cooled Adjustable Frequency Drive Catalog Numberin.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 1-3 January 2007 Storage and Shipping If the drive is to be kept in storage before use, make su.
LCX9000 Liquid-Cooled Drives User Manual 1-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 The Motor and Application Control Block is based on microprocessor software. The microprocessor controls the motor based on the information it receives through measurements, parameter settings, control I/O and control keypad.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 1-5 January 2007 Figure 1-1: Liquid-Cooled Drive Principal Block Diagram Control I/O Motor and Application Control Control Keypad Control Module PE Power Module RS-232 Control I/O Measurements Motor Control ASIC Gate Drivers Power Supply Charg.
LCX9000 Liquid-Cooled Drives User Manual 1-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Power Ratings The Cutler -Hammer Liquid-Cooled product range consists of (AC input, AC output) drives.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 1-7 January 2007 T able 1-2: Power Ratings and Dimensions of Liquid-Cooled Drive, Supply V oltage 380 – 500V AC (Continued) I th = Thermal maximum continuous RMS current.
LCX9000 Liquid-Cooled Drives User Manual 1-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 1-3: Power Ratings and Dimensions of Liquid-Cooled Drive, Supply V oltage 525 – 690V AC I th = Thermal maximum continuous RMS current.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 1-9 January 2007 Specifications T able 1-4: T echnical Information Description Specification .
LCX9000 Liquid-Cooled Drives User Manual 1-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 1-4: T echnical Information (Continued) Description Specification EMC.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-1 January 2007 Chapter 2 — Installation Mounting Liquid-cooled drive modules must be installed into an enclosure. The drives consisting of one module will be mounted on the mounting plate.
LCX9000 Liquid-Cooled Drives User Manual 2-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Liquid-Cooled Dimensions Drives Consisting of One Module T able 2-1: One-Modul.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-3 January 2007 Figure 2-3: LCX9000 Liquid-Cooled Drive, CH4 Approximate Dimensions in Inches (mm) Figure 2-4: LCX9000 Liquid-Cooled Drive, CH5 Approximate Dimensions in Inches (mm) 19.
LCX9000 Liquid-Cooled Drives User Manual 2-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 2-5: LCX9000 Liquid-Cooled Drive, CH61 Approximate Dimensions in Inches (mm) Figure 2-6: LCX9000 Liquid-Cooled Drive, CH72 Approximate Dimensions in Inches (mm) UV W M12 1.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-5 January 2007 Drives Consisting of Several Modules Liquid-cooled drives consisting of several modules are mounted in a mounting bracket as presented in Figure 2-7 .
LCX9000 Liquid-Cooled Drives User Manual 2-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 2-8: LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 Approximate Dimensions in Inches (mm) 13.98 (355) Dia. .43 (11) Dia.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-7 January 2007 Figure 2-9: LCX9000 Liquid-Cooled Drive, CH74, IP00 Approximate Dimensions in Inches (mm) Bottom To p 6-Pulse Supply 12-Pulse Supply 28.
LCX9000 Liquid-Cooled Drives User Manual 2-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Cooling Instead of using air for cooling, Cutler -Hammer Liquid-Cooled drives are cooled with liquid.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-9 January 2007 T able 2-5: Drinking Water Quality Recommendations — Desired V alues No aggressive water allowed. T o be approved by user and no unusual changes.
LCX9000 Liquid-Cooled Drives User Manual 2-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T o facilitate the cleaning and venting of the coolant circulation, installation of a bypass valve in the main line and valves at each drive inlet is recommended.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-11 January 2007 Figure 2-11: Example PI-Diagram of Cooling System and Connections T able 2-7 shows the specifications related to the cooling agent and its circulation.
LCX9000 Liquid-Cooled Drives User Manual 2-12 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 2-8 will help you to determine the appropriate flows of cooling agent (GPM) with given power losses (see Page 1-6 ).
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-13 January 2007 Condensation Condensation on the cooling plate of the liquid-cooled drive must be avoided. Therefore, the temperature of the cooling liquid must be kept higher than the temperature of the electrical room.
LCX9000 Liquid-Cooled Drives User Manual 2-14 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Cooling System Connections The external cooling system shall be connected to each one of the cooling elements of the drive. Note: The cooling elements must NOT be connected in series.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-15 January 2007 Pressure Losses T able 2-11: Pressure Losses — CH6x Figure 2-15: Pressure Loss — CH6x CH6x with standard 1.
LCX9000 Liquid-Cooled Drives User Manual 2-16 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 2-12: Pressure Losses — CH7x Figure 2-16: Pressure Loss — CH7x It .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-17 January 2007 Installation of Flow Switch As stated on Page 2-10 , Eaton recommends the installation of the flow supervision in the liquid cooling system.
LCX9000 Liquid-Cooled Drives User Manual 2-18 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 2-18: Direction of Coolant Circulation External Cooling Fan for CH4 In.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-19 January 2007 Drive Derating The tables below state the maximum coolant temperatures for Cutler -Hammer liquid-cooled drives at given switching frequencies.
LCX9000 Liquid-Cooled Drives User Manual 2-20 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Input Chokes The input choke carries out several functions in the Cutler -Hammer liquid-cooled drive. Connection of the input choke is necessary except if you have a component in your system that performs the same tasks (e.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-21 January 2007 Installation of Input Choke There are two types of input choke connection in LCX9000 Liquid-Cooled drives.
LCX9000 Liquid-Cooled Drives User Manual 2-22 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 2-17: Choke Dimensions Sizes 23 – 145A and 590A Always connect the supply cables to the choke terminals marked with #1 (see Figure 2-21 ).
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 2-23 January 2007 Figure 2-21: Example of Input Chokes for Liquid-Cooled Sizes 261 – 1150A T able 2-18: Choke Dimensions Sizes 261 – 1150A Choke T ype Approximate Dimensions in Inches (mm) Weight in Lbs.
LCX9000 Liquid-Cooled Drives User Manual 2-24 For more information visit: www.EatonElectrical.com MN04005001E January 2007 If you have ordered the input chokes for the liquid-cooled drive separately , pay attention to the following instructions: 1. Protect the chokes from dripping water .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-1 January 2007 Chapter 3 — Power Wiring How the power connections of LCX9000 Liquid-Cooled units are implemented depends on the size of the unit.
LCX9000 Liquid-Cooled Drives User Manual 3-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 3-1: Cable T ypes Required to Meet Standards Cable Data T able 3-2: Cable Sizes 400 – 500V Number of bolt connections = 2.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-3 January 2007 T able 3-2: Cable Sizes 400 – 500V (Continued) Due to insufficient numb.
LCX9000 Liquid-Cooled Drives User Manual 3-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 3-3: Cable Sizes 525 – 690V Due to insufficient number of termin.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-5 January 2007 Fuse Sizes, Drives The fuse sizing in the tables below is based on Bussman aR fuses. W e recommend use of these fuses. Sufficient protection against short circuit cannot be guaranteed if other fuse types are used.
LCX9000 Liquid-Cooled Drives User Manual 3-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 3-6: Fuse Sizes for LCX9000 Liquid-Cooled (690V) Drives Tj = 77°F (25°C). SHT fuses can be assembled into DIN fuse base of the corresponding size.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-7 January 2007 Cable Installation Instructions 1.
LCX9000 Liquid-Cooled Drives User Manual 3-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 6. Liquid cooling connection: The standard delivery of the LCX9000 Liquid-Cooled drive includes hoses on the cooling element 4.9 feet (1.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-9 January 2007 Installation Space Enough free space must be left above and below the drive to ensure practical and appropriate electrical and cooling connections.
LCX9000 Liquid-Cooled Drives User Manual 3-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Grounding of Power Unit The mains cables are connected to the protective ground of the switchgear enclosure. W e recommend connecting the motor cables to the common PE of the cabinet/cabinet system.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 3-11 January 2007 Cable and Motor Insulation Checks 1. Motor cable insulation checks Disconnect the motor cable from terminals U, V and W of the drive and from the motor .
LCX9000 Liquid-Cooled Drives User Manual 3-12 For more information visit: www.EatonElectrical.com MN04005001E January 2007.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-1 January 2007 Chapter 4 — Control Wiring and Internal Connections The control unit of the Cutler -Hammer Liquid-Cooled drive is installed into a mounting box.
LCX9000 Liquid-Cooled Drives User Manual 4-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 4-2: Basic and Option Board Connections of the Control Board Usually , .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-3 January 2007 Control Board Power -Up The control board can be powered (+24V) in two different ways: either 1) directly from the power board ASIC, terminal X10; or 2) externally using the customer’ s own power source.
LCX9000 Liquid-Cooled Drives User Manual 4-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 4-5: Connection of Control Board Cable from the Power Board CORRECT : T erminal J2 (Lower) Control Connections The basic control connections for boards A9 and A2 are shown in T able 4-1 on Page 4-7 .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-5 January 2007 Figure 4-7: General Wiring Diagram of the Basic I/O Board (OPT -A9) Figure 4-8.
LCX9000 Liquid-Cooled Drives User Manual 4-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Control Cables The control cables should be at least 20 A WG (.5 mm 2 ) screened multicore cables, see T able 3-1 . The maximum terminal wire size is 14 A WG (2.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-7 January 2007 Control T erminal Signals T able 4-1: Control I/O T erminal Signals T erminal .
LCX9000 Liquid-Cooled Drives User Manual 4-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Digital Input Signal Inversions The active signal level depends on which potential the common inputs CMA and CMB (terminals 11 and 17) are connected to.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-9 January 2007 Figure 4-12: Jumper Selection for OPT -A9 Note: If you change the AI signal content also remember to change the corresponding board parameter in menu M7.
LCX9000 Liquid-Cooled Drives User Manual 4-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Control Unit Mounting Box Figure 4-13: Control Unit Mounting Box Approximate .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-11 January 2007 T able 4-2: Installing the Control Unit Mounting Box 1. If the keypad sits in its place on the control unit, remove the keypad. 2.
LCX9000 Liquid-Cooled Drives User Manual 4-12 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 4-2: Installing the Control Unit Mounting Box (Continued) 5. Mount the control unit mounting box in the front-left corner of the enclosure using two screws.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-13 January 2007 T able 4-2: Installing the Control Unit Mounting Box (Continued) Internal Connections As a general rule, all internal electrical and communications connections are made at the factory .
LCX9000 Liquid-Cooled Drives User Manual 4-14 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 4-15: T erminals and Connections between ASIC and Driver Board (CH61, .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-15 January 2007 Figure 4-16: T erminals and Connections between ASIC and Driver Board (CH63) .
LCX9000 Liquid-Cooled Drives User Manual 4-16 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 4-17: T erminals and Connections between ASIC and Driver Boards (CH64 .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 4-17 January 2007 Connections between Power Unit ASIC and the Control Unit The communication co.
LCX9000 Liquid-Cooled Drives User Manual 4-18 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 4-19: Optical Cable Adapter Board T able 4-6: T erminals on Adapter Board Note: The minimum optical cable bending radius is 1.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-1 January 2007 Chapter 5 — Menu Information Keypad Operation The control keypad is the link between the LCX9000 drive and the user .
LCX9000 Liquid-Cooled Drives User Manual 5-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Drive Status Indicators The drive status symbols tell the user the status of the motor and the drive. In addition, they tell about possible irregularities detected by the motor control software in motor or drive functions.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-3 January 2007 Status LEDs (Green – Green – Red) The status LEDs light up in connection with the READY , RUN and F AUL T drive status indicators.
LCX9000 Liquid-Cooled Drives User Manual 5-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 5-5: Button Descriptions Indicator Description RESET This button is used to reset active faults (see Page 5-11 ). SELECT This button is used to switch between the two latest displays.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-5 January 2007 Menu Navigation The data on the control keypad is arranged in menus and submenus. The menus are used for the display and editing of measurement and control signals, parameter settings and reference value and fault displays.
LCX9000 Liquid-Cooled Drives User Manual 5-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 5-4: Keypad Navigation Chart Expa n der boards G1 G5 A : OPT A1 G1 G1 A : Parameters P1 P3 La n guage E n glish Cha n ge value Browse S ystem Me n u S 1 S 9 Output Freque n cy 13.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-7 January 2007 Monitoring Menu (M1) Y ou can enter the Monitoring menu from the Main menu by pressing Menu Button Right when the location indication M1 is visible on the first line of the display .
LCX9000 Liquid-Cooled Drives User Manual 5-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 5-6: Monitored Signals Note: Applications may embody more monitoring values. Parameter Menu (M2) Parameters are the way of conveying the commands of the user to the drive.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-9 January 2007 Y ou can return to the Main menu any time by pressing Menu Button Left for 1 to 2 seconds. The basic application package includes seven applications with different sets of parameters.
LCX9000 Liquid-Cooled Drives User Manual 5-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Selection of Control Place There are three different places (sources) where the drive can be controlled.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-11 January 2007 STOP Button Activated By default, pushing the STOP button will always stop the motor regardless of the selected control place. Y ou can disable this function by giving parameter 3.
LCX9000 Liquid-Cooled Drives User Manual 5-12 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Fault T ypes The drive has four types of faults. These types differ from each other on the basis of the subsequent behavior of the drive.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-13 January 2007 The data available are: T able 5-9: Fault T ime Recorded Data T ells the user if the drive was at zero speed (<0.
LCX9000 Liquid-Cooled Drives User Manual 5-14 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure 5-10: Fault History Menu System Menu (M6) Y ou can enter the System menu from the Main menu by pressing Menu Button Right when the location indication M6 is visible on the first line of the keypad display .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-15 January 2007 T able 5-11: System Menu Functions Code Function Min Max Unit Default Cust Selections S6.1 Selection of language English English Deutsch Suomi Svenska Italiano S6.
LCX9000 Liquid-Cooled Drives User Manual 5-16 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able 5-11: System Menu Functions (Continued ) Code Function Min Max Unit Default Cust Selections P6.7.3 HMI acknowledg. 200 5000 ms 200 P6.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-17 January 2007 Selection of Language The control keypad allows you to control the drive through the keypad in the language of your choice. Locate the language selection page under the System menu.
LCX9000 Liquid-Cooled Drives User Manual 5-18 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Copy Parameters The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another or to store parameter sets in the internal memory of the drive.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-19 January 2007 Figure 5-14: Parameter Copy to Keypad Download parameters to drive (From keypad, S6.3.3) This function downloads one or all parameter groups uploaded to the keypad to a drive provided that the drive is in STOP status.
LCX9000 Liquid-Cooled Drives User Manual 5-20 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Parameter Comparison In the Parameter Comparison submenu (S6.4), you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-21 January 2007 Security Note: The Security submenu is protected with a password. Store the password in a safe place! Password (S6.5.1) The application selection can be protected against unauthorized changes with the Password function (S6.
LCX9000 Liquid-Cooled Drives User Manual 5-22 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Parameter Lock (P6.5.2) This function allows the user to prohibit changes to the parameters. If the parameter lock is activated, the text *locked* will appear on the display if you try to edit a parameter value.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-23 January 2007 Multimonitoring Items (P6.5.
LCX9000 Liquid-Cooled Drives User Manual 5-24 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Default page in the operating menu (P6.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-25 January 2007 Hardware Settings Note: The Hardware settings submenu is protected with a password. Store the password in a safe place! In the Hardware Settings submenu (S6.
LCX9000 Liquid-Cooled Drives User Manual 5-26 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Number of retries to receive HMI acknowledgement (P6.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-27 January 2007 T rip Counters T rip counters (menu S6.8.2) are counters the values of which can be reset, i.e. restored to zero. Y ou can use the resettable counters in T able 5-12 .
LCX9000 Liquid-Cooled Drives User Manual 5-28 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Applications (S6.8.4) At location S6.8.4, you can find the Applications submenu containing information on the application currently in use and all other applications loaded into the drive.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 5-29 January 2007 Expander Boards (S6.8.6) The Expander boards submenu contains information about the basic and option boards (see Chapter 4 ).
LCX9000 Liquid-Cooled Drives User Manual 5-30 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Expander Board Parameters T able 5-17: Expander Board Parameters (Board OPT A1) Figure 5-27: Expander Board Information Menu Further Keypad Functions The control keypad contains additional application-related functions.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 6-1 January 2007 Chapter 6 — Start-Up Safety Precautions Before start-up, note the following directions and warnings: WARNING Internal components and circuit boards of the drive are live when the drive is connected to mains potential.
LCX9000 Liquid-Cooled Drives User Manual 6-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Sequence of Operation 1. Carefully read the safety instructions in the front of this manual and above and follow them. 2. After the installation, make sure that: ● both the drive and the motor are grounded.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com 6-3 January 2007 9. Perform run test without motor . Perform either T est A or T est B: T est A — Controls from the I/O terminals: ● T urn the Start/Stop switch to ON position.
LCX9000 Liquid-Cooled Drives User Manual 6-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com A-1 January 2007 Appendix A — Fault Codes When a fault is detected by the drive’ s control .
LCX9000 Liquid-Cooled Drives User Manual A-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able A-1: Fault Codes (Continued) Programmable. “A” faults only Fault Code Fault Possible Cause Solution 9 Undervoltage DC-link voltage is under the voltage limits defined in T able 1-4 .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com A-3 January 2007 T able A-1: Fault Codes (Continued) Programmable.
LCX9000 Liquid-Cooled Drives User Manual A-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 T able A-1: Fault Codes (Continued) Programmable. “A” faults only . Load T est with Motor 1. Connect the motor cables and check the right phase order .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com A-5 January 2007 DC Link T est (without Motor) WARNING There will be dangerous voltages present during this test! 1. Carefully read the safety instructions in the front of this manual and above and follow them.
LCX9000 Liquid-Cooled Drives User Manual A-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com B-1 January 2007 Appendix B — T echnical Reference Main Circuit and Control Diagrams Figure B.
LCX9000 Liquid-Cooled Drives User Manual B-2 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure B-2: Main Circuit and Control Diagram, CH4 Figure B-3: Main Circuit and.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com B-3 January 2007 Figure B-4: Main Circuit and Control Diagram, CH61 Figure B-5: Main Circuit and Control Diagram, CH61, Control L1 L2 L3 X41 X4 500/VB00459 690/VB00460 Rectifier Board A S IC/ X2 A S IC/ X6 A S IC/ X3.
LCX9000 Liquid-Cooled Drives User Manual B-4 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure B-6: Main Circuit and Control Diagram, CH63, Module 1 Figure B-7: Main .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com B-5 January 2007 Figure B-8: Main Circuit and Control Diagram, CH63, Control Figure B-9: Main C.
LCX9000 Liquid-Cooled Drives User Manual B-6 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Figure B-10: Main Circuit and Control Diagram, CH72, Control Figure B-11: Main.
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com B-7 January 2007 Figure B-12: Main Circuit and Control Diagram, CH74, Control Co n trol Board O.
LCX9000 Liquid-Cooled Drives User Manual B-8 For more information visit: www.EatonElectrical.com MN04005001E January 2007 Fan Dimensions Figure B-13: Fan Mounting Pallet — Hot Dip Zinc Coated Approximate Dimensions in Inches (mm) Figure B-14: Fan Support R .
LCX9000 Liquid-Cooled Drives User Manual MN04005001E For more information visit: www.EatonElectrical.com B-9 January 2007.
LCX9000 Liquid-Cooled Drives User Manual B-10 For more information visit: www.EatonElectrical.com MN04005001E January 2007.
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Eaton Electrical Inc. 1000 Cherrington Parkway Moon T ownship, PA 15108-4312 USA tel: 1-800-525-2000 www .EatonElectrical.com © 2007 Eaton Corporation All Rights Reserved Printed in USA Publication No.
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