Instruction/ maintenance manual of the product 800rf 3M
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Instructions and Parts List 800rf T ype 40800 Random Case Sealer with AccuGlide 3 T aping Heads "3M-Matic"and "AccuGlide" are T rademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2012 44-0009-2085-8 (B030912-NA) Serial No.
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjust- ments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 800rf Random case sealer .
3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered.
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3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 ii Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered.
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T ABLE OF CONTENTS - MANUAL 1: 800rf Random Case Sealer (For T aping Head Information - See MANUAL 2: AccuGlide 3 T aping Heads - 2 Inch) 800rf Random Case Sealer Page Cover Page Replacement Parts and Service Information ..............................
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T ABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling .......................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .....................
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11 12. T roubleshooting 12.1 T roubleshooting .............................................................................................................. 39 - 40 13. Maintenance 13.1 Safety Measures (see section 3) .................................
ABBREVIA TIONS AND ACRONYMS LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144- 1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Fig.
1-INTRODUCTION 1 1.1 Manufacturing Speci fi cations / Description / Intended Use The 3M-Matic™ Model 800rf T ype 40800 Automatic Random Case Sealer with AccuGlide™ 3 T aping Heads is designed to .
2 1-INTRODUCTION (continued) 2012 March 800rf-NA 1.2.1 Importance of the Manual The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely .
3 2.1 Data Identifying Manufacturer and Machine 2.2 Data for T echnical Assistance and Service 2012 March 800rf-NA 2-GENERAL INFORMA TION For Commercial Use Only.
4 2012 March Contents—800rf Random Case Sealer (1) 800rf Random Case Sealer , T ype 40800 (1) Upper T ape Drum/Bracket/Hardware (1) T ool/Spare Parts Kit (1) Instruction and Parts Manual 800rf-NA Scotch ® , AccuGlide TM , and 3M-Matic TM are T rademarks of 3M, St.
5 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: The machine is provided with a LA TCHING EMER- GENCY ST OP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine at any point in the working cycle.
6 2012 March 800rf-NA 3-SAFETY (continued) Figure 3-4 Figure 3-2 Important! Cavity in the conveyor bed. Never put your hands inside any part of the machine while it is working .
7 3-SAFETY (continued) 2012 March 800rf-NA Important! Side fl ap compression rollers. Never keep hands on the box while it is driven by the belts (Figure 3-7). Important! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves.
8 3-SAFETY (continued) 2012 March 800rf-NA 3.7 Residual Hazards The case sealer 800rf incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which can- not be eliminated .
9 3-SAFETY (continued) 2012 March 800rf-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with th.
10 3-SAFETY (continued) 2012 March Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer . Also refer to Manual 2 for taping head components. Figure 3-9—800rf Case Sealer Components (Left Front View) 800rf-NA 3.
11 Important Safeguards (continued) Figure 1-1 – Replacement Labels/3M Part Numbers 800rf-NA 2012 March 78-8062-4266-1 78-8070-1336-8 on T ape Head 78-8070-1329-3 78-81 13-8912-9 Leg Height Adjustme.
12 2012 March 800rf-NA 4-SPECIFICA TIONS 4.1 Power Requirements Electrical: 1 15 V olt, 60Hz, 3.8 A (440 watts) ( * Note: Electric Information may not relect machine electrical settings/requirements in your area) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.
13 2012 March 800rf-NA 4-SPECIFICA TIONS (continued) 4.6 T ape Roll Diameter Up to 410mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.
14 2012 March 800rf-NA 4-SPECIFICA TIONS (continued) 4.10 Machine Dimensions 4.1 1 Machine Noise Level: Acoustic pressure measured at a distance of 1m.
5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 15 5.1 Shipment and Handling of Packed Machine The machine and the infeed conveyor are shipped in 2 separate packings, fi xed on a wooden pallet. They can be uplift with a normal forklift. The standard pack- ing is suitable for surface and air transportation.
16 6.1 Uncrating The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box or remove staples with an appropriate tool (Figure 6-2).
17 The crate should also contain the following: • One warning beacon with bracket (electrically connected, but not mounted in place) 7.4 Machine Positioning / Bed Height Lift the machine with belts or ropes paying attention to place the belts in the points ( Figure 7-2).
18 7-INST ALLA TION (continued) 2012 March 800rf-NA 7.5 Safety Guards: Inside and Outside Machine Emergency Stop Push-Button Position and assemble the inside (A) and outside (B) guard panels with the upper and bottom brackets and stiffening pro fi le plates as shown in the pictures (Figure 7-4) .
19 • T o reduce the risk associated with impact hazards: − Always use appropriate supporting means when working under the upper drive assembly W ARNING 800rf-NA 2012 March • T o reduce the risk .
20 7-INST ALLA TION AND SET -UP (continued) 800rf-NA 2012 March 7.6 Pneumatic & Control Board Connections (continued) - Connect an air tube to the ON/OFF valve and attach it with a strap. Minimum inside diameter of the tube 10mm; air pressure 6 BAR.
21 7-INST ALLA TION AND SET -UP (continued) 800rf-NA 2012 March Figure 7-19 Figure 7-20 Figure 7-21 (Pneumatic & Control Board Connections - continued) Front junction box connector (Figure 7-20).
22 2 E-Stop 7-INST ALLA TION AND SET -UP (continued) 7.7 Preliminary Electric Check-Out Before connecting the machine to the mains please carry out the following operations: - Make sure that the socket is provided with a ground protection circuit and that both the mains voltage and frequency meet the indications on the name plate of the machine.
23 800rf-NA 2012 March 7-INST ALLA TION AND SET -UP (continued) 7.9 Completion of T aping Heads See Manual 2 for Complete Instructions: 1. Place the Upper T aping Head in a convenient working position .
24 8.1 Controls Board 1. Main switch (Figure 8-1). 2. Emergency stop push button (lockable) 3. Auxiliaries push button (control board electrical components habilitation) 4. Reset push button (new work cycle predisposition ) 5. Start push button 6. Stop push button 7.
9-OPERA TION 25 When the 4th photocell is obscured, the side drive belts stop. The gate between the rollers, positions the box correctly (Figure 9-4). The upper group then comes down on the box after folded the front fl ap, the height pick-up device stops the upper group descent (Figure 9-5).
26 C Simultaneously the rear fl ap is folded the fork goes down and the side belts restart to run (Figure 9-6) . The side fl aps are folded (Figure 9-7) .
27 2 E-Stop 2012 March 800rf-NA 9-OPERA TION (continued) Important ! If, for any reason, the box should stop inside the machine, the machine will stop operating after 10 seconds.
28 2012 March 800rf-NA 9-OPERA TION (continued) 3 5 4 a) b) c) d) e) f) g) 9.4 Alarms W arning light a: Thermal switch activation (motor overload) - The machine cannot be started; machine stops if it is running - T o restart press 3, after 4, then 5 push-buttons.
10-SAFETY DEVICES OF THE MACHINE Rear E-Stop 29 10.1 Blade and Safety Guards Both the top and bottom taping units have a blade guard (See Manual 2: AccuGlide™ 3 T aping Heads - 2 Inch). 10.2 Emergency Stop Button The box drive belts are turned on and off with the electrical switch on the side of the machine frame.
1 1 - SET UP AND ADJUSTMENTS 30 2012 March 800rf-NA 1 1.1 T ape Loading on the T op Unit Insert a tape roll on the drum and push it fully forward. Attach the tape leg to the threading tool (supplied with the tools kit) Figure 1 1-1. Insert the plastic threading leader through the taping unit.
1 1 - SET UP AND ADJUSTMENTS (continued) 31 One W ay T ension Roller T ension Wrap Roller Knurled Roller Wrap Roller Applying Roller Threading Needle #1 #2 #3 #4 Figure 1 1-8 2012 March 800rf-NA Important – If drive belts are allowed to slip on box, excessive belt wear will occur .
1 1 - SET UP AND ADJUSTMENTS (continued) 32 2012 March 800rf-NA Figure 1 1-1 1 Figure 1 1-12 Figure 1 1-13 Figure 1 1-15 2 A B 1 1.6 Main Pressure Regulator A) it adjusts the entry working pressure B).
1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 33 Figure 1 1-17 Figure 1 1-19 Figure 1 1-16 3 3 1 1.9 Box Height Pick-up 3) Pressure regulator with built-in pressure gauge. The pressure regulator 3 adjusts the pressure according to the board strength.
34 1 2 3 4 CLOSING OPENING 1 1 A A B C B C 2 2 3 3 4 4 1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA Figure 1 1-20 Figure 1 1-21 CLOSING DESCENT OPENING ASCENT Figure 1 1-22 Figure 1 1-23 1 1.
35 1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 1 2 3 4 Figure 1 1-24 Figure 1 1-25 Figure 1 1-26 2 3 1 1.12 Speed Regulators of the Rear Flap Folder These are not common operations. They have to be made only when it has been necessary to work on the pneumatic cylinder .
36 1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA Figure 1 1-27 Figure 1 1-28 Figure 1 1-29 Figure 1 1-30 Figure 1 1-31 T owards B T owards B T owards A T owards A Before Before After After 4 1 3 2 B A 1 1.
37 1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 1 + + - - Figure 1 1-32 Before Before After After Figure 1 1-33 Figure 1 1-34 Figure 1 1-35 2 3 1 1.
38 1 1 - SET UP AND ADJUSTMENTS (continued) 2012 March 800rf-NA 1 1.17 Use and Adjustments of the Photocells Photocell 1 The photocell does not operate at the fi rst machine starting ; when it is obscured by the next box the motorized plane of the infeed conveyor stops.
39 2012 March 800rf-NA Cause The side belts are not correctly positioned. The box fl aps are not centered. T ape is not positioned in the center of the taping head. T ape path through the heads is not correct. T ype unwind tension too loose. Knurled roller friction too loose.
40 T roubleshooting Guide 12-TROUBLE-SHOOTING (continued) Problem The box is not dragged under the head. Cause The box is too full load; box side fl aps are opened. Driving pulley rings on motorizing side units are worn out. Motorizing side units low pressure.
41 2012 March 800rf-NA 13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations.
42 2012 March 800rf-NA 13-MAINTENANCE AND REP AIRS (continued) 1 1 13.8 Securities Check-up 1) T ape units blade guards; 2) Lockable emergency stop push-buttons; 3) Rigid protection plate mounted on the side drives; 4) Safety guards; 13.
43 Maintenance (continued) • T o reduce the risk associated with mechanical and electrical hazards: − T urn electrical and air supply off and disconnect before performing any adjustments, maintena.
44 13-MAINTENANCE AND REP AIRS (continued) 2012 March 800rf-NA • T o reduce the risk associated with mechanical and electrical hazards: − T urn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads W ARNING Remove the locking screws and the protection covers.
45 Adjustments (continued) 800rf-NA 2012 March 13.12 Box Drive Belt T ension The two (2) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor . T ension adjustment of these belts may be required during normal operation.
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47 13-MAINTENANCE AND REP AIRS (continued) 13.14 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ __.
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49 2012 March 800rf-NA 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. Figure 14-2 Figure 14-1 14.1 Information for Disposal of Machine The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country .
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51 800rf-NA 2012 March 16-Electrical T echnical Diagram • T o reduce the risk associated with mechanical and electrical hazards: − T urn electrical and air supply off and disconnect before perform.
52 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram - Page 2A (see next Page 2B) 2012 March 800rf-NA 4 3B 4 4C.
53 16-TECHNICAL DIAGRAMS (continued) 16.1 Electric Diagram - Page 2B (see previous Page 2A) 2012 March 800rf-NA 3B 4 4C 3 4 3A 4A.
54 2012 March 800rf-NA 16-Pneumatic T echnical Diagram Stop Box Cylinder Close Cylinder 2 Close Cylinder 1 Gate Cylinder Gate Cylinder Motor Cylinder Centering Cylinder Column Cylinder Block Pressers.
55 16.3 Spare Parts Order 16-TECHNICAL DOCUMENT A TION AND INFORMA TION (continued) 2012 March 800rf-NA Replacement Parts Ordering Information and Service Refer to the fi rst page of this instruction manual "Replacement Parts and Service Information".
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57 Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 70-0064-4963-4 AccuGlide 3 Upper T aping Head - 2 inch, T ype 10800 70-0064-4962-6 AccuGlide 3 Lower T aping Head - 2 inch, T ype 1.
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59 Frame Assemblies See End of Manual for Infeed Conveyor Illustrations and Parts Lists. 800rf Random Case Sealer 2012 0DUFK 800rf- NA 15082 All Pneumatic Components and Plumbing Figure 15076 Figure 1.
60 800rf 2012 0DUFK 800rf- NA 800rf Figure 15071 17 17 2 9 16 4 5 7 7 6 1 18 19 14 12 16 3 10 10 13 13 19 18 15 8 11 11.
61 800rf Figure 15071 Ref. No. 3M Part No. Description 15071-1 78-81 19-8507-2 Support Assy - Guide, R/H 15071-2 78-81 19-8508-0 Support - Guide, L/H 15071-3 78-8137-3606-9 Height Positioner 15071-4 7.
62 Figure 10440 800rf 2012 0DUFK 800rf- NA.
63 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8070-1564-5 T ape Roll Bracket Assembly 10440-2 78-8070-1565-2 T ape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – T ape Drum 104.
64 800rf 2012 0DUFK 800rf- NA 12 13 11 8 9 7 1 2 3 6 10 4 5 Figure 15072 1 6 7 9 2 4 5 3 8 10 13 12 11.
65 800rf Figure 15072 Ref. No. 3M Part No. Description 15072-1 78-8137-3607-7 Frame - Upper Head- R/H 15072-2 78-8137-3608-5 Frame - Upper Head- L/H 15072-3 78-8137-3609-3 Screw - M8 X 20 15072-4 78-8017-9318-9 W asher-Plain-Metric M8 15072-5 78-8017-9313-0 Nut Self Locking M8 Nick.
66 800rf 2012 0DUFK 800rf- NA 1 2 3 4 5 4 5 6 7 8 9 10 9 10 11 12 13 14 15 Figure 15073 9 9 8 5 4 3 6 4 5 7 1 2 10 10 12 14 15 13 11.
67 800rf Figure 15073 Ref. No. 3M Part No. Description 15073-1 78-8137-3613-5 Frame - Bottom Head- R/H 15073-2 78-8137-3614-3 Frame - Bottom Head- L/H 15073-3 78-8054-8862-0 Spacer - 12 X 12 X 1 - M40 15073-4 78-8010-7169-3 Washer - Flat M6 15073-5 26-1000-0010-3 Screw - Metric, M6 X 12, Hex Hd.
68 800rf 2012 0DUFK 800rf- NA 14 13 15 15 12 16 18 17 9 8 41 37 38 36 32 34 31 33 30 40 39 35 1 28 29 11 10 3 4 5 6 7 2 27 26 21 23 25 24 20 22 19 Figure 15074 9 8 1 2 4 6 5 3 7 15 15 14 12 16 36 38 3.
69 800rf Figure 15074 Ref. No. 3M Part No. Description 15074-1 78-8137-3618-4 Crossbar- Drive Assy Guides 15074-2 78-8137-3619-2 Sprocket - 3/8" Assy 15074-3 78-8137-3620-0 Sprocket - 3/8" -.
70 800rf 2012 0DUFK 800rf- NA 4 2 3 12 13 1 11 11 9 10 14 8 6 7 26 25 3 15 24 19 16 23 22 4 5 18 20 21 4 17 Figure 15075 4 4 5 9 8 6 7 3 4 2 1 3 14 12 11 11 10 13 25 26 15 23 22 24 16 20 21 19 17 18.
71 800rf Figure 15075 Ref. No. 3M Part No. Description 15075-1 78-8137-3634-1 Bottom Plate For Side Roller R/H 78-8137-3635-8 Bottom Plate For Side Roller L/H 15075-2 78-8137-3636-6 T op Plate For Side Roller 15075-3 78-8137-3637-4 Block For Union Plates 15075-4 26-1001-9843-6 Screw Flat Soc.
72 800rf 2012 0DUFK 800rf- NA 31 6 3 32 33 1 5 4 29 35 36 26 14 28 27 25 7 8 10 9 24 23 34 23 20 18 17 21 22 18 2 37 38 30 11 17 18 15 16 12 13 Figure 15076 9 3 5 6 4 7 1 8 2 28 23 18 23 20 24 18 30 3.
73 800rf Figure 15076 Ref. No. 3M Part No. Description 15076-1 78-8137-3647-3 Outer Column Assy - R/H 78-8137-3648-1 Outer Column Assy - L/H 15076-2 26-1003-7964-8 Screw Soc. Hd. Hex Soc. Dr ., M8 X 20 15076-3 78-8137-3649-9 Rail - Linear Guide 15076-4 78-8076-5477-3 W asher - Special / 6.
74 800rf 2012 0DUFK 800rf- NA 29 28 58 1 28 54 25 56 57 55 59 60 61 51 52 53 27 27 26 10 11 12 10 42 41 36 37 33 34 35 40 32 31 31 38 39 5 6 7 8 45 13 14 46 46 47 18 19 3 44 4 3 19 18 13 48 50 21 20 2.
75 Figure 15077 Ref. No. 3M Part No. Description 15077-1 78-8137-3661-4 Support - Side Flap Folder 15077-2 78-8137-3662-2 Arm - Rear Flap Folder 15077-3 78-8137-3663-0 Support NSK 15077-4 78-8137-3664.
76 800rf 2012 0DUFK 800rf- NA 14 10 8 9 9 22 4 20 1 2 3 19 18 13 12 7 11 21 6 5 16 15 22 17 19 Figure 15078 9 6 2 5 3 7 8 9 1 4 20 22 19 17 22 14 21 18 19 13 12 11 16 15 10.
77 800rf Figure 15078 Ref. No. 3M Part No. Description 15078-1 78-8137-3672-1 Fixing Bracket, Box 15078-2 26-1004-5507-5 W asher M8 15078-3 26-1003-5842-8 Screw Hex Hd.. M8 X 20 15078-4 78-8137-3673-9 Fixing Spacer , Box 15078-5 78-8091-0656-6 Screw - Hex.
78 800rf Random Case Sealer 800rf 2012 0DUFK 800rf- NA 50 46 2 3 7 8 6 6 5 4 2 3 10 9 11 12 1 49 16 19 36 37 35 32 33 34 17 19 47 48 41 43 42 44 45 39 40 38 21 25 24 23 22 26 28 27 14 30 31 29 13 20 1.
79 800rf Figure 15079 / 1 Ref. No. 3M Part No. Description 15079-1 78-8137-3681-2 Frame - Conveyor 15079-2 78-8129-6370-6 Leg Assy 15079-3 78-8137-3682-0 Leg Assy L=600 15079-4 78-8129-6096-7 Leg 1507.
80 800rf Random Case Sealer 800rf Figure 15079 / 2 2012 0DUFK 800rf- NA 5 6 4 8 9 25 26 27 7 1 2 3 10 30 29 31 32 12 13 22 18 12 13 28 28 11 19 20 21 21 23 24 18 22 14 14 17 16 15 15 2 3 7 5 8 6 9 .
81 800rf 2012 0DUFK 800rf- NA Figure 15079 / 2 Ref. No. 3M Part No. Description 15079-1 78-8137-3703-4 Support - Plate Connectors 15079-2 26-1003-7957-2 Screw Soc. Hd. Hex Hd.. M6 X 16 15079-3 26-1000-0010-3 W asher - Flat M6 15079-4 78-8137-3704-2 Carter Protection Connectors 15079-5 26-1003-5820-4 Screw - Hex Hd.
82 800rf Random Case Sealer 800rf Figure 15082 / 1 2012 0DUFK 800rf- NA 1 22 3 3 4 4 6 7 7 7 7 7 7 7 3 2 12 10 13 13 9 9 8 9 9 11 7 7 7 7 7 7 7 6 9 9 9 9 3 2 1 4 4 2 3 2 3 8 11 10 12 13 13.
83 Figure 15082 / 1 Ref. No. 3M Part No. Description 15082-1 78-8137-3745-5 Pneumatic Unit 15082-2 78-8137-3746-3 Regulator - A ir Pressure 0-6 A TM 15082-3 78-8137-3747-1 Regulator - A ir Pressure 0-.
84 800rf Random Case Sealer 800rf 2012 0DUFK 800rf- NA V7B V7A V10A V10B V9A V9B V8B V8A V6B V6A V11B V11A V5B V5A V4B V3B V2A V1A Cilindri fermascatole Cilindro chiudifalda 2 Cilindro chiudifalda 1 C.
85 Figure 15082 / 2 Ref. No. 3M Part No. Description 15082-31 78-81 19-8640-1 Union - Elbow , 31820600 15082-32 78-8057-5735-4 Fitting - Reducer 15082-33 78-8091-0350-6 Union - Special 15082-34 78-807.
86 800rf Figure 15082 / 3 2012 0DUFK 800rf- NA 24 18 14 26 23 25 27 22 29 28 35 36 37 38 39 40 41 41 42 43 44 45 45 46 55 55 56 57 58 59 60 61 62 62 63 64 47 47 48 49 50 50 52 51 53 54 41 41 14 44 43 .
87 Figure 15082 / 3 Ref. No. 3M Part No. Description 15082-46 78-8137-3765-3 Linear Unit DFM-40-B-P-A-KF 15082-47 78-8137-3766-1 Flow Regulator 15082-48 26-1017-3315-7 Swinging Flange 15082-49 78-8076-5170-4 Cylinder DNU-40-100-PPV -A-SN 15082-50 78-8091-0315-9 Elbow - 3199.
88 800rf 2012 0DUFK 800rf- NA 5 6 67 59 78 77 58-71 61 62 89 1 68 96 97 94 94 11 0 111 11 2 86 81 64 65 63 17 16 7 5 6 5 72 73 5 6 3-70 50 48 47 75 74 46 51 49 41 42 2-69 4 57 40 6 55 56 21 53 54 31 3.
89 Figure 15294 / 1 Ref. No. 3M Part No. Description 15294-1 78-8137-3773-7 Drive Assy - R/H 15294-2 78-8137-3774-5 Guide - Lower , R/H 15294-3 78-8137-3775-2 Guide - Upper , R/H 15294-4 78-8054-8910-7 Spacer - Hexagonal 15294-5 78-8010-7169-3 Screw-Metric, M6 X 12, Hex Hd.
90 800rf Random Case Sealer 800rf 2012 0DUFK 800rf- NA 11 12 9 14 13 10 45 43 44 36 33 37 11 23 34 35 28 29 27 25 26 11 14 13 11 8 94 2 15 33 32 24 Figure 15 2 94 / 2 9 8 42 32 33 15 11 11 23 14 13 34.
91 Figure 15294 / 2 Ref. No. 3M Part No. Description 15294-57 78-8060-8140-8 Belt-Timing 160 X L050 15294-58 78-8137-3785-1 Cover - Drive, Right 15294-59 78-8137-3786-9 Cover - Drive, Rear 15294-60 78-8129-6100-7 Bracket 15294-61 26-1002-4955-1 Screw - Self T apping 8P X 13 15294-62 78-8005-5740-3 Washer Plain - Metric M4 Nick.
92 800rf Random Case Sealer 800rf 2012 0DUFK 800rf- NA 11 14 13 17 19 18 21* 24 25 23* 22* = 20 * 15 16 17 17 9 19 18 14 13 12 10 14 13 1 32 34 12 30 35 30 34 38 26 30 40 39 45 44 43 42 41 37 4 6 27 2.
93 Figure 15295 Ref. No. 3M Part No. Description 15295-1 78-8137-3717-4 Jamb Assy 15295-2 78-8137-3718-2 Bracket - Guard 15295-3 78-8137-3719-0 Crossbar- Guard 15295-4 78-8137-3720-8 Support - Guard 15295-5 78-8137-3721-6 Closure Plate 15295-6 78-8017-9066-4 Screw - Metric, M5 X 12 15295-7 78-8010-7417-6 Nut - Metric, Hex Stl.
94 800rf- NA 2012 0DUFK 800rf Random Case Sealer 800rf Figure 15096 / 1 Figure 15296 / 1 9 8 4 1 2 5 6 3 7 17 24 18 21 23 22 14 13 13 10 11 12 16 15 19 20.
95 2012 0DUFK 800rf 800rf- NA Figure 15296 / 1 Ref No 3M Part Number Description 15296-1 78-8137-3737-2 Box - Electric 15296-2 78-8137-3738-0 Panel - Electric Box 15296-3 78-8060-7814-9 Spacer , Electric Box 15296-4 78-8010-7418-4 Nut - Metric, Hex, Stl.
800rf- NA HL1 V oltage Indicator White HL2 Red Indicator Light Thermal HL15 Break / End tape HL1 1 Low Closing Guide HL10 Cycle Time to Max HL13 Line Full SB4+HL4 Ready White SB5 Stop Red SB1 Emergenc.
97 2012 0DUFK 800rf 800rf- NA Figure 15296 / 2 Ref No 3M Part Number Description 15296-41 78-8137-6015-0 Relays G2R-2 24VDC 15296-42 78-8137-4085-5 Socket 15296-43 78-8137-6015-0 Relays G2R-2 24VDC 15.
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99 2012 March 800rf- NA Infeed Conveyor- Frame Assemblies 800rf Figure 15085 Figure 15086 Figure 15084 Figure 15083 Figure 15084 Figure 15085 Figure 15087.
100 2012 March 800rf- NA 800rf Figure 15083 41 OPTIONAL 48 47 45 46 2 3 7 4 5 8 6 9 28 17 17 25 23 24 14 13 12 11 10 46 45 48 47 15 21 18 18 19 3 3 2 9 35 36 40 39 38 20 27 38 44 43 25 33 30 31 32 29 .
101 2012 March 800rf- NA Figure 15083 Ref. No. 3M Part No. Description 15083-1 78-8137-6095-2 Bed Assembly - Conveyor 15083-2 78-8137-6096-0 Assembly - Left Leg 15083-3 78-8137-6097-8 Assembly - Right.
102 Figure 15084 800rf 2012 March 800rf- NA 10 9 29 30 10 13 14 20 36 11 33 34 35 37 21 31 32 26 27 23 28 19 22 18 17 2 4 5 1 3 6 7 9 9 8 15 24 3 16 12 38.
103 2012 March 800rf- NA 800rf Figure 15084 Ref. No. 3M Part No. Description 15084-1 78-8137-6106-7 Shaft - Motor 15084-2 78- Frame - Right Side 15084-3 78-8137-6108-3 Roller Assembly 15084-4 78-8076-.
104 Figure 15085 Motor - See Figure 15084 800rf 2012 March 800rf- NA 19 10 22 12 32 25 13 20 21 29 27 31 28 26 34 34 31 33 11 16 14 15 16 17 18 5 2 3 7 5 8 6 7 6 4 9 1 24 23.
105 800rf 2012 March 800rf- NA Figure 15085 Ref. No. 3M Part No. Description 15085-1 78-8137-61 17-4 Flange 15085-2 78-8076-5365-0 Pin - Gear 24 X 171 15085-3 78-8057-581 1-3 Key - 6 X 6 X 20mm 15085-.
106 Figure 15086 800rf 800rf- NA 2012 March 41 38 28 13 12 2 9 2 3 2 1 6 14 3 4 5 15 17 41 31 13 16 12 23 33 37 11 25 24 16 8 7 22 20 19 21 18 7 10 40 6 39 32 30 26 37 36 35 2 29 34 26 27.
107 800rf- NA 2012 March 800rf Figure 15086 Ref. No. 3M Part No. Description 15086-1 78-8137-6122-4 Frame - Infeed 15086-2 78-8023-2551-0 Bearing – 6005-2RS 15086-3 78-8137-6097-8 Shaft - Centering .
108 800rf 800rf- NA 2012 March Figure 15087 11 10 12 7 2 3 3 1 3 6 6 5 5 8 4 9 13 3.
109 Figure 15087 Ref. No. 3M Part No. Description 15087-1 78-8137-3767-9 Cylinder DNC-40-170-PPV -A 15087-2 26-1017-3315-7 Swinging Flange 15087-3 78-8137-3768-7 Compact Cylinder ADNP-50-15 15087-4 78-8137-3769-5 Swinging Flange SNCB-50 15087-5 78-8091-0315-9 Elbow – 3199.
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Accuglide 3 Upper and Lower High Speed T aping Heads 2 Inch T ype 10800 AccuGlide ™ is a T rademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here.
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i 4000563 I N T E R T E K 3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered.
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Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes.
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7 Instruction Manual AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads T ype 10800 T able of Contents Page Replacement Parts and Service Information ........................................................................................
8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are T rademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment W arranty and Limited Remedy: Equipment W arranty and Limited Remedy: THE FOLLOWING W AR.
1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower T aping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers.
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3 T aping Head Contents AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads consist of: Qty . Part Name 1 T aping Head Assembly 1 T ape Drum and Bracket Assembly 1 Hardware and Spare Parts.
4 Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERST AND THEM BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT .
5 AccuGlide 3 - 2" - NA 2012 January Important Safeguards (continued) 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety .
6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. T ape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. T ape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. T ape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.
7 AccuGlide 3 - 2" - NA 2012 January Specif i cations Figure 2/1 Dimensional Drawing Optional T ape Drum Mounting Position 6mm [1/4 in.] Maximum 18mm [1 1/16 in.] Box Feed Direction 18mm [1 1/16 in.] Side View End View 76mm [3 in.] 50mm T ape Leg 76mm [3 in.
8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism.
9 AccuGlide 3 - 2" - NA 2012 January Operation Figure 3-2 T aping Head Components/Threading Diagram - Lower Head (Left Side) View) Figure 3-1 T aping Head Components/Threading Diagram - Upper Hea.
10 It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight.
11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller . Excess tape can be cut with a scissors at applying roller .
12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) T ighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade.
13 Maintenance (continued) Applying/Buff i ng Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw .
14 T ape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring.
15 Adjustments (continued) Applying Mechanism Spring T o obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished. The applying mechanism spring, shown in Figures 5-4A and 5-4B , controls applying and buf fi ng roller pressure on the box and returns the mechanism to the reset position.
16 AccuGlide 3 - 2" - NA 2012 January Adjustments (continued) T ape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners.
17 T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags T ape tracks to one side or drags on the support tabs of applying frame The one-way tens.
18 Problem T ape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller T ape not centered on box seam Cause There is .
19 AccuGlide 3 - 2" - NA 2012 January Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear . These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper T aping Head - 2 inch Qty .
20 Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper T aping Head, T ype 10800 AccuGlide™ 3 High Speed 2 Inch Lower T aping Head, T ype 10800 1. Refer to the T aping Head Assemblies Figure to fi nd all the parts illustrations identi fi ed by f gure numbers.
21 AccuGlide 3 - 2" - NA 2012 January T ape Head - AccuGlide ™ 3 - 2 inch AccuGlide ™ 3 - 2" Figure 10919 (Haute) Figure 10920 (Bas) Figure 10921 Figure 10922 Figure 10925 (Haute) Figure.
AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 – Upper Head.
23 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – T ape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-806.
24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 - 2" - NA 2012 January Figure 10922 – Upper and Lower Heads AccuGlide ™ 3 - 2".
25 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – T ape .
26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2".
27 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10919-3 78-8052-65.
28 28 AccuGlide 3 - 2" - NA 201 1 July Figure 10923 – Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide .
29 Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buf fi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 .
30 Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2".
31 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off W eldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.
32 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11.
33 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – T ape Drum, 50mm 10401-3 7.
34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2".
35 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – T ape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-806.
36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2".
37 Figure 10920– Lower Head AccuGlide 3 - 2" - NA 2012 January Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buf fi ng Arm – .
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An important point after buying a device 3M 800rf (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought 3M 800rf yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data 3M 800rf - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, 3M 800rf you will learn all the available features of the product, as well as information on its operation. The information that you get 3M 800rf will certainly help you make a decision on the purchase.
If you already are a holder of 3M 800rf, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime 3M 800rf.
However, one of the most important roles played by the user manual is to help in solving problems with 3M 800rf. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device 3M 800rf along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
