Instruction/ maintenance manual of the product MJ32-4 PB Cornelius
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IMI CORNELIUS INC. One Cornelius Place, Anoka, Minnesota 55303 Phone (800) 238-3600 or (612) 421-6120 Fax (612) 422-3255 Part No. 85318 Rev. B 2/99 MILLENNIUM (MJ30-4 PB) (MJ31-4 PB) (MJ32-4 PB) (MJ30.
1 Table of Contents Description ............................................................................................................................... Page 2 Specifications .....................................................................
2 General Description The Millennium™ is a state of the art four product B-I-B juice dispenser. It’s integral high performance, dual speed peristaltic mini pumps eliminate the need to purchase separate B-I-B pumps.
3 Specifications Model Number ......................................................................................................................... MJ30-4 Electrical Ratings .........................................................................
4 Receiving & Unpacking 1. Inspect the carton and note any damage, regardless if it appears minor. If the carton is damaged, note on the consignee copy of the freight invoice “exterior carton damage - concealed damage possible.
5 b. Insert a 3/8” nylon washer into the elbow barb of the supply line. Connect the assembled supply line to the water inlet fitting located on the rear of the dispenser. c. Connect the water supply line to the shut off. Turn on the water and check for leaks.
6 Sanitizing Prior to Initial Use The beverage system must be cleaned and sanitized after installation is completed to safe guard against any possible contaminants which may have entered the system during transport or installation. Refer to the “Cleaning & Sanitizing the System” section of this manual for procedures.
7 Cleaning & Sanitizing the System The dispenser must be cleaned and sanitized after installation and as required by state and local health departments, or every 3 months minimum. Your state or local health codes may require more frequent and extensive sanitizing procedures.
8 b. Submerse the bag connector and bag valve assembly into the bucket of sanitizing solution. c. Depress and hold the dispense button until sanitizing solution is dispensed through the mixing valves nozzle. d. Pulse each valve for 15 seconds on and then release the button.
9 with a vacuum cleaner or a soft bristle brush. e. Clean the exterior surfaces of the compressor, agitator motor, fan motor, and fan blade with a damp cloth to wipe off the accumulated dust. Ice Water Bath Cleaning The water bath should be cleaned to obtain maximum cooling efficiency.
Troubleshooting Guide 10 Problem Probable Cause Remedy DISPENSER IS TOTALLY INOPERATIVE No power present at the source. Power is present at the source...dispenser is still inoperative. Check the power circuit for a blown fuse or tripped circuit breaker.
Troubleshooting Guide 11 Problem Probable Cause Remedy UNIT DISPENSING CONCENTRATE ONLY NO WATER TO ALL VALVES No water reaching dispenser from the water supply line. Water pressure over 100 psi or 7 bar. High pressure will not allow the water solenoids to open.
Troubleshooting Guide 12 Problem Probable Cause Remedy FROM SINGLE VALVE , UNIT IS DISPENSING WATER ONLY . Concentrate container empty. BIB connector is not engaged or improperly installed. Air leak in product suction line. No power at the pump motor.
Troubleshooting Guide 13 Problem Probable Cause Remedy DISPENSER IS BRIXING OUT TOO HIGH . (Cont.) Low viscosity or highly concentrated concentrate. Example 11 to 1 ratio. Locate the pump switches grouped behind the front splash panel. They are marked SPEED SWITCH with the corresponding valve number.
Troubleshooting Guide 14 Problem Probable Cause Remedy WATER LEAKS FROM BOTTOM OF DISPENSING VALVE . Nozzle pieces improperly assembled. Static mixer inserted in nozzle body upside down. Cone shaped end must be visible when remounting the nozzle assembly to the dispenser.
Troubleshooting Guide 15 Problem Probable Cause Remedy TWO OR MORE PUMPS OPERATE WHEN ONLY ONE BUTTON IS PUSHED . (Cont.) VRB Board mounting screw insulator is missing or improperly installed. Check the corresponding VRB board to the valve that is dispensing in error.
Troubleshooting Guide 16 Problem Probable Cause Remedy COMPRESSOR RUNS BUT NO COOLING. TRIPPING OVERLOAD . (Compressor shell is hot to touch). Condenser fan not running. Inadequate air flow through the dispenser. Blocked condenser fins. Ambient air over 100 ° F 38 ° C.
Troubleshooting Guide 17 Problem Probable Cause Remedy UNIT IS DISPENSING CONCENTRATE ONLY REFRIGERATION SYSTEM HAS BEEN RUNNING FOR EXTENDED PERIOD WITHOUT SHUTTING OFF FROZEN WATER COIL . Compressor not cycling off. Check the ice bank control. Be sure that the control has not overheated and fused the contacts together.
Millennium 4 Valve Schematic 18.
Final Assembly 19 ITEM PART NO. DESCRIPTION QTY 1 50222 Merchandiser 1 2 720203000 Lens “Refreshing Drinks” 1 3 60064003 Fluorescent Bulb, F15T80 (All Voltages) 1 ‡ 350001 Ballast 115v/60hz 1 .
Final Assembly 20 ITEM PART NO. DESCRIPTION QTY ‡ Compressor Start Capacitor 220v/60hz 1 25 350115 Hitch Pin 4 26 400407 Washer 4 27 350055 Grommet 4 28 350158 Sleeve 4 ‡ 350182 Power Switch, Refr.
Final Assembly 21 ..
Platform Assembly P/N 720200800 22 ITEM PART NO. DESCRIPTION QTY 1 720200804 Tube Fittings/Bracket Assembly 1 2 720200801 Base, Pump 1 3 720200802 Bracket, Pump Support 1 4 48432 Pump & Bracket Assembly Millennium 4 5 720201600 Harness Assembly, Pumps to Plug 1 6 48195006 Clamp-Hose, .
Pump & Bracket Assembly P/N 48432 23 ITEM PART NO. DESCRIPTION QTY 1 0704105 Screw, 8-32 x 1/2” 4 2 45185 Pump & Motor Assembly 1 3 45283 Rubber Bushing With Nut Insert 4 4 48420 Pump Bracke.
Pump Motor Assembly P/N 48405 24 ITEM PART NO. DESCRIPTION QTY 1 45016001 Pump Motor with Boot (Item #7) 1 2 45078 Pump Complete, 3-Roller 1 3 45050 Block Assembly, Pump & Motor 1 4 45017001 Thumb.
Dispensing Assembly P/N 720200300 25 ITEM PART NO. DESCRIPTION QTY 1 0704107 Screw, *8-32 THMS, 5/8” LG 8 2 45027001 Bushing-Nozzle, SL Juice Dispense 4 3 07033901 Bushing-Snap 2 4 48415 Valve Block/Bracket Assembly 4 5 720200301 Support, Valve Block 1 ‡ 45123 Static Mixer 4 ‡ 31525-057 O-Ring Mixing Nozzle 13/16 O.
Valve Block Assembly P/N 45045 26 ITEM PART NO. DESCRIPTION QTY 1 45177 Holder, Poppet Seal 1 2 3 0720406 Nut, #10-32 KEPS 1 4 15321 Ring-Retain, .242 ID 1 5 15323 Armature-EL VLV 1 6 18070001 Gasket-Rubber 1.055 DIA 1 7 18367 Spring-Coil, SS 1 8 19695001 Guide-AS Small ELVL 1 9 31525021 O-Ring, 1-1/4 OD x 1.
Valve Block Assembly P/N 45045 27.
Electrical Box Assembly P/N 720201400 28 ITEM PART NO. DESCRIPTION QTY 1 45238 Voltage Regulator Assembly, SLJ1000-2 2 2 720201401 Enclosure, Electrical 1 3 720201403 Cover, Electrical Box 1 4 0734801 Rivet, Pop 1 5 0704001 Screw, #8-32 Type “F” BD HD, 3/8” LG 7 6 59328001 Fuse – 6.
Voltage Regulator Assembly, SLJ1000-2 P/N 45238 29 ITEM PART NO. DESCRIPTION QTY 1 45162 Bracket-Voltage Regulator, SLJ1000-1 1 2 45056 Support-PC Board, SL Juice 8 3 45012002 Board-Voltage Regulator,.
PORTION CONTROL ASSEMBLY 30.
PORTION CONTROL ELECTRICAL DIAGRAM P/N 720201800 31.
Millennium Model MJ30-4 Recommended Spare Parts List (For 10 Dispensers) 32 PART NO. DESCRIPTION QTY 45003100 Nozzle & O-Ring Assembly 4 45123 Static Mixer (inside disp.
Millennium Model MJ30-4 Optional Accessories 33 The following options are available for the Millennium Dispenser. For more information, please contact our customer service department at 1-800-238-3600 Monday-Friday between the hours of 8:00 a.m. and 4:30 p.
IMI Cornelius, Inc. One Cornelius Place Anoka, Minnesota 55303 612-421-6120 / 800-238-3600 612-422-3255 34 IMI CORNELIUS INC. Certificate of Warranty ONE YEAR LIMITED PARTS EQUIPMENT WARRANTY IMI Cornelius Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 1 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 2 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 3 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 4 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 5 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 6 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 7 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 8 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 9 of 22 M anual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 10 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 11 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 12 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 13 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 14 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 15 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 16 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 17 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 18 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 19 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 20 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
IMI CORNELIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Millennium II 4000 21 of 22 Manual Part No.: 620919547IPL Rev.: B July 7, 2003 © IMI Cornelius Inc.
IMI CORNE LIUS INC. One Cornelius Place Anoka, M N 55303-6 234 Telep hone 1-800- 238-360 0 Fac simile 1-800- 258-025 5 www.cornelius.com ILLUSTRA TED P ARTS LIST Manual Part No.: 620919547IPL 22 of 22 Millennium II 4000 Rev.: B July 7, 2003 © IMI Corneliu s Inc.
Notes.
P/N85318 Rev. B Print Date: 2/99.
An important point after buying a device Cornelius MJ32-4 PB (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius MJ32-4 PB yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius MJ32-4 PB - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius MJ32-4 PB you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius MJ32-4 PB will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius MJ32-4 PB, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius MJ32-4 PB.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius MJ32-4 PB. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius MJ32-4 PB along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
