Instruction/ maintenance manual of the product 2232MS Cornelius
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IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303–6234 T elephone (800) 238–3600 Facsimile (612) 422–3246 BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBL Y (MODEL NO. 2232MS) INST ALLA TION AND SERVICE MANUAL MANF ACTURED BY IMI CORNELIUS INC. ANOKA, MINNESOT A 55303–1592 BEVERAGE CONTROL P ANEL ASS’Y Manual Part No.
1 0713 GENERAL DESCRIPTION W arranty Registration Data (to be filled out by customer) Model Number; Serial Number; Install Date; Local Authorized Service Center; GENERAL W ARRANTY POLICY IMI Cornelius.
161 1 2 COMPLETE SER VICE Y our trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance. He can also offer you success proven merchandising ideas and placement programs that will help you to locate Cornelius beverage equipment in retail accounts.
3 0713 T ABLE 1. SPECIFICA TIONS Model Numbers (Standard Assemblies W/O Optional Kits) Domestic Units: Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser 1416 Bever.
4 0713 INST ALLA TION This manual is intended to assist the installer and service personnel in the installation, operation, and maintenance procedures to be performed on the Beverage Control Panel Assembly (see Figure 1 and applicable Figure 3, 4, 5, or 6).
5 0713 6. Connect one end of TUBE ASS ’ Y (item 33) to water surge tank elbow assembly 3/8 – inch flare (5/8 – 18) fitting as shown in applicable Figure 3, 4, 5, or 6.
6 0713 Center – Island and Second Dispenser Installation with Optional Syrup T anks Hookup (see Figure NO T AG) Connect CO 2 , plain water , carbonated water , and syrup lines between Beverage Control Panel Assembly , the Post – Mix Dispensers, and other equipment to be connected to the system.
7 0713 A. Locate two full CO 2 cylinders in upright positions next to the CO 2 mounting bracket. Fasten CO 2 cylinders with safety chain. B. Connect two CO 2 lines from Beverage Control Panel Assembly two primary CO 2 regulators to the CO 2 cylinders.
8 0713 A. Connect bulk syrup tank into system. B. Connect three other flavors syrup tanks into syrup systems. 18. Installation Using Optional Syrup T ank Kit (P/N 0673) (see Figure 7.) A. Connect four syrup tanks into syrup systems. B. Connect three other flavors syrup tanks into syrup systems.
0713 9 *BEVERAGE CONTROL P ANEL MODEL 0817 AND 0516 ARE EQUIPPED WITH TWO CAR- BONA TOR ASSEMBLIES. MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA- T OR ASSEMBL Y . SECONDAR Y CO 2 REGULA T OR P ANEL ASS ’ Y CO 2 SWITCHOVER VA LV E W A TER SYSTEM SURGE T ANK CARBONA T OR ASS ’ Y(2) PLUG FIGURE 1.
10 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT PRESSURE SWITCH W A TER PRESSURE BOOSTER SYSTEM W A TER T ANK W A TER SURGE T ANK OPTIONAL PRIMARY CO 2 REGULA TOR ASS ’ Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP T ANKS KIT OPTIONAL W A T ER PRESSURE REGULA T OR KIT FIGURE 2.
0713 11 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP CARBONA T OR W A TER PRESSURE REGULA TOR (12 – PSI) (.
12 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP CARBONA T OR W A TER PRES- SURE REGULA TOR (12 – PSI) (.
0713 13 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP W A TER PRESSURE REGULA TOR (12 – PSI) (.
14 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP W A TER PRESSURE REGULA TOR (12 – PSI) (.
0713 15 AIR COMPRESSOR KIT (OPTIONAL) CO 2 /AIR CHANGEOVER VA LV E SUGAR BASED SYRUP (60 – PSI) (4.14 BARS) DIET SYRUP (12 – PSI) (.83 BARS CO 2 CHECK V AL VE SYRUP T ANK KIT (OPTIONAL) CONNECT TO.
16 0713 FIGURE 8. CONNECTION DIAGRAM ( CENTER – ISLAND INST ALLA TION WITH OPTIONAL SYRUP T ANKS HOOKUP ) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SPRITE DIET ORANGE COKE COKE COKE COKE COKE BULK T.
17 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel - 3/8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker C.
18 partnum FIGURE 9. CONNECTION DIAGRAM (CENTER – ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP T ANKS HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite 1 6 .
19 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker C.
20 partnum FIGURE 10. CONNECTION DIAGRAM (CENTER – ISLAND INST ALLA TION WITH BULK SYRUP T ANK HOOKUP) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SPRITE DIET ORANGE SYRUP BULK T ANK.
21 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker C.
22 partnum FIGURE 1 1. CONNECTION DIAGRAM (CENTER – ISLAND AND SECOND DISPENSER INST ALLA TION WITH BULK SYRUP T ANK HOOKUP) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange die.
23 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker C.
0713 24 SERVICE AND MAINTENANCE POST – MIX DISPENSER SERVICE AND MAINTENANCE Refer to manual provided with the Post – Mix Dispenser for service and maintenance instructions.
25 0713 ‘ 2. Close Beverage Control Panel Assembly water inlet supply line shutoff valve. 3. Loosen screen retainer , then pull screen retainer and strainer screen from water pump. (see Figure 12). 4. Pull strainer screen from screen retainer . Clean any sediment from screen retainer and pump screen retainer port.
0713 26 8. Open Beverage Control Panel Assembly water inlet supply line shutoff valve. 9. Plug carbonator(s) and the W ater Pressure Booster system power cords into electrical outlets.
27 0713 ‘ Note: The DIFFERENTIAL adjustment (20 – psi) between ‘‘ CUT – IN ’’ (water pump starts) and ‘‘ CUT – OUT ’’ (water pump stops) has been adjusted at the factory and should require no further adjustment.
0713 28 FIGURE 16. SYRUP LINE STRAIANER 1. Using chlor – tergent (Oakite Products, Inc.) or equivalent sanitizer and LUKEW ARM water , mix 2 – 1/2 gallons (9.46 liters) of sanitizing solution in a bucket. 2. Disconnect syrup out quick disconnects, containing the syrup strainers, from all syrup tanks.
29 0713 ‘ 1. Remove CO 2 disconnect and syrup disconnect from empty syrup tank, then remove tank. 2. Place full syrup tank in position, then connect CO 2 disconnect and syrup disconnect to full syrup tank. SYRUP FLA VOR CHANGE Sanitize applicable syrup system as instructed, then install full tank of new flavor syrup.
30 0713 TROUBLESHOOTING IMPORTANT : Only qualified personnel should service internal components or electrical wiring. W ARNING: If repairs are to be made to carbonated water system, disconnect electrical power to Cooling Unit, shut off plain water and CO 2 supplies, and relieve the carbonated water system pressure before proceeding.
0713 31 T rouble Remedy Probable Cause W A TER PUMP ‘‘ LONG CYCLES ’’ (CON ’ T) C. Water pump pressure switch is not correctly adjusted. C. Verify pressure switch ‘‘ CUT – OUT ’’ pressure is adjusted at 85 ± 5 PSI (5.86 ± .35 Bars) or ‘‘ CUT – IN ’’ pressure is adjusted at 60 ± 5 PSI (4.
32 0713 T rouble Remedy Probable Cause AIR COMPRESSOR DOES NOT OPERA TE (CON ’ T) E. Air/CO 2 changeover valve on CO 2 panel set to CO 2 position. E. Select desired valve position. F . Air compressor is inoperative. F . Replace air compressor . AIR COMPRESSOR ‘ SHORT CYCLES ’’ A.
0713 33 FIGURE 1. WIRING DIAGRAM (CARBONA TOR) FIGURE 2.WIRING DIAGRAM (OPTIONAL W A TER PRESSURE BOOSTER SYSTEM).
34 0713 FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS.
0713 35 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 13 13 13 15 13 15 15 15 27 FIGURE 17. BEVERAGE CONTROL P ANEL ASS ’ Y.
36 0713 BEVERAGE CONTROL P ANEL ASS ’ Y Item No. Part No. Name 1416 Beverage Control Panel Ass ’ y One Carbonator , Domestic 0516 Beverage Control Panel Ass ’ y T wo Carbonator , Domestic 1548 B.
0713 37 1 2 3 4 5 6 7 8 9 10 11 12 13 4 4 5 6 6 7 7 7 8 8 8 10 10 10 FIGURE 18. CO 2 REGULA TOR ASS ’ Y (P/N 0483) Item No. Part No. Name 0483 CO 2 Regulator Ass ’ y 1 0137 Manifold Ass ’ y Carb.
38 0713 1 2 34 5 6 8 9 10 11 3 7 Item No. Part No. Name 0137 Manifoled Ass ’ y Carbonstor 1 320640 Fitting 1/4 NPT By 7/16-20 2 183060 Fitting, T ee 1/4 NPT 3 183301-100 Check V alve Ass ’ y (see .
0713 39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FIGURE 22. CO 2 REGULA TOR ASS ’ Y Item No. Part No. Name 183412 Regulator Ass ’ y , 100 PSI 183446 Regulator Ass ’ y , 30 PSI 183586 Regulator Ass.
40 0713 1 2 3 4 5 6 7 Item No. Part No. Name 183302-100 Check V alve Ass ’ y 1 183300-003 Manifold, 3 Port 2 183295-100 Body 3 183298 Retainer , S pring 4 183296 Ball 5 183297 Spring 6 183294 Quad Ring, .145 I.D. By .070 CS 7 315499 Cap FIGURE 23. CHECK V AL VE AND MANIFOLD ASS ’ Y (P/N 183302-100) 12 3 4 5 6 7 4 Item No.
0713 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1 1 11 13 23 26 32 29 FIGURE 25.
42 0713 LARGE RESER VE CARBONA TOR Item No. Part No. Name 416424 Large Reserve Carbonator Ass ’ y , Low Profile, Domestic 496424 Large Reserve Carbonator Ass ’ y , Low Profile, Export 1 31 1304 T apered Gasket, Black 2 318027 T ube Ass ’ y . .375 I.
0713 43 1 2 3 4 5 Item No. Part No. Name 300914 W ater Manifold Ass ’ y 1 0191 Manifold Ass ’ y with Shut-Of f V alve 2 300922 W ater Pressure Regulator 3 301 102 Gauge, 100 PSI 4 0190 Manifold Ass ’ y with Shut-Of f V alve 5 0881 Check V alve, Double V ented FIGURE 26.
44 0713 1 2 3 5 6 7 8 9 10 12 14 2 4 Item No. Part No. Name 1 315183 Motor , 1 15V . 60 HZ, Domestic 320626 Motor , 230V . 50 HZ, Export 2 178025-100 T apered Gasket, White 3 0629 Thermostat 4 318039 .
0713 45 1 2 3 4 5 6 4 4 4 5 Item No. Part No. Name 1 31 1904 Changeover V alve 2 0606 Regulator Ass ’ y (see Figure 5-17) 3 176065 Fitting, Swivel, 7/16-20 4 178025-100 T apered Gasket, White 5 310822 Fitting, 7/16-20 6 176168-100 Fitting, 1/4 NPT By 7/16-20 *zinc Plated Steel Unless Otherwise Indicated.
W ARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or W ilshire product, in your country , please write, fax or telephone the IMI Cornelius office nearest you.
An important point after buying a device Cornelius 2232MS (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius 2232MS yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius 2232MS - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius 2232MS you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius 2232MS will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius 2232MS, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius 2232MS.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius 2232MS. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius 2232MS along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
