Instruction/ maintenance manual of the product 539130211 Dixon
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Operators Manual 539 13021 1 - DCKC 539 130212 - DCRC Models: Please read these instructions carefully and make sure you understand them before using the machine.
4 W ARNING: Engine exhaust, some of its constituent s, and certain vehicle component s con- t ain or emit chemicals known to the St ate of California to cause cancer and birth defects or other reproductive harm. INDEX Operators Guide General Information .
5 SAFETY RULES Safety Procedures 1 - T raining: • Read the Operator ’s manual. If the operator(s) or mechanic(s) can not read English it is the owner ’s responsibility to explain this material to them. • Become familiar with the safe operation of the equipment, operator ’s controls, and safety signs.
6 SAFETY RULES 3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes.
7 ASSEMBL Y Assembly Instructions T ools Required: Ratchet T orque Wrench 1/2" W rench 1/2" Socket 9/16" W rench 9/16" Socket (2) 3/4" Wrench 3/4" Socket Flat Screw Driver (2) 1” Wrench - open end RAM/RAM MAG 1. Remove clamshell from crate.
8 ASSEMBL Y 10. Lift Clamshell assembly onto (539 1 14781) Mount Bracket, Lower . Position tubes on bottom of clamshell on out side of the tubes on (539 1 14781) Mount Bracket, Lower . 1 1 . Secure with (539 1 19372) Hinge Pin and (539 1 15501) Cotter Pin.
9 ASSEMBL Y FIGURE 3 KODIAK 1. Remove clamshell from crate. 2. Remove two 5/16 x 3/4 carriage bolts from the lower flange of the rear guard on the mower .
10 ASSEMBL Y 5. Attach two (539 1 14812) Linkage, Support to the clamshell assembly as shown in Fig- ure 6. 6. Secure with two (539 100476) 5/8 hex jam nut and two (539 1 15591) 5/8 nyloc hex nut as shown. Do not tighten nuts. 7. Lift Clamshell assembly onto (539 1 14815) Mount Bracket, Lower .
11 ASSEMBL Y FRONT WEIGHTS - RAM 1. Bolt cast weight and two weight brackets to- gether using four bolts (539 106492, 3/8 x 2 3/4”) and four nuts (539 976979, 3/8” nyloc). 2. Slide both weight brackets over the front tube on the frame. Be sure to position in the cen- ter of the frame.
12 ASSEMBL Y FRONT WEIGHTS - KODIAK CAST COUNTERWEIGHT WEIGHT BAR HOLD DOWN FRONT WEIGHT BAR 1. Remove mower foot plate and floor pan. 2. Align weight bar to the front of the frame.
13 OPERA TION Operating the Collection System 1. NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBL Y AND HOSES SECUREL Y A TT ACHED. 2 . Make sure hoses are connected at both ends. Inspect hoses prior to each use. 3. Do not use the unit on slopes greater than 10 degrees.
14 SER VICE AND MAINTENANCE Prevent ative Maintenance Schedule Item Before Every Every Every Each Use 5 Hours 25 Hours 50 Hours Inspect/Clean Poly Mesh X X Check/T ighten Nuts & Bolt s X Check/T i.
15 SER VICE AND MAINTENANCE Caring For Hoses 1. Inspect hoses before each use. If hoses have excessive wear , tears, or punctures, replace immediately . 2. T o prolong the life of the hose, periodically ro- tate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual.
16 SERVICE AND MAINTENANCE PROBLEM POSSIBLE CAUSE CORRECTION Loss of V acuum. 1. Hose or hood inlet clogged. 1. Remove hose and clean inlet. 2. Container full. 2. Inspect and empty . 3. Poly mesh plugged. 3. Clean poly mesh. Unusual vibration 1. Solid object jammed in unit.
17 P ARTS ILLUSTRA TIONS.
18 CLAMSHELL ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 REF . REF . 3.
19 CLAMSHELL ASSEMBL Y 1 .. 539 990629 ... 2 ... HCS 3/8-16 X 2 1/4, GR5 2 .. 539 200282 ... 2 ... NUT , 3/8-16, HAM, NYLOC 3 .. 539 990122 ... 3 ... WASHER, 3/8, SAE 4 ... 539 1 15972 ... 2 ... BUSHING 5 .. 539 990717 ... 1 ... NUT , 5/16-18, NYLOC 6 .
20 CLAMSHELL REAR ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 10 10 18 10 12.
21 CLAMSHELL REAR ASSEMBL Y 1 ... 539 1 17967 ... 1 ... REAR FRAME 2 ... 539 1 19396 ... 2 ... STRAP 3 ... 539 1 19367 ... 1 ... HOOK LA TCH 4 ... 539 1 19377 ... 1 ... CLAMSHELL BACK 5 ... 539 1 19458 ... 1 ... STRAP 6 ... 539 1 17543 ... 1 ... CHAMSHELL VENT 7 .
22 CLAMSHELL FRONT ASSEMBL Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 21 25 26 27 28 24 25 20 15 19 18 23 18 23 18 18 23 16.
23 CLAMSHELL FRONT ASSEMBL Y 1 ... 539 1 19410 ... 1 ... FRONT FRAME 2 ... 539 1 19409 ... 2 ... STRAP 3 ... 539 1 19368 ... 2 ... STRAP 4 ... 539 1 17986 ... 1 ... LIFT SHAFT 5 ... 539 1 19376 ... 1 ... CLAMSHELL, FRONT 6 ... 539 1 15596 ... 2 ... CLEVIS PIN, 5/16 7 .
24 CLAMSHELL LINKAGE - RAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 10.
25 CLAMSHELL LINKAGE - RAM 1 ... 539 1 16443 ... 1 ... BAR SLEEVE 2 ... 539 1 19372 ... 1 ... HINGE PIN 3 ... 539 1 14781 ... 1 ... BRACKET , MOUNT , LOWER 4 ... 539 1 14783 ... 2 ... LINKAGE, SUPPORT 5 ... 539 1 15501 ... 3 ... HAIR PIN COTTER, 1/8 DIA.
26 CLAMSHELL LINKAGE - KODIAK 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 11 6 3 10.
27 CLAMSHELL LINKAGE - KODIAK 1 ... 539 1 16443 ... 1 ... BAR SLEEVE 2 ... 539 1 19372 ... 1 ... HINGE PIN 3 ... 539 1 15501 ... 3 ... HAIR PIN COTTER, 1/8 DIA. X 1 3/4 4 ... 539 1 14816 ... 1 ... LINKAGE, LA TCH 5 .. 539 990188 ... 1 ... W ASHER, 5/16, SAE 6 .
WEIGHT KIT - RAM 1 ... 539 1 1 1587 ... 1 ... CAST WEIGHT 2 ... 539 1 14898 ... 2 ... BRACKET , WEIGHT 3 .. 539 106492 ... 4 ... HCS, 3/8-16 X 2 3/4, GR5 4 ... 539 991 126 ... 4 ... HCS, 3/8-16 X 3 3/4, GR5 5 .. 539 976979 ... 8 ... NUT , 3/8-16, NYLOC ITEM P ART NO.
WEIGHT KIT - KODIAK 1 ... 539 1 1 1313 ... 1 ... HOLD DOWN, WEIGHT BAR 2 .. 539 102049 ... 2 ... CLEVIS PIN 3 .. 539 108096 ... 2 ... SPRING RET AINER 4 ... 539 1 14858 ... 1 ... WEIGHT BAR 5 .. 539 990627 ... 4 ... HCS, 5/16-18 X 1 1/4, GR5 6 .. 539 977778 .
An important point after buying a device Dixon 539130211 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Dixon 539130211 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Dixon 539130211 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Dixon 539130211 you will learn all the available features of the product, as well as information on its operation. The information that you get Dixon 539130211 will certainly help you make a decision on the purchase.
If you already are a holder of Dixon 539130211, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Dixon 539130211.
However, one of the most important roles played by the user manual is to help in solving problems with Dixon 539130211. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Dixon 539130211 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
