Instruction/ maintenance manual of the product 5797A-MT 3M
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Cold Shrink QS-III Three-Conductor Splice Kit for use on Armor and Non-Armor Cables Instructions IEEE Std. 404 35 kV Class 250 kV BIL * Splices (including size transitions) can be made to smaller or larger conductors , provided both cables are within the Insulation O .
2 78-8126-0432-6-A Contents 1.0 Kit Contents ............................................................................................................................................3 2.0 Prepare Cable ..............................................
3 78-8126-0432-6-A 1.0 Kit Contents: 1.1 Kit Contents are as follo ws: 3 ..............Cold Shrink 5467A QS-III Silicone Splice Bodies 6 ..............T ubes, P55/R Red Compound 3 ..............Metallic Shield Sleeves 6 ..............Constant Force Spring Shield Connectors (1.
4 78-8126-0432-6-A 2.3 Cut the phase cores to the appropriate length. Cores of Cable X should be 33" (838 mm) when measured from the cable jacket end or 31 1/2" (800 mm) when measured from end of the armor .
5 78-8126-0432-6-A 3.0 Place Components on Cable 3.1 Slide one large cold shrink jack et tube onto Cable X and one onto Cable Y with the loose core ribbon ends going on the cable last, extending to ward the cable ends.
6 78-8126-0432-6-A 4.0 Install Splice 4.1 Install connectors. See T able on front cov er of this instruction for proper connector dimensions. Crimp connectors per recommendations from connector manufacturer . For standard 3M ™ connectors, refer to the table at the end of this instruction for crimping information.
7 78-8126-0432-6-A 4.5 Apply red compund on cable insulation, making certain to fill in edges of cable semi-cons. Note: DO NO T use silicone grease. 4.6 Position each splice body ov er the connector and align the leading end of the rubber part with the center of the marker tape.
8 78-8126-0432-6-A 5.0 Install Armor Continuity (If Cable is Armored) 4.10 Unfold the cable f illers and reestablish their lay between the cable phase cores. Hold the fillers in place with a band of 33+ vinyl tape. 4.9 Connect the ground wire(s) from Cable X to the ground wire(s) from Cable Y .
9 78-8126-0432-6-A 6.0 Install Splice Jack et 6.1 Over wrap the e xposed conductors on each side of splice bodies with jacket pieces sa ved from step 2.1. Bind the cable jacket pieces in place with one half-lapped layer of Scotch ™ 88, 1 1/2" wide tape.
10 78-8126-0432-6-A 88 vinyl tape Armorcast ™ wrap 2229 mastic tape 6.5 Apply two half-lapped layers of 4" wide 2229 tape ov er applied vinyl tape in splice center . Overlap ends of Cold Shrink jacket tubes 2" (51 mm). 6.6 Cov er the applied 2229 mastic with two half lapped layers of 88 tape.
11 78-8126-0432-6-A ™ M 3 r o t c e n n o C r e b m u N r o t c u d n o C e z i S r o G W A ( ) l i m c k y d n r u Bp r o C s t t e B & s a m o h T .
IMPORT ANT NOTICE Before using this product, y ou must e v aluate it and determine if it is suitable for y our intended application. Y ou assume all ri sks and liability associated with such use. W arranty; Limited Remedy; Limited Liability . This product will be free from defects in material and manuf acture as of the date of purchase.
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