Instruction/ maintenance manual of the product R-134A Cornelius
Go to page of 54
I n s t a ll a t i on / S e r v i ce M a nu a l I M P O R T AN T : T O T H E I N S T A LL E R . I t i s t h e r es pon s i b ili t y o f t h e I n s t a ll e r t o e n s u r e t h a t t h e w a t e r .
i 312027000 T AB L E O F C O N T E N T S P a g e S A F E T Y I N F O R M A T I O N 1 .................................................... R E C OG N I Z E SA F E T Y I N F O R M A T I O N 1 ............................... UND E R S T A ND S I G N A L W O RD S 1 .
ii 312027000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e SA N I T I Z I N G SY RU P SYS T E M S 19 ..................................... CH E C K I N G DR O P - I N R E F R I G E R A T I O N ASSE M B L Y C O ND E N SE R C O I L F O R R ES T R I C T I O N S 19 .
iii 312027000 T AB L E O F C O N T E N T S ( c on t ’ d ) P a g e O N L Y SY RU P D I SPE N SE D . 44 ........................................ T R O U B L ES H OO T I N G R E F R I G E R A T I O N SYS T E M 45 .................... C O M P R ESS O R D O ES N O T O PE R A T E .
1 312027000 S A F E T Y IN FO R M A T I O N Rec ogn i z e S a f e t y I nfo r m a t i on T h i s i s t he s a f e t y - a l e r t sy m bo l . W hen y ou s ee t h i s sy m bo l on ou r m a c h i ne o r i n t h i s m anua l , be a l e r t t o t he po t en t i a ll y o f pe r s ona l i n j u r y .
.
2 312027000 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
3 312027000 G E N E RA L IN FO R M A T I O N I M P O R T AN T : To t h e u se r o f t h i s m a nu a l - Th i s m a nu a l i sa gu i d e f o r i n s t a lli ng , op e r a t i ng , a nd m a i n - t a i n i ng t h i s e qu i p m e n t .
4 312027000 W ARRAN T Y R E F E R E NC E I N F O R M A T I O N W a rr a n t y R e g i s t r a t i on D a t e (t o b e f ill e d ou t b y c u s t o m e r ) U n i t P a r t N u m b e r : S e r i a l N u m b e r : I n s t a ll D a t e : Lo ca l A u t ho r i z e d S e r v i ce C e n t e r : T a b l e 1 .
5 312027000 T H E O R Y O F O PE RA T I O N ( s ee app li c ab l e F i gu r e2o r 3 ) W ARN I N G : C O 2 d i s p l aces o xy g e n . S t r i c t a tt e n t i on m u s t b e ob se r ve d i n t h e p r eve n t i on o f C O 2 ( ca r bon d i o x i d e ) g as l eaks i n t h e e n t i r e C O 2 a nd s o ft d r i n k sys t e m .
6 312027000 SYRUP 1 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 CARBO NA TED W A TER T ANK CO 2 INLET CARBO NA T O R PLAIN W A TER INLET W A TER PUMP DOUB LE L IQU ID CHECK V AL VE CO 2 CHECK V AL VE CARBO NA T O.
7 3 1 2 0 2 7 0 0 0 SYRUP 1 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 CARBO NA TED W A TER T ANK CO 2 INLET CARBO NA T O R PLAIN W ATER INLET W A TER PUMP DOUB LE L IQU ID CHECK V AL VE CO 2 CHECK V AL VE CARBO.
8 312027000 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
9 312027000 IN S T A LL A T I O N T h i s s e c t i on c o v e r s unpa ck i ng and i n s pe c t i on , s e l e c t i ng l o c a t i on , i n s t a lli ng t he U n i t, p r epa r i ng t he U n i t f o r op - e r a t i on , and U n i t ope r a t i on .
10 312027000 SE L E C T I N G L O CA T I O N CAU T I O N : Th i s U n i t i s i n t e nd e d f o r i ndoo r i n s t a ll a t i on on l y . D o no t i n s t a ll t h i s U n i t i n a n ou t doo r e n v i r on m e n t w h i c h w ou l d ex po se i t t o t h e ou t s i d e e l e m e n t s .
1 1 312027000 D I SPE N S I N G V A L VE B L O CK D I SPE N S I N G V A L VE R E L E A SE L A T CH SY RU P I N L E T T UB ES ( 6 ) F I G UR E 4 . SY RU P I N L E T S U PP L Y L I N E C O NN E C T I O .
12 312027000 I M P O R T AN T : T O T H E I N S T A LL E R . I t i s t h e r es pon s i b ili t y o f t h e I n s t a ll e r t o e n s u r e t h a t t h e w a t e r s upp l y t o t h e d i s p e n s i.
13 312027000 1 . R ou t e sy r up s ou r c e li ne s f r o m t he sy r up t an ks l o c a t i on up t o l o c a t i on unde r t he c oun t e r t op . 2 . R ou t e sy r up s ou r c e li ne s up t h r ough ho l e c u t i n t he c oun t e r t op t o t he ba r bed and l abe l ed sy r up i n l e t li ne s on f r on t o f t he U n i t.
14 312027000 3 . I n s t a ll p l ug i n w a t e r f ill ho l e . 4 . 1 15 V A C , 60 H Z U n i t s . M a k e s u r e t he m a i n po w e r s w i t c ho n r i gh t s i de o f t he U n i t ( s ee F i gu r e 5 ) i s i n t he “ O FF ” po s i t i on .
15 312027000 3 . O pen t he p l a i n w a t e r i n l e t s upp l y li ne s hu t o ff v a l v e . C he ck f o r w a t e r l ea ks and t i gh t en an y l oo s e c onne c t i on s .
312027000 16 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
312027000 17 O PE RA TO R ’ S IN S T RUC T I O N S T h i s s e c t i on c o v e r s ope r a t i ng c on t r o l s , da il y p r e - ope r a t i on c he ck , U n i t ope r a t i on , ad j u s t m en .
312027000 18 2 . M a k e s u r e t he r e i s a s u ff i c i en t sy r up s upp l y .I f no t, r ep l en i s h t he sy r up s upp l y a s i n s t r u c t ed i n SE R V I C E A ND M A I N T E N A NC E s e c t i on i n t h i s m anua l .
312027000 19 S ANI T I Z IN G SY RU P SYS T E M S T he sy r up sys t e m s s hou l db e s an i t i z ed a s i n s t r u c t ed e v e r y 90 - da ys . R e f e r t o SE R V I C E A ND M A I N T E N A NC E s e c t i on i n t h i s m anua l f o r s an i t i z i ng i n s t r u c t i on s .
312027000 20 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
312027000 21 SE R V IC E AND M AIN T E NANC E T h i s s e c t i on de sc r i be s s e r v i c e and m a i n t enan c e p r o c edu r e s t o be pe r f o r m ed on t he U n i t. I M P O R T AN T : O n l y qu a li f i e d p e r s onn e l s hou l d se r v i ce i n t e r n a l c o m pon e n t s o r e l ec t r i ca l w i r i ng .
312027000 22 H OO D R E T A I N I N G S CR E W ( 1 ) C O ND E N SE R F AN M O T O R C O ND E N SE R C O I L W A T E R F I LL H O L E P L U G D I SPE N S I N G V A L VES K EYE D - L O CK S W I T CH D I.
312027000 23 N O T E : T o r ea d j u s t C O 2 r e gu l a t o r t o a l o w e r se tt i ng , l oo se n a d j u s t i ng sc r e w l o ck nu t , t h e n t u r n sc r e w t o t h e l e ft ( c oun t e r c l o ck w i se ) un t il p r ess u r e g a g e r ea d s5 p s i l o w e r t h a n n e w se tt i ng w ill b e .
312027000 24 4 . I n s t a ll sy r up s epa r a t o r on d i s pen s i ng v a l v e i n p l a c e o f t he no zz l e . 5 . M ea s u r e t he w a t e r f l o w r a t e b y d i s pen s i ng w a t e r i n t oag r adua t ed c up f o r a s e t pe r i od o f t i m e .
312027000 25 ADJU S T IN G W A T E R - T O - SY RU P “ RA T I O ” ( BRI X )O F DI SPE N SE D P R O DUC T S F - 1 D i s pen s i ng V a l v e . ( s ee F i gu r e 6 ) N O T E : M ake s u r e t h e d .
312027000 26 5 . A d j u s t i ng S y r up F l o w R e gu l a t o r - - If w a t e r and sy r up l e v e l s a r e une v en i n t he r a t i o c up , ad j u s t b y t u r n i ng t he d i s pen s i ng v a l v e sy r up f l o w r egu l a t o r ad j u s t i ng sc r e w l abe l ed SY RU P a s f o ll o w s .
312027000 27 C L E AN I N G W A T E R T ANK ( s ee F i gu r e 5 and 8 ) 1 . U np l ug U n i t po w e r c o r d f r o m e l e c t r i c a l ou t l e t. 2 .
312027000 28 24 . P l ug U n i t po w e r c o r d i n t o e l e c t r i c a l ou t l e t. 25 . D i s pen s e f r o m one o f t he c a r bona t ed d r i n k d i s pen s i ng v a l v e s t o b l eed a ll a i r f r o m t he U n i t c a r bona t ed w a t e r t an k and t he c a r bona t ed w a t e r sys t e m .
312027000 29 5 . R e m o v e no zz l e and sy r up d i ff u s e r s f r o m t he d i s pen s i ng v a l v e s . P l a c e no zz l e s and sy r up d i f f u s e r s i n s an i - t i z i ng s o l u t i on .
312027000 30 F ill f i v e - ga ll on c on t a i ne r w i t h po t ab l e w a t e r , t hen p l a c e a ll bag - i n - bo x sy r up c on t a i ne r s sy r up ou t l e t t ube s i n c on t a i ne r c on t a i n i ng po t ab l e w a t e r .
312027000 31 P l a c e a ll bag - i n - bo x sy r up c on t a i ne r s sy r up ou t l e t t ube s i n c on t a i ne r c on t a i n i ng po t ab l e w a t e r . 20 . F l u s h s an i t i z i ng s o l u t i on f r o m t he sy r up sys t e m and t he d i s pen s i ng v a l v e a s f o ll o w s : A .
312027000 32 S e r v i c i ng W a t e r P u m p W a t e r I n l e t S t r a i ne r S c r een ( s ee F i gu r e s 5 and 9 ) 1 . U np l ug U n i t po w e r c o r d f r o m e l e c t r i c a l ou t l e t. 2 . R e m o v e t he U n i t hood b y l oo s en i ng one sc r e w on t op o f t he hood , t hen li ft t he hood up and o ff t he U n i t.
312027000 33 W A T E R L I N E T O T ANK D O UB L E - L I Q U I D CH E CK V A L VE W H I T E T A PE R E D G A S K E T E L B O W P U M P T O M O T O R C O U P L I N G W A T E R P U M P W A T E R S T RA I N E R S CR EE N ( P / N 315348000 ) O - R I N G ( P / N 315349000 ) S CR EE N R E T A I N E R F I G UR E 9 .
312027000 34 1 2 3 4 1 2 3 4 I t e m N o . P a r t N o . N a m e 1 5470 E F l a t W a s he r 2 312418000 B a ll S ea t ( Q uad R i ng ) 3 312419000 B a ll 4 5470 D S p r i ng F I G UR E 10 .
312027000 35 SY RU P T ANK SYS T E M 1 . D i sc onne c t e m p t y sy r up t an k f r o m sy r up sys t e m . 2 . C he ck sy r up d r i n k qu i ck d i sc onne c t s f o r s t i cky o r r e s t r i c t ed ope r a t i on . W a s h d i sc onne c t s i n w a r m w a t e r .
312027000 36 T H E G E R M AN I C E BANK C O N T R O L I S F O R I N T E RNA T I O NA L U SE O N L Y . F I G UR E 12 . W I R I N G S CH E M A T I C F O R E L E C T R O N I C I C E BANK C O N T R O L (.
37 312027000 560001023 FIGURE 13. WIRING DIAGRAM (50 AND 60 HZ UNIT WIT H 1 / 3 H . P . REFRIGERA TI ON ASSEMBL Y).
38 312027000 301 1 12002 FIGURE 14. WIRING DIAGRAM (60 HZ UNIT WI TH 1 / 4 H.P . REFRIG ERA T ION ASSEMBL Y AND BU I L T- IN COLD CARBONA TOR).
39 312027000 301 1 12002 FIGURE 15. WIRING DIAGRAM (50 HZ UNIT WI TH 1 / 4 H.P . REFRIG ERA T ION ASSEMBL Y AND BU I L T- IN COLD CARBONA TOR).
312027000 40 N . O . F R O N T S O L E N O I D T O P V I E W R I G H T S I D E V I E W S W I T CH B L ACK B L ACK N . C . C 2 1 WHITE F I G UR E 16 . W I R I N G D I A G RA M ( S F - 1 D I SPE N S I N.
4 1 3 1 2 0 2 7 0 0 0 T H I S P A G E L E FT B L A N K I N T E N T I O N A LL Y.
42 312027000 W ARN I N G : I f r e p a i r s a r e t o b e m a d e t o a p r odu c t sys t e m , r e m o ve qu i ck d i sc onn ec t s f r o m t h e a pp li ca b l e p r odu c t t a n k , t h e n r e li eve t h e sys t e m p r ess u r e b e f o r e p r o cee d i ng .
4 3 3 1 2 0 2 7 0 0 0 T r oub l e P r obab l e C au s e R e m ed y A D J U S T M E N T O F D I SPE N S I N G V A L VE SY RU P F L O W C O N T R O L D O ES N O T D E CR EASE T O D ES I R E D W A T E R - T O - SY RU P “ R A T I O ” . A . D i r t y o r i nope r a t i v e d i s pen s i ng v a l v e sy r up f l o w c on t r o l .
44 312027000 T r oub l e P r obab l e C au s e R e m ed y D I SPE N SE D P R O DUC T P R O DUC ES F O A M AS I T L EA VES D I SPE N S I N G V A L VE . ( C O N T ’ D ) F . D i r t y w a t e r s upp l y . F . C he ck w a t e r f il t e r . R ep l a c e c a r t r i dge ( s ee N O T E ) .
4 5 3 1 2 0 2 7 0 0 0 T R O UB L ES H OOT IN G R E F RI G E RA T I O N SYS T E M T r oub l e P r obab l e C au s e R e m ed y C O M P R ESS O R D O ES N O T O PE R A T E . A . I c e ban k s u ff i c i en t. A . R e f r i ge r a t i on no t c a ll ed f o r .
46 312027000 T r oub l e P r obab l e C au s e R e m ed y C O M P R ESS O R O PE R A T ES C O N T I NU O U S L Y B U T D O ES N O T F O R M S U FF I C I E N T I C E BA N K . A . C oo li ng c apa c i t y i s e xc eeded b y o v e r- d r a w i ng . A . R edu c e a m oun t o f d r i n ks d r a w n pe r g i v en t i m e .
47 312027000 W ARRAN T Y I M I C o r n e li u s I n c . w a rr a n t s t h a t a ll e qu i p m e n t a nd p a r t s a r e fr ee fr o m d e f ec t s i n m a t e r i a l a nd w o r k m a n - s h i p und e r no r m a l u s e a nd s e r v i ce .
.
I M I C O RN E L I U S I NC . C O R P O RA T E H E AD Q UAR T E R S : O n e C o r n e li u s P l ace A nok a , M i nn e s o t a 55303 - 6234 ( 612 ) 421 - 6120 ( 800 ) 238 - 3600.
An important point after buying a device Cornelius R-134A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius R-134A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius R-134A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius R-134A you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius R-134A will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius R-134A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius R-134A.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius R-134A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius R-134A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
