Instruction/ maintenance manual of the product DPS6500 Diamond Power Products
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Auxiliar y Power Unit Installation Guide MODEL No. DPS6500.
DP READ BEFORE ST ARTING INST ALLA TION Each truck chassis is built differently and will require a different installation method. Review the placement of ALL parts and components before beginning the installation process.
DP MOUNTING THE APU Step T wo Page2 Frame Gripper Frame Gripper Bolts Back Plate OF APU Enclosure T orque 100 ft/lb Frame Rail Installing 1. Use existing holes at back of APU. Do not drill new holes in the APU. 2. T orque mounting bolts to 100 ft/lbs.
DP MOUNTING THE CONDENSER Step Three Page3 Condenser Installation 1. Select the site for the condenser on the rear or the vehicle sleeper . 2. Hold condenser in the preferred location and mark the holes clearly . 3. Drill holes 17/32” for Nutserts®.
DP PLUMB THE APU TO THE MAIN ENGINE Step Four Page4 Note: This APU Systems comes with a built in radiator . The connection below is optional. Plumbing Procedure 1. Remove the truck radiator cap to free pressure from coolant system. Do not open when hot.
DP INST ALLING THE FUEL LINES Step Five Page5 Installing The Stand Pipe 1. Locate hole in an area where the fuel pickup is kept safe (the center of the tank is recommended). 2. Tighten hose clamps. 3. Secure the fuel lines to reduce movement. Gas T ank Back View Of APU 12” Min Between Supply And Return Allow 1” T o 2” Min.
DP ARRANGE BA TTERY CABLES Connecting T o The T ruck’ s Battery Step Six Page6 Back View Of APU Red Or Black Heat Shrink T ubing Copper Lug Positive Or Negative Battery Cable Apply Heat T o Shrink U.
DP SYSTEM CHECK Important: Perform these steps only after the HV AC and all other components have been installed. System Check • Oil level in the APU engine, add oil if necessary . • Electrical and plumbing connections are secure. • Radiator coolant valves (if any) fully open.
An important point after buying a device Diamond Power Products DPS6500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Diamond Power Products DPS6500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Diamond Power Products DPS6500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Diamond Power Products DPS6500 you will learn all the available features of the product, as well as information on its operation. The information that you get Diamond Power Products DPS6500 will certainly help you make a decision on the purchase.
If you already are a holder of Diamond Power Products DPS6500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Diamond Power Products DPS6500.
However, one of the most important roles played by the user manual is to help in solving problems with Diamond Power Products DPS6500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Diamond Power Products DPS6500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
