Instruction/ maintenance manual of the product Automobile Diesel
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4 February 2005 Dodge Transmission Instructions 1 BD PERFORMANCE TRANSMISSION BD PERFORMANCE TRANSMISSION Dodge Installation Instructions 2WD Transmissions 4WD Transmissions 1030310 1991-93 518 103031.
4 February 2005 Dodge Transmission Instructions 2 REMOVAL: 1. Disconnect the negative battery cable(s). 2. Remove the torque converter access cover and inspection plate. 3. Remove the transmission pan, dr ain the fluid and re-install the pan. 4. Remove the fill tube bracket bolt and pull the tube out of the transmissi on.
4 February 2005 Dodge Transmission Instructions 3 18. Carefully work the transmi ssion and torque converter assembly rearward off the engine block dowels. 19. Lower the transmission and remove assembly from under the vehicle. 20. Carefully slide the torque conv erter out of the transmission.
4 February 2005 Dodge Transmission Instructions 4 INSTALLATION : 1. Flush the cooler and all cooler lin es before installing the transmission. 2. ***NOTE: If new bolts are supplied with the conv erter, be sure to remove the bolts before installing the transmission.
4 February 2005 Dodge Transmission Instructions 5 18. Connect the electrical wires to the park/neutral position s witch and transmission solenoid(s). Be sure the transmiss ion harnesses are properly routed. CAUTION: It is essential that corr ect length bolts be used to attach the converter to the drive plate.
4 February 2005 Dodge Transmission Instructions BD Engine Brake Inc. Plant Address: #A10 – 33733 King Road, Abbotsford, BC, Canada V2S 7M9 US Shipping: #88 – 446 Harrison St., Sumas, WA, USA 98295 | US Mailing Address: P.O. Box 231, Sumas, WA, USA, 98295 Phone#: (604) 853-6096 | Fax: (604) 853-8749 | Web: www.
4 February 2005 Dodge Transmission Instructions 7 24 VALVE ADJUSTMENTS On trucks equipped with Cummins ISB engi nes, full throttle shift between 2 nd and 3 rd should occur between 2800 – 3000 rpm (OEM) with transmission at operating temp. The kick down cable will be located underneath the plastic cover as indicated below.
4 February 2005 Dodge Transmission Instructions 8 Adjusting the cable forward, towards the radiator, will make the transmiss ion shift sooner. Adjusting the cable rearward, towards the firewall, will make the transmission shift later.
4 February 2005 Dodge Transmission Instructions 9 BD Engine Brake, Inc. (BD) warrants to the original purcha s er that any parts purchased shall be free from defects i n material and workmanship.
An important point after buying a device Diesel Automobile (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Diesel Automobile yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Diesel Automobile - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Diesel Automobile you will learn all the available features of the product, as well as information on its operation. The information that you get Diesel Automobile will certainly help you make a decision on the purchase.
If you already are a holder of Diesel Automobile, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Diesel Automobile.
However, one of the most important roles played by the user manual is to help in solving problems with Diesel Automobile. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Diesel Automobile along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
