Instruction/ maintenance manual of the product 800 Demco
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Page 1 OPERA T ORS MANUAL READ complete manual CAREFULLY BEFORE attempting operation. 800/950 BUSHEL DEMCO ï Dethmers Mfg. Co. ï 4010 320th St. ï P .O. Box 189 ï Boyden, IA 51234 PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420 www.
Page 2 GENERAL INFORMA TION 1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment. 2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind wagon box and facing forward.
Page 3 SAFETY SIGN LOCA TIONS Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.
Page 4 # 9 DANGER - This decal is on pto shaft, Guard is missing do not operate! #10 DANGER - Pinch- point keep hands and clothing away from moving parts! #1 1 W ARNING - Keep all persons and objects .
Page 5 AXLE ASSEMBL Y 1 2 4 6 13 17 19 15 12 3 18 21 20 16 8 Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red, -20 behind the part number for green, and -30 behind the part number for black.
Page 6 TRACK AXLE ASSEMBL Y 1 REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. * NOTE: Refer to OmnitracÆ owner/parts manual for proper maintenence and operation of the tracks on this grain cart. 1. 10938-30 1 Track Axle 2.
Page 7 AUGER ASSEMBL Y 2 5 35 25 6 8 24 3 4 20 13 14 12 15 17 18 19 16 21 22 23 27 25 26 28 29 30 1 31 9 34 32 25 33 REF. PART NO. NO. QTY. DESCRIPTION 14 29 30 31 35 1. 11100-? 1 Outer Auger Tube 2. 11134-30 1 Outer Auger Flighting 3. 10634 1 Flange Bearing 4.
Page 8 09512 - 11658 - Complete 7.00î Clutch Assembly 1. 09512 2 Replacement Friction Disc 2. 10873 1 Replacement Separator Plate 3. 10874 1 Replacement Spring REF.
Page 9 REF. PART NO . NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. HYDRAULIC DRIVE ASSEMBL Y Operation ï Make sure the hydraulic motor is connected to the tractorís priority port. ï The hydraulic return line should free-dump directly into the reservoir.
Page 10 LOADING AND UNLOADING GRAIN ï With the gate indicator in the closed position, fill the box with grain. ï With the PTO disengaged, extend auger. ï Start PTO at a slow rate of speed until the upper and lower drives are engaged. ï Increase PTO speed and open the inner gate halfway.
Page 11 REF. PART NO. NO. QTY. DESCRIPTION GRAIN CART ASSEMBL Y AND OPERA TION For Auger Breakdown See Page 7 For Axle Breakdown See Pages 5-6 For Door Lift Break- down See Page 18 ï Disengage PTO and allow it to come to a complete stop. Auger is now ready to fold to stored position.
Page 12 800 & 950 EXTENSION ASSEMBL Y REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1 3 2 4 9 6 8 5 6 8 8 11 12 11 10 9 7 9 7 1. 10625-30 1 Front Extension 2. 10630-30 1 Rear Extension 3. 10626-30 2 Left Extension 4.
Page 13 HYDRAULIC P ARTS AND ASSEMBL Y REF. PART NO. NO. QTY. DESCRIPTION Item #8 is on opposite side of fittings inside box Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.
Page 14 LIGHTING P ARTS AND ASSEMBL Y 5 Amber T urn/Flasher Red Marker Amber T urn/Flasher To Auger Light INSTALLING THE LIGHT KIT 1. Start wiring the lights as shown in the drawing and the wiring schematic. Secure the Light Harness (#6) to the frame using nylon hose ties.
Page 15 SCALE OPTION P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.
Page 16 TRACK SCALE P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1 2 3 4 5 6 7 8 9 10 1. 10941 1 Junction Box 2. 10942 1 8í Junction Box to Tractor Cable 3. 01263 2 5/16î NC X .75î Hex Head Bolt (Gr.
Page 17 FOLDING AUGER DIAL INDICA T OR P ARTS BREAKDOWN REF. PART NO. NO. QTY. DESCRIPTION Please order replacement parts by P ART NO. and DESCRIPTION. 1. 10658-30 1 Pointer Assembly 2. 10659-30 1 Dial Indicator Plate 3. 10660-30 1 Pointer Mounting Plate 4.
Page 18 WINDOW INST ALLA TION Window Grain Cart Side Locking T ab Window Gravity Box Inside of Box Locking T ab in Closed Position INST ALLA TION PROCEDURE The installation must be done from inside the box. 1. Place rubber molding in opening. Seam should begin on side of opening.
Page 19 1 2 3 4 5 6 7 8 9 10 11 Reference numbers # 1 - # 3 - # 6 Are U-Joints -- Check and grease regularly . Reference number # 2 - Is a T elescoping P .T .O. Shaft with two slots in housing -- Fully extend P .T .O. Shaft, then place one or two pumps of grease in each slot.
Page 20 DETHMERS MFG. COMPANY P.O. BOX 189 4010 320th St., BOYDEN, IA. 51234 PH: (712) 725-2311 FAX: (712) 725-2380 TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com Downtime in the fields caused by field breakdowns is costly and time consuming.
An important point after buying a device Demco 800 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Demco 800 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Demco 800 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Demco 800 you will learn all the available features of the product, as well as information on its operation. The information that you get Demco 800 will certainly help you make a decision on the purchase.
If you already are a holder of Demco 800, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Demco 800.
However, one of the most important roles played by the user manual is to help in solving problems with Demco 800. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Demco 800 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
