Instruction/ maintenance manual of the product PR150 BC Cornelius
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IMPORT ANT : TO THE INST ALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A1 12.1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.
i 620918702 T ABLE OF CONTENTS SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECOGNIZE SAFETY INFORMA TION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii 620918702 T ABLE OF CONTENTS FIGURE 1. MOUNTING TEMPLA TE 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 2. FLOW DIAGRAM 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FIGURE 3.
1 620918702 SAFETY INFORMA TION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury . Follow recommended precautions and safe operating practices.
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3 620918702 SAFETY PRECAUTIONS This dispenser has been specifically designed to provide protection against personal injury and eliminate contamination of the ice. T o ensure continued protection and sanitation , observe the following. AL WA YS : Disconnect electrical power from the dispenser before servicing or cleaning.
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5 620918702 INST ALLA TION INSTRUCTIONS COUNTER HEIGHT (INCHES) DISPENSER DEPTH (INCHES A V AILABLE SP ACE BELOW DISPENSER (INCHES) USE KIT NO. 30 29 1 CONSUL T F ACTOR Y 31 29 2 CONSUL T F ACTOR Y 32.
6 620918702 FOOT PRINT OF UNIT ON COUNTERTOP 29 – 5/8 27–3/16 25–3/4 31–7/8 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INT O A COUNTERTOP . THE DASHED LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.
7 620918702 FIGURE 2. FLOW DIAGRAM.
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9 620918702 MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated. DAIL Y (or as required) Remove foreign material from the vending area drip tray to prevent drain blockage. Clean vending area. Check for proper water drainage from the vending area drip tray .
10 620918702 1. Remove cover from the dispensing valve by lifting the front cover up 1/4 inch and pulling forward. 2. Install syrup diversion tube assembly on the dispensing valve by pushing rubber end of the syrup diversion tube onto the syrup outlet of the inner nozzle.
11 620918702 2. Install syrup diversion tube assembly on the dispensing valve by pushing the rubber end of the syrup diver- sion tube onto the syrup outlet of the inner nozzle. Notice: Refer to syrup manufacturer ’s recommendations on syrup package for water-to-syrup ratio.
12 620918702 69 66 67 65 73 77 FIGURE 4. AUGER ASSEMBL Y CLEANING AND SANITIZING INSTRUCTIONS W ARNING: Disconnect electrical power to the dispenser before cleaning. Do not use metal scrapers, sharp objects, or abrasives on the ice storage hopper , top cover , and the agitator disk as damage may result.
13 620918702 C. W ash cup rest with soap solution and rinse with potable water . Install cup rest in drip tray . D. Clean all exterior surfaces of the dispenser with soap solution and rinse with potable water . 2. CLEANING INTERIOR SURF ACES CAUTION: When pouring liquid into the hopper , do not exceed the rate of 1/2–gallon per minute.
14 620918702 J. Reassemble the agitator assembly and disc into the hopper . Make certain the retaining screw is tight. K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper and the agitator assembly .
15 620918702 1 1. For post-mix valves, remove the nozzle and syrup dif fuser and clean them in a mild soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve.
16 620918702 FIGURE 7. WIRING DIAGRAM.
17 620918702 FIGURE 8. LADDER DIAGRAM.
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19 620918702 TROUBLESHOOTING IMPORTANT : Only qualified Personnel should service internal components or electrical wiring. W ARNING: If repairs are to be made to a syrup system, disconnect syrup supply from the applicable syrup system, then relieve the system pressure before proceeding.
20 620918702 T rouble Remedy Probable Cause AGIT A TOR TURNS, AUGER DOES NOT TURN (CONT’D) C. Inoperative rectifier . C. Replace rectifier . D. Ice jam. D. Clear ice jam. E. Inoperative timer board. E. Replace timer board. AUGER TURNS, AGIT A TOR DOES NOT .
21 620918702 ILLUSTRA TED P ARTS LIST 1234 1 2 8 139 6 17 11 58 13 34 9 59 122 133 79 11 8 89 78 87 11 4 142 141 134 86 11 5 11 6 96 85 98 121 24. 74 75 101 136 105 11 0 11 2 109 83 88 9 1 17 127 103 .
22 620918702 145 5 107 63 91 140 124 126 65 125 84 124 138 120 72 11 9 73 25 27 37 38 7 39 29 104 11 3 24 11 3 65 111 26 32 95 95 52 53 102 123 36 95 22 95 44 100 70 35 47 35 36 30 95 130 69 20 18 19 .
23 620918702 67 56 68 55 74 57 71 54 66 61 60 81 62 76 64 43 108 49 50 46 28 15 36 135 35 35 36 23 144 129 36.
24 620918702 PR150BC ASSEMBL Y Item No. Part No. Name 1 1919 Mounting Block Ass’y , UF-1 2 1950 Cover , V alve, Back 3 1951 Cover , V alve, Front 4 1966 Dispensing V alve 5 15087 Retainer , Agitatot.
25 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 45 90432 Label, W arning, Disconnect 46 90580 Label, Identification Data 47 90629 Label, Clean Hopper 48 91486 Medallion, Cornelius Logo 49 91956 Lab el, Warning Chiller Disconnect 50 92067 Label, Operation, Agitation T imer 51 92305 Label, Notice T ransformer 52 31525003 O-Ring, .
26 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 87 620045724 620045727 Base, T ower LH Base, T ower RH 88 620045904 Bracket, Dispense Switch 89 620045958 Bracket Ass’y , Interlock Switch 90 620046005 Cover , Reservoir 91 620046017 Cover , Bin Thermostat 92 620048102 Pa nel, T ower , Back 93 70076 Hex Nut, Keps, No.
27 620918702 PR150BC ASSEMBL Y (CONT’D) Item No. Part No. Name 132 620704604 Fitting, 3/8 By 1/2 MPT 133 620708524 Cup R e s t 134 620705201 Pushon Nut, 3/16 135 620705401 Insert Nut, 1/2-13 136 620.
28 620918702 W ARRANTY IMI Cornelius Inc. Products Company warrant that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country , please write, fax or telephone the IMI Cornelius office nearest you.
www .cornelius.com (800) 238-3600 IMI CORNELIUS INC..
An important point after buying a device Cornelius PR150 BC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius PR150 BC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius PR150 BC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius PR150 BC you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius PR150 BC will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius PR150 BC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius PR150 BC.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius PR150 BC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius PR150 BC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
