Instruction/ maintenance manual of the product 602080 E-Z-GO
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TM 602080 REVISED DA TE: JAN . 200 7.
SAFETY (NOTES, CAUTIONS AND WARNI NGS CONTINUED ON IN SIDE OF BACK COVER) NOTES, CAUTIONS AND W ARNINGS Throughout t his guide NOTE, CAUTION and W ARNING will be used. A NOTE indicates a condition that should be observed. A CAUTION indicates a condition that may result in damage to the vehicle.
Page i Owner’s Manual and Service Guide OWNER’S MANUAL AND SER VICE GUIDE GASOLINE POWERED UTILITY VEHICLE ST 4x4 ST ARTING MODEL YEAR 2005 E-Z-GO Di vision of TEX TRON, Inc.
Page ii GENERAL INFOR MA TION Owner’s Manual and Service Guide This vehicle has been designed and manufactured in the United S t ates of America (USA) as a ‘W orl d V ehicle’. The St andards and Specifications listed in the following t ext originate in the USA unless otherwise indicated.
Page iii T ABLE OF CONTENTS Owner’s Manual and Service Guide SAFETY ................ ................ ................ ................ ................ ................. ............... inside c overs GENERAL INFORMATION ............... ... ... ...
Page iv Owner’s Manual and Service Guide TA B L E O F C O N T E N TS TOP AND WIND SHIELD ............... ................ ................ ................ ................. ................ .......... 12 TRANSPORTING V EHICLE ... ................ .
Page v T ABLE OF CONTENTS Owner’s Manual and Service Guide LIGHT BULB REPLACEM ENT ...... ................... ................ ................ ................ .................... .. 2 5 Fig. 35 Headlight Replacement ......................... ....
Page vi Owner’s Manual and Service Guide TA B L E O F C O N T E N TS N otes:.
Owner’s Manual and Service Guide SAFETY INFORMA TION Page vii This manual has been designe d to assist in maintainin g the vehicle in accordance with pr ocedures developed by the manufacturer . Adherence to these procedure s and troubleshoo t ing tip s will ensu re the best po ssible service fro m the product.
Owner’s Manual and Service Guide SAFETY INFORMA TION Page viii • Apply service brake to control spee d on st eep grades. • Maintain adequate distance betw ee n ve hic les. • Reduce speed in wet area s. • Use extreme caution when appro aching sharp or blind tur ns.
Owner’s Manual and Service Guide SAFETY INFORMA TION Page ix VENTILA TION Always store gasoline vehicles in a well vent ilat ed area. V entilation prevents ga soline fumes from accu mul ating. Never fuel a vehicle in an area that is subject to fla me or spar k.
Owner’s Manual and Service Guide SAFETY INFORMA TION Page x Notes:.
SAFETY INFORMA TION Page xi Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s GENERAL The following text is provided as recommended b y part II of SAE J2258 DEC 2003.
SAFETY INFORMA TION Page xii Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attentio n to all Notes, Cautions and W arning s B.
SAFETY INFORMA TION Page xiii Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s B.2.3.4 Riding on the veh icle by person s other than the operator is autho rized only on sea t(s) p rovided by the vehicle manu facturer .
SAFETY INFORMA TION Page xiv Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attentio n to all Notes, Cautions and W arning s equipped, is closed, following vehicle man ufacturer's rec- ommended practi ce.
OPERA TION AND SER VICE INFORMA TION Page 1 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s WELCOME Thank you for purchasing this utility vehicle.
OPERA TION AND SER VICE INFORMA TION Page 2 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions an.
OPERA TION AND SER VICE INFORMA TION Page 3 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s CONTROLS & INDICA TORS SERVICE BRAKE PEDAL The service brake is a hydraulic front disc/rear drum brake system.
OPERA TION AND SER VICE INFORMA TION Page 4 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions an.
OPERA TION AND SER VICE INFORMA TION Page 5 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s Place direction selector in fo rward and set pa rk brake when leaving vehicle unatt ended.
OPERA TION AND SER VICE INFORMA TION Page 6 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions an.
OPERA TION AND SER VICE INFORMA TION Page 7 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s LOW OIL PRESSURE INDICA T OR LIGHT Low oil pressure in dicator lig ht is loca ted in gauge cluste r at left of dash panel.
OPERA TION AND SER VICE INFORMA TION Page 8 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s Overuse of accessories may drain bat- tery and leave insufficient reserve to start vehicle.
OPERA TION AND SER VICE INFORMA TION Page 9 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s Before operating , verify no one is behind vehi cle .
OPERA TION AND SER VICE INFORMA TION Page 10 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s Do not pull at an angle (Ref. Fig. 16 on page 10).
OPERA TION AND SER VICE INFORMA TION Page 11 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s Pull out desired amount of cable an d secure.
OPERA TION AND SER VICE INFORMA TION Page 12 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s as possible from side of vehicle. Do not operate winch while sitting in passenger seat.
OPERA TION AND SER VICE INFORMA TION Page 13 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s V ehicle may be equipped with a receive r that accept s a standar d 2" ball hitch.
OPERA TION AND SER VICE INFORMA TION Page 14 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions a.
OPERA TION AND SER VICE INFORMA TION Page 15 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions a.
OPERA TION AND SER VICE INFORMA TION Page 16 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions a.
OPERA TION AND SER VICE INFORMA TION Page 17 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s LIF TING THE VEHICLE T ool List Qty . Required Floor jack .
OPERA TION AND SER VICE INFORMA TION Page 18 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s OIL LEVEL CHECK To reduce possibility of engine damage, do not run engine with oil level too low.
OPERA TION AND SER VICE INFORMA TION Page 19 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s Fill engine to upper hole on dipstick with appropriate oil (Ref.
OPERA TION AND SER VICE INFORMA TION Page 20 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions a.
OPERA TION AND SER VICE INFORMA TION Page 21 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s LUBRICA TION POINTS D o not use more than three (3 ) pumps of grease in any grease fitting at any one time.
OPERA TION AND SER VICE INFORMA TION Page 22 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s BA TTER Y CLEANING To reduce possibility of damage to vehicle or floor, n eutralize acid before rinsing battery.
OPERA TION AND SER VICE INFORMA TION Page 23 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s tem. Do not use p ressure in excess of 700 p si (4800 kPa) to wash exte rior of vehicle.
OPERA TION AND SER VICE INFORMA TION Page 24 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s WHEELS AND TIRES Tires are uni-directional and shou ld never be moved from one side of vehicle to the other.
OPERA TION AND SER VICE INFORMA TION Page 25 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions a.
OPERA TION AND SER VICE INFORMA TION Page 26 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s • Add fuel stabilizer to fu el tank following instruc- tions on stabilizer cont ainer .
OPERA TION AND SER VICE INFORMA TION Page 27 Owner’s Manual and Service Guide Read all of manual to be come thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and Warning s After every off road use, allow to cool an d then chec k for build up of dirt and debr is in air intake a nd cooling fins (Ref.
OPERA TION AND SER VICE INFORMA TION Page 28 Owner’s Manual and Service Guide Read all of manual to bec ome thoroughly familiar with this vehicle. P ay par ticular attention to all Notes, Cautions and W ar ning s HARDW ARE Periodically , vehicle shou ld be inspected for loose fasten- ers.
Page 29 GENERAL SPECIFICA TIONS Owner’s Manual and Service Guide GENERAL SPECIFICA TIONS.
Page 30 Owner’s Manual and Service Guide GENERAL SPECIFICA TIONS ST 4X4 ST ANDARD EQUIPMENT : CHASSIS W elded steel, ho t-di p galvanized, front hitch receiver BODY (Front) Flexible, Impact Resistan.
Page 31 GENERAL SPECIFICA TIONS Owner’s Manual and Service Guide Fig. 42 V ehicle Dimensions Fig. 43 V ehicle I ncline Specifica tions F ront 43 3/8" (110 cm) Rear 43 3/4" (111 cm) 76" (193 cm) 112" (285 cm) 50" (127 cm) 16" (40.
Page 32 Owner’s Manual and Service Guide GENERAL SPECIFICA TIONS Fig. 44 V ehicle T urning Clearance Diameter and I ntersecting Ai sl e Clearance TURNING CLEARANCE DIAMETER Approx.
Page 33 Owner’s Manual and Service Guide VEHICLE WARRANTIES VEHICLE W ARRANTIES.
Page 34 Owner’s Manual and Service Guide VEHICLE WARRANTIES.
Page 35 VEHICLE WARRANTIES Owner’s Manual and Service Guide EMISSION CONTROL SYST EM W ARRANTY ST A TEMENT (Owner ’ s Defect W arranty Right s and Obligations) Refer to the H ONDA Emission Control Syste m W arranty she et, provided with vehicle, for in formation.
Page 36 Owner’s Manual and Service Guide VEHICLE WARRANTIES N otes:.
Page 37 Owner’s Manual and Service Guide DECLARA TION OF CONFORMITY DECLARA TION OF CONFORMITY (EUROPE ONL Y) Declaration of Conformi ty is p ackaged with vehicle.
Page 38 Owner’s Manual and Service Guide DECLARA TION OF CONFORMITY N otes:.
Appendix A - 1 LABELS AND PICTOGRAMS Owner’s Manual and Service Guide LABELS AND PICT OGRAMS.
Appendix A - 2 Owner’s Manual and Service Guide LABELS AND PICTOGRAMS Notes:.
Appendix A - 3 LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Fig. 45 Label Locations 75696G01 74099G01 See Following Pages For Explanation Of These Pictograms: (14) 74099-G01 72939G01 (Lift.
Appendix A - 4 Owner’s Manual and Service Guide LABELS AND PICTOGRAMS Fig. 46 Pictogram Definitions 1. 2. 4. MAX M A X 14 ° / 25 % 14 ° / 25 % 5. ! < 14 ° 25 % < 14 ° 25 % 6. P P 12. x in x in xx cm xx cm MAX LO AD M A X L O AD XXX LBS X X X LBS XXX KG X X X K G 13.
Appendix A - 5 LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Fig. 47 Pictogram Definitions 26. 27. 1 3 H O 2 P P 15. 2 P P 16. P P 18. P P 17.
Appendix A - 6 Owner’s Manual and Service Guide LABELS AND PICTOGRAMS Fig. 48 Pictogram Definitions 36. 37. F 38. 42. R 39. P F 40. P N 41. ON 43. OFF 44.
Appendix A - 7 LABELS AND PICTOGRAMS Owner’s Manual and Service Guide Fig. 49 Pictogram Definitions 62. 63. 56. 57. 58. 59. 60. 61. 55. 54. W ARNING READ OWNER’S MANUL BEFORE OPERA TING VEHICLE IN.
Appendix A - 8 Owner’s Manual and Service Guide LABELS AND PICTOGRAMS Notes:.
Check area behind the vehicle before operating in reverse. Make sure the direction select or is in cor rect position before attempting to start the vehicle. Slow down before and during turns. All turns should be executed at reduced speed. Always bring vehicle to a complete stop before shifting the direction selector.
Copyrighted Material This manual may not be reproduc ed in whole or in part without the express permission of E-Z-GO Division of T extron, Inc. T echnical Communications Department S ta r ting M odel Y ear 2005 P/N 602080 ISSUED: April 2005 E-Z -GO Division O f T extron, Inc.
An important point after buying a device E-Z-GO 602080 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought E-Z-GO 602080 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data E-Z-GO 602080 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, E-Z-GO 602080 you will learn all the available features of the product, as well as information on its operation. The information that you get E-Z-GO 602080 will certainly help you make a decision on the purchase.
If you already are a holder of E-Z-GO 602080, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime E-Z-GO 602080.
However, one of the most important roles played by the user manual is to help in solving problems with E-Z-GO 602080. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device E-Z-GO 602080 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
