Instruction/ maintenance manual of the product 3654, 3660 Cub Cadet
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3654, 366 0 25 Hor sepo wer Hydr ostatic Zer o-T urn Commer cial Riding Mo wer O PER ATOR’S AND SERVIC E MANUAL 01004965.fm Page 1 Friday, March 23, 2001 9:17 AM.
2 T ABLE OF CONTENTS F oreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Saf ety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 FOR W ARD The Hydrostatic Zero-T urn Commercial Riding Mow ers were de v eloped to provide superb man euv erability , mid-mount cutting cap ability fo r prof essional landscapers, comm ercial lawn service companies , profe ssional tur f managers and golf course superintendents.
4 SAFETY PRECA UTIONS A. General 1. Read this Ope rator’ s Manual before star ting the mower . Study the controls and lear n the proper sequenc e of operati on. 2. Do not allow any one to operate or mainta in this mach ine who has not read thi s manual.
5 7. When filling the fuel tank, stop when the fuel reaches one inch from the top . This space is necessary for tank e xpansion. Do no t o v er fill . 8. Wipe up any spilled fuel. C. When Mo wing 1. K eep ad ults, children and pets aw a y fro m the ar ea t o be mowed.
6 brak e; shutt ing off the engi ne and tak i ng th e key from the igniti on s witch. 14. Ne ver walk or stand on the disc harge side of a mower with the engine r unning. T ur n off the blade clutch s witch if anoth er perso n approach es whil e you are o perating th e mower .
7 OPERA TING INSTR UCTIONS A. Controls 1. Engine Ignition and Star t Switch: (See Figure 1. ) Loca ted on th e instr ument housing below th e r ig ht side of the operator’ s seat. When the key is inser t ed and tur ned clo ckwise, 45 degrees, the ignitio n circu it is cl osed.
8 Note: The Stee ring Leve r will ret urn toward neutr al when release d, but they should be pla ced in neutra l by the driver . If th e Drive Handl es are not place d in neutr al, the tr actor ma y creep. 4. Elect ric Bla de Clutch Swit ch: (See F igure 1.
9 to the left th en pu sh t he s eat forw ard or back t o the desir ed posi- tion. Releas e the lev er so the s eat will lock in place. 9. Digital T ac hometer and Hour Meter: (See Figur e 1) Locat ed on the r i ght side of the mower of the ignit ion switch.
10 Note: New tires ar e overinfl ated i n order to properly seat the b ead to the r im. The normal working press ure for the t raction tires i s 8-10 psi. Th e front cas ter whe els should be infla ted to 2 5-30 ps i. 2. Che ck that all Nuts, Bolts and Screws are Tight.
11 c. If the dime nsion at the f ront of the mowing de ck is 1/8"-3/ 8" lower than the dimensi on at the rea r of the de ck on each si de of th e mower , do not adjus t. If not, you will need to adjus t the ferrule dis - tance on the Deck Lift S pri ng Assist (Se e Figure 5 ).
12 the left hand sid e. (NO TE: Be sure the blades are parallel to the frame rails of the un it when taking paved surf ace to blade edge meas urements.) b . If the left h and si de is wi thin 1/ 4" of th e ri ght han d side no more adj ustment i s neces sar y .
13 Note: Do n ot hold the key in the “St art” posi tion for mor e th an 10 seconds or y ou may damag e the st art er . If the engin e doe s not s tart in thi s time , wait abou t 30 sec onds and try agai n.
14 k. Practice mowing in straight passes. Whe n you f ee l conf i- dent, slowly prac tice mowing ar ound obstacle s such as trees. 3. Parking the Mower: a. Pu sh off the ele ctr ic blade clutc h switch. b . Use the Deck Lift Handl e to raise t he mowing deck to the transpor t pos ition.
15 e. Re mo v e six li nchp ins (See F ig. 6) (4 ) fr om t he dec k and (2 ) from the fro nt of the mower . Rem ov e th e linchpins on the left and r i ght rear side of t he cut ter deck (2); rem ov e th e linchpi ns on the left an d r ight fro nt side o f the cu tter deck (2); and r emove the linchpins on the fr ont of th e mower (2).
16 a. Se t the par king brake . b . Clean any debr is from the blades. K eep blades shar p and free of build u p at all ti mes. c. Shar pen blades ev enly at the o rig inal 30 ° angle to ma intain balanced cutting blades. Do n ot sha r pen t he unde rside of the blades.
17 5. Changing the Spindle Assembly a. Remove the dec k cover . b . Remove the dr ive belts . (See 4. Ch ang- ing Bl ade Dr ive Belt s.) c. Remov e the cutter blade . (See 2. Changing a Blad e.) d. Using a wren ch or sock et rachet remov e from the cov er plate a ll six he x nuts, the three car riage bo lts and the three he x head cap screws.
18 e. P our h ydraulic oil in to the r eser voir up to the l owest hole in the oil ta nk fil l neck, if nec essa r y . 2. Dra ining Hydraulic Oil Used h ydraulic oil must be disposed of properly . Do not pour it down a drain or sew er , or dump it on open land, this creates an environm ental hazard.
19 and water and ri nse with cl ean water . K eep the c onta cts an d cable ends clea n with a wire brus h and make sure the conn ecti ons are tight. Coa t the ter min als with pe troleu m jelly to prev ent corro sion. 2. Battery Storage: When st or ing t he mower f or long per iod s of t ime the follo wing guidelines s hou ld be taken.
20 b . Attach th e Negati ve (b lack) ca ble . c. Attach th e r ubber batte r y s trap . 5. Jump Star t ing W arn ing: Failure to u se thi s star t ing proced ure c an cau se spa rkin g, and th e gase s in the b atter y to e xplode. a. Att ach the end of the r ed jumper cable to the P os itive term i- nal (+) o f the char ged ba tter y .
21 blade clutch switch “off”, re lease the par ki ng brake and tr y to star t the e ngine. The en gine s hould not star t. If it do es, the par king b rak e s witc h must be r eposi tioned or perhaps replaced. If the en gine do es not star t, en gage the par king brake and star t the e ngine.
22 e. Electric PT O Clut ch: This clutch o perates when the engin e is run ning, the op erator is in the ope rator’ s se at and the blade clutch switch is tur ne d on.This electr ic clutch is a f ai rly trou ble free de v ice. If a p roblem de v elops and the blades do no t tur n, fi rst ch eck the 7.
23 ground. Loos en and remove the locknut from the ax le asse mbly and pull t he axle a ssembly from the caste r yok e. The wheel and two spacer slee v es will drop free.
24 Note: If you wish to move the mower by pushin g, you must release the dynamic br ak- ing . Loca te th e l ever s at th e rear of th e mo wer . Pull bo th levers ou t and lo ck in posit ion. A fter pushin g the mower to the desir ed locat ion, return b oth levers to the operat ing pos ition (See ph oto at right ).
25 rest of the h ydraulic system. Fill the replacement filter with a goo d grade of 20W -50 oil and lub ricate the sealing surf ace. Screw the filte r onto the filter base un til it se ats an d th en an other one-h alf tur n to seal .
26 opened out to the neutral posit ion. If the mower begins to cree p , adjust t he Stee ring Le vers . If the mo wer c reeps, first d eter min e whether it creeps to the r ight o r left si de and whi ch dir ection the mower mov es — to the front o r the rear .
27 G. Stora ge 1. Gene ra l: If y our mo wer will not be in ser vice for a f ew months , it should be s tored in a dr y location that is not su bject to drastic changes in temperatu re. Bef ore stor ing, the following maintenan ce procedure s sho uld be perfor med.
28 e. Pu sh the mower outdo ors and star t the engine. Let t he engin e idle until it has warm ed u p complet ely ( 4 to 5 m in- utes). MAINTENANCE SCHEDULE A. Da il y Chec ks 1. Before star ting engine: a. Che c k the fue l le v el. b . Check the engin e oil lev el .
29 1. Change the eng ine oil. (Ever y 25 hours under heavy duty opera- tion. ) 2. Clean or replace the engine’ s pap er air clea ner element . * 3. Check the batter y’ s electr olyte lev e l. 4. Clean the engin e co oling fin s and e xter nal s urfaces.
30 LUBRI CA TION CHART Use a grease- gun fill ed with NO. 2 Multipur po se Lithium Base Greas e Number of Grease Fittings Description EVER Y 25 HOURS 3 WEEKL Y 2 2 4 2 1 4 1 1 2 Blade Spindle Bea ring.
31 WIRING DIA GRAM 01004965.fm Page 31 Friday, March 23, 20 01 9:17 AM.
EQUIPMENT TWO-Y EAR LIMITED WARR ANTY This wa rranty is specif ic to the pr oduct m anual i t is at tached to. For a com plete lis t of pr oduc ts an d warr antie s contact y our C ub Cade t dea ler . Proper maintenance of your Cub Cadet equipment is the owner’s re sponsibility.
An important point after buying a device Cub Cadet 3654, 3660 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cub Cadet 3654, 3660 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cub Cadet 3654, 3660 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cub Cadet 3654, 3660 you will learn all the available features of the product, as well as information on its operation. The information that you get Cub Cadet 3654, 3660 will certainly help you make a decision on the purchase.
If you already are a holder of Cub Cadet 3654, 3660, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cub Cadet 3654, 3660.
However, one of the most important roles played by the user manual is to help in solving problems with Cub Cadet 3654, 3660. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cub Cadet 3654, 3660 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center